September 1, 2000 Florida Method of Test for LIMEROCK BEARING RATIO Designation: FM 5-515 1. SCOPE This test method is intended for the determination of the bearing value of soils when they are compacted in the laboratory at moistures varying from the dry to wet side of optimum using a 4.54 kg (10-pound) rammer dropped from a height of 457 mm (18 inches). The test is useful for evaluating limerock and other soils used for base, stabilized subgrade, and 1 subgrade or embankment material encountered in Florida. 2. APPARATUS 2.1 Molds - The molds shall be cylindrical in shape, made of metal, with an internal diameter of 152.40 ± 0.51 mm (6.00 ± 0.02 inches) and a height of 152.40 ± 0.51 mm (6.00 ± 0.02 inches) (See Figure 1). They shall have a detachable collar assembly approximately 63.5 mm (2.5 inches) in height to permit preparation of compacted specimens of soil-water mixtures of the desired height and volume. Molds may be of the "split" type, consisting of two half-round sections, or a section of pipe split along one element, which can be securely locked in place to form a cylinder. The mold and collar assembly shall be so constructed that it can be fastened firmly to a detachable perforated base plate. 2.1.1 Molds Out of Tolerance Due to Use--A mold that fails to meet manufacturing tolerances after continued service may remain in use provided those tolerances are not exceeded by more than 50 percent and the volume of the mold, calibrated in accordance with par. 4 (Calibration of Measure) of AASHTO T 19, Test for Unit Weight of Aggregate, is used in the calculations. 2.2 Spacer Disc - A metal disc 150.8 ± 0.8 mm (5-15/16 ± 1/32 inches) in diameter and 35.80 ± 0.51 mm (1.41 ± 0.02 inches) in height (Figure 2) is inserted as a false bottom in the cylinder mold during compaction. This 1 This compaction procedure is a modification of AASHTO T 180-74, Method D. FM 5-515 1 September 1, 2000 would give a net cylinder volume of 0.002124 ±0.000021 m (1/13.33 cubic feet). 2.3 Rammer 2.3.1 Manual Rammer - The manual rammer contact face shall have a flat circular face with a wear tolerance of 0.25 mm (0.01 in.) and a diameter of 50.80 ± 0.13 mm (2.000 ± 0.005 inches), weighing 4.536 ± 0.009 kg (10.00 ± 0.02 pounds). The rammer shall be equipped with a suitable arrangement to control the height of drop to a free fall of 457 ± 2 mm (18.0 ± 0.06 (1/16) inches) above the elevation of the soil. The guide-sleeve shall have at least 4 vent holes, no smaller than 9.5 mm (3/8 in.) diameter spaced approximately 1.57 rad (90 deg.) apart and approximately 19 mm (3/4 in.) from each end; and shall provide sufficient clearance so the free fall of the rammer shaft and head is unrestricted. 2.3.2 Mechanical Rammer - The rammer shall be equipped with a suitable arrangement to control the height of drop to a free fall of 457 ± 2 mm (18.0 ± 0.06 (1/16) inches) above the elevation of the soil. The mechanical rammer shall operate in such a manner as to provide uniform and complete coverage of the specimen surface (8 to 10 blows per revolution of rammer). There shall be 2.54 ± 0.76 mm (0.10 ± 0.03 in.) clearance between the rammer and the inside surface of the mold. The specimen contact face shall be flat with a wear tolerance of 0.25 mm (0.01 in.) and have the shape a sector of a circle of a radius equal to 73.70 ± 0.51 mm (2.90 ± 0.02 inches) (Fig. 3). The area of the sector face shall be 0.0020258 ± 0.0000190 m² (3.14 ± 0.03 in²). The mechanical rammer shall be calibrated and adjusted, as necessary, in accordance with 2.3.3. Before the initial calibration, the rammer shall weigh 4.536 ± 0.009 kg (10.00 ± 0.02 pounds). 2.3.3 Calibration and Adjustment - The mechanical rammer shall be calibrated and adjusted as necessary, before initial use; once each year; before reuse after anything, including repair, which may affect the test results significantly; and whenever the test results are questionable. Each calibration and adjustment shall be in accordance with ASTM D2168, Method A. 2.4 Surcharge Weights - One annular disc weighing 2.27 kg (5 pounds), and additional slotted weights weighing 2.27 kg (5 pounds) (Figure 2) each are used when surcharge is required (See Section 7.1). 2.5 Penetration Piston - The penetration piston is 49.5 mm (1.95 inches) in FM 5-515 2 September 1, 2000 diameter and approximately 190.5 mm (7 inches) in length for a manual loading device, or approximately 127 mm (5 inches) in length for automatic testing machines (Figures 4, 5, 6 and 7). 2.6 Loading Device - A compression loading device capable of being operated manually or electrically at a rate of 1.27 mm (0.05 inches) per minute can be used to force the penetration piston into the specimen (Figures 6 and 7). Calibration checks shall be performed when in use. 2.7 Swell Plate - A perforated base plate weighing approximately 1.13 kg (2.2 pounds), similar to that shown in Figure 3, is used. 2.8 Sample Extruder (optional) - A jack, lever, frame, or other device adapted for the purpose of extruding compacted specimens from the mold may be useful. 2.9 Balances - A balance or scale for weighing test samples of at least 11 kg (24 pound) capacity, sensitive and readable to 5 grams (0.01 pound), and a balance of at least 1000-g capacity, sensitive and readable to 0.1-g is required. Both balances shall conform to the requirements of the Specifications for Weighing Devices Used in the Testing of Materials (AASHTO Designation: M231). (Optional - A balance or scale of 23 kg (50 pound) or more capacity for determining percent retained on individual sieves, sensitive and readable to 0.2%). 2.10 Drying Oven - A thermostatically controlled drying oven shall be capable of maintaining a temperature of 110 ± 5°C (230± 9°F) for drying moisture samples. 2.11 Straight Edge - A steel straight edge 304.8 mm (12 inches) in length. It shall have one beveled edge, and at least one longitudinal surface (used for final trimming) shall be plane within 0.1 percent of the length within the portion used for trimming. 2.12 Sieves - 50 (2 inch), 19 (3/4 inch), and 4.75 mm (No. 4) sieves should conform to the requirements of the Specifications for Sieves for Testing Purposes (AASHTO Designation: M92). 2.13 Mixing Tools - Miscellaneous tools such as mixing pans, spoon, trowel, spatula, etc., or a suitable mechanical device for thoroughly mixing the sample of soil with increments of water are required. FM 5-515 3 September 1, 2000