SPECIAL GREENTECH | Operational Optimisation Efficient adjustment of propulsion power Trim optimisation In the last ten years, Denmark-based FORCE Technology has done extensive research and development on trim optimisation. The work has been documented in various projects, and the latest study has resulted in some interesting findings on the factors causing the change in propulsive power and the weight of these factors. The study has also shown which methods are the most precise in finding optimum trim. T he trim study was described more thoroughly in Ship&Offshore’s GreenTech supplement in 2011; the following article focuses on the study’s results. Much of the trim research performed by FORCE Technology has been centred on possible savings, the results of the research being used for trim guidance. However, the physical effects that reduce the propulsive power have not been investigated thoroughly. It has been claimed that the gain is a result of changed flow around the bulbous bow. This is correct, but changes in the propulsive coefficients could also be a part of the performance change. 32 Ship & Offshore | GreenTech | 2012 Findings in short The physics behind changed propulsive power when trimming a vessel have been analysed in order to detect the origin of the changes. An example has been investigated for a large cargo vessel at a partly loaded draught and reduced speed. For this draught, the propulsive power can be reduced by more than 10% with a forward trim seen relative to even keel. Approximately 80% of the reduction is caused by changes in the residual resistance coefficient, i.e. changes in the flow around the bulbous bow. The remaining 20% is from improved propulsive efficiency at the trimmed condition. The performance has been investigated with model tests, RANS CFD and potential theory CFD. Where the model tests were carried out as self-propulsion, the CFD was limited to calculation of the hull resistance in order to keep the calculation time at a reasonable level. Trim guidance with RANS CFD was found to be in line with the result from the model test. However, this was not the case for the potential theory CFD calculations, which were found to underpredict the change in performance when trimming. The basis for these findings is explained in detail below. Again, the aim is to reduce all values in order to gain from the trim. The allowance coefficient (CA) is normally kept constant except for vessels with a large variation in the draught, e.g. a VLCC in loaded/unloaded condition. Change in the friction resistance coefficient (CF) is, according to the ITTC standards, related to the Reynolds number for the flow along the hull: 0.075 CF = ______________ (log10(Re) - 2)2 Where Re is the Reynolds number defined by: V ∙ Lwl Re = ________ v Figure 1: Sketch of the vessel centreline and water level at the three conditions Trimming effects In general, the physical effects that reduce the propulsive power (PD) when a ship is trimmed can relate to the hull resistance (RT) or the total propulsive efficiency (ŋT ) as shown in the formula The kinematic viscosity of sea water (v) is constant for the same temperature. From (4) and (5) it can be derived that the frictional resistance coefficient is a function of the waterline length (Lwl), and that they are inversely proportional (Figure 2). The large reduction in water line length fromeven keel to forward trim is when the bulbous bow submerges. RT ∙ v PD = _____ ŋ Trim -2.0m 0.0m 2.0m -2.5% 0.0% 1.8% The speed (v) is kept constant. It is obvious that the aim is to reduce the resistance and/or increase the efficiency in order to gain from trimming. In the following, the hull resistance and propulsive efficiency are investigated. The effects are treated individually although they might be connected. The findings are based on model tests unless otherwise stated. An example is made with reference in the -2.0m and 2.0m trimmed conditions seen relative to the even keel condition, a Froude number of 0.128. These trims have been chosen due to the waterline variation around the bulbous bow (Figure 1). At forward trim (-2.0m) the bulbous bow is submerged, at even keel it is at the water level, and at aft trim it is above the water level. Changes in the stern region are modest – the waterline moves a bit up and down the stern. Within those trims, the change in propulsive power is: Re [-] 1.91E+09 1.95E+09 2.00E+09 CF [-] 1.415E-03 1.412E-03 1.407E-03 0.2% 0.0% -0.3% ΔLWL [%] T Trim -2.0m 0.0m 2.0m ΔPD [%] -11.3% 0.0% 20.7% ΔPD Lwl [%] ual resistance coefficient (CR), also called the wave resistance coefficient, is often said to be the effect most affected by trim (Figure 3). It can be seen in the figure that residual resistance is more than five times larger at aft trim compared with forward trim. Trim -2.0m 0.0m 2.0m CR [-] 6.80E-05 2.34E-04 5.41E-04 ΔCR [-] 70.9% 0.0% 131.7% ΔPD CR [%] -8.8% 0.0% 16.4% Table 3: Change in power due to residual resistance coefficient at Fn=0.128 It can be concluded by comparing the savings in Table 4 with Table 1 that the major part of the reduction in propulsive power is caused by changes in the residual resistance coefficient. By analysing the centrelines and water levels shown in Figure 2, it is easy to see that the variations relate to the changed flow around the bulbous bow. For the -2.0m trim, the bulbous bow is slightly submerged and should be working properly. The opposite is the case for the 2.0m trim condition in which the bulbous bow is above the water level and working more as an unconventional elongation of the waterline. Summing up the contributions from the resistance parts to the savings in propulsive power gives the following result: Trim -2.0m 0.0m 2.0m Table 2: Change in power due to waterline length at Fn=0.128 ΔPD S [%] -0.3% 0.0% 0.1% ΔPD Lwl [%] 0.2% 0.0% -0.3% At -2.0m trim, the waterline length has decreased by 2.5% compared with the even keel condition. However, since inverse proportionality is present, the result is an increase in the propulsive power of only 0.2%. The effect compared with the overall savings is minimal. The form factor (1+k) is often kept constant at each draught in order to save time in the towing tank. Due to limited form factor data for the vessel in trimmed conditions, it is kept constant for now and set at 1.13 throughout this article. The resid- ΔPD CR [%] -8.8% 0.0% 16.4% ΔPD RT [%] -8.9% 0.0% -16.2% Table 4: Change in propulsive power due to hull resistance at Fn=0.128 By comparison with Table 1, it can be concluded that changes in the hull resistance (caused by the residual resistance coefficient) result in most of possible savings by trimming the vessel. The change from the hull resistance is 78 to 82% of the total change. Table 1: Change in propulsive power due to trim at Fn=0.128 The residual resistance coefficient The total resistance coefficient can be described by the following formula: CT = CR + (1 + k) ∙ CF + CA Figure 2: Waterline length as a function of trim Figure 5: Residual resistance coefficient as a function of trim at Fn=0.128 Ship & Offshore | GreenTech | 2012 33 SPECIAL GREENTECH | Operational Optimisation Improved propulsive efficiency The hull efficiency is a function of the thrust deduction (t) and the wake fraction (w). 1–t ŋH = _____ 1–w From (8) it can be concluded that the thrust deduction should decrease and the wake fraction increase in order to gain from trimming. The thrust deduction is a function of the propeller thrust (T) and the hull resistance. Trim -2.0m 0.0m 2.0m w [-] 0.209 0.181 0.17 Δw [-] 15.5% 0.0% -6.1% ΔPD w [%] -3.5% 0.0% 1.3% Table 6: Change in power due to wake fraction at Fn=0.128 T – RT t = ______ T It has already been shown that the hull resistance changes when the vessel is trimmed. Naturally, the propeller thrust will also change as the speed is kept constant. However, the relation is not necessarily constant (Figure 4). The thrust deduction changes with both speed and trim. Most interesting is the peak for Fn=0.128 around -2.0m trim. This is when the propeller submergence decreases to a critical level. For the two higher speeds, the peak will come later due to increased dynamic sinkage and stern wave. Trim As the vessel speed is kept constant, changes in the wake fraction can only relate to the propeller inflow velocity (Figure 5). As for the thrust deduction, there is a peak around -2.0m trim. However, here it is present for all three speeds. -2.0m 0.0m 2.0m t [-] 0.166 0.145 0.147 Δt [-] 14.9% 0.0% 1.7% ΔPD t [%] 2.5% 0.0% 0.3% Table 5: Change in power due to thrust deduction at Fn=0.128 As seen in the table, the changes in thrust deduction result in significant changes in the propulsive power. However, due to (8), changes in the thrust deduction must be seen relative to changes in the wake. The wake fraction is a function of the vessel speed and the propeller inflow velocity (VA). It can be seen in Table 6 and Table 7 that for the forward trim the thrust deduction and wake effect balance each other, and the result is a gain of 1.0% in total. Propeller efficiency The propeller efficiency can be identified in the open water curve. The curve is a nondimensionalised result of a propeller test in open water, i.e. not in the wake of a vessel (Figure 6). The open water curve is plotted as a function of the advance ratio , where (n) is the propeller revolution and (D) is the propeller diameter. VA J = ______ n∙D It has already been concluded that the propeller inflow velocity was affected by the trim. The same goes for the resistance resulting in changed thrust and required revolutions since it is a fixed pitch propeller. Even minor changes in the advance ratio result in a changed propulsive power since the open water curve for the propeller efficiency is inclined for the actual advance ratio. Relative rotative efficiency The relative rotative efficiency is defined as the ratio between the moment on the propeller in open water (Qow) and moment behind the ship (Qship). Qow ŋrr = _____ Qship The moment measured on the ship/model differs from the moment in open water due to non-uniform flow and the level of turbulence (Figure 7) As for the thrust deduction and wake fraction, it is clearly visible when the propeller is affected by limited submergence due to forward trim. Trim ŋRR [-] ΔŋRR [-] ΔPD ŋRR [%] -2.0m 0.0m 2.0m 1.005 0.988 0.982 1.7% 0.0% -0,6% -1.7% 0.0% 0.6% Table 8: Change in power due to relative rotative efficiency at Fn=0.128 Also, the relative rotative efficiency results in significant power savings. Summing up the contributions from the propulsive effects to the savings in propulsive power gives the following result: Trim -2.0m 0.0m 2.0m -2.0m 0.0m 2.0m ΔPD t [%] 2.5% 0.0% 0.3% J [-] 0.751 0.752 0.729 ΔPD w [%] -3.5% 0.0% 1.3% ŋ0 [-] Δŋ 0 [-] 0.638 0.639 0.629 ΔPD ŋ0 [%] 0.1% 0.0% 1.5% -0.1% 0.0% -1.5% ΔPD ŋRR [%] -1.7% 0.0% 0.6% 0.1% 0.0% 1.5% ΔPD ŋT [%] -2.7% 0.0% 3.7% Trim ΔPD ŋ0 [%] V – VA w = ______ V Table 7: Change in power due to propeller efficiency at Fn=0.128 Table 9: Change in power due to propulsive effects at Fn=0.128 Figure 4: Thrust deduction as function of trim Figure 5: Wake fraction as a function of trim Figure 6: Open water curve is plotted as a function of the advanced ratio 34 Ship & Offshore | GreenTech | 2012 The change from the propulsive efficiency is 18-24% of the total change. Adding up the savings from changes in hull resistance and propulsive coefficients should give a result equal or close to the reference (Table 1): Trim -2.0m 0.0m 2.0m ΔPD RT [%] 8.9% 0.0% 16.2% ΔPD ŋT [%] -2.7% 0.0% 3.7% ΔPD [%] -11.5% 0.0% 19.9% Ref [%] -11.3% 0.0% 20.7% Diff [%] -0.3% 0.0% -0.7% Table 10: Change in propulsive power due to trim at Fn=0.128 It is seen that the difference is less than 1% when compared with the reference. The difference originates in the correlation between the different effects and is not included in this analysis. It is concluded that the residual resistance coefficient is the factor most affected by trim. However, the propulsion affects the results at a level detectable in model tests and should not be neglected. Figure 7: Relative rotative efficiency as a function of trim Figure 8: Comparison of different trim guidance methods The difference in the methods It is seen that there is good correlation between the performance change predicted by RANS CFD, resistance and self-propulsion model test. As shown in Section 5, the propulsive coefficients give a distinct effect, hence the self-propulsion result deviates some. Potential theory CFD gives a trim guidance in line with the other, with the maximum forward trim as the optimum. However, the savings are far more modest, and if, for example, the vessel is constrained to -1.0m trim, no gain at all is predicted. Potential theory CFD was not made for 1.5m and 2.0m due to convergence problems. However, this may The fact that most of the changed propulsive power originates in the residual resistance coefficient makes it interesting to do tests, or alternatively CFD calculations, for the hull resistance alone. The computations are performed with the Reynolds-averaged Navier-Stokes (RANS) solver Star-CCM+ from CD-adapco and the potential theory CFD code SHIPFLOW from FLOWTECH. The RANS CFD are calculated in model scale, the same as the model tests, with 7,000,000 cells. The potential theory CFD is with 12,500 panels (Figure 8). inserat_FPM_ship&offshore_183x125_e_Layout 1 25.06.2012 21:46 Seite 1 Fuel Performance Management Client Software FPM client SW V2.0 – the latest generation for evaluation of ship performance This software collects data from our FPR, CFM-S and CFM-T via existing ship network. The trend function can display up to 6h of fuel consumption and engine performance, which can be selected from predefined data groups. Fleet managers can create reports based of the logged data and are able to compare across the entire fleet to find possibilities for optimization. Visit us on the SMM, Hall A1.316 marine@aquametro.com www.aquametro.com Ship & Offshore | GreenTech | 2012 35 SPECIAL GREENTECH | Operational Optimisation Figure 9: Bow wave at -2.0m trim and Fn=0.128. Model test and RANS CFD be expected with the highly deformed free surface in the bow region as indicated in Figure 10. Common to all of the three curves, with origin in the hull resistance, is that they predict maximum forward trim as the optimum, and if even more extreme forward trim were investigated, they might have that as the optimum. This is not the case for self-propulsion since propeller coefficients change to the worse for trims more forward than -2.0m. Figure 9 and Figure 10 show the flow around the bulbous bow at -2.0m and 2.0m trim from both model tests and calculated with RANS CFD. It is easy to see the increased wave generation when trimming aft resulting in increased residual resistance coefficient. The flow around the stern is somewhat unchanged as Figure 2 also indicates. Hence it can be concluded that the major contribution to the changed residual resistance coefficient is the wave generation around the bulbous bow. From the RANS CFD solution it is possible to deduct the nominal wake fraction (Figure 11). It is obvious that there is a significant difference between the two wake curves. The wake from the model tests is the effective wake, i.e. measured during a self-propulsion test. The RANS CFD wake is the nominal wake, i.e. it originates directly from the velocity of the water at the propeller plane without the propeller present. Because the propeller influences the boundary layer 36 Ship & Offshore | GreenTech | 2012 Figure 10: Bow wave at 2.0m trim and Fn=0.128. Model test and RANS CFD properties and possible separation effects, the nominal wake fraction will normally be larger than the effective wake fraction [4]. However, the slope of both curves is around the same, apart from the peak at -2.0m trim at the effective/model test curve from the limitations in the propeller submergence, as discussed earlier. [Anm.: ??] Concluding remarks It has been concluded from the analysis of model tests that the major effect resulting in changed propulsive power when a vessel is trimmed is the residual resistance coefficient acting on the hull resistance. However, the propulsive coefficients are at a level of approximately 20% of the total savings and cannot be disregarded totally if accurate power at the specific condition is needed, e.g. for performance evaluation. If the result is to be used as trim guidance, a rather good result can be reached only with resistance RANS CFD calculations. The calculation time for resistance RANS CFD is at an acceptable level even for the large number of speed points needed in a trim test. In the present study, potential theory CFD strongly underpredicts the change in performance. The resistance varies too little when trimming the vessel and not at all for small forward trims. Therefore trim guidance based on potential theory CFD did not give practical applicable results in this case. Future activities Understanding the physics of trim is an ongoing project. The findings presented in this paper are what have been investigated so far. The current work focuses on: XX Better estimation of form factor with both model tests and various CFD calculations. XX Thrust deduction estimation with RANS CFD including a volume force as propulsion. XX The correlation between nominal and effective wake, which needs to be clarified in order to use the nominal wake for propulsion prediction. A trimmed ballast condition should be tested and calculated because we have often found surprising results for this with large trim to the aft resulting in better propulsive efficiency. Figure 11: Wake fraction calculated with RANS CFD and from the model tests.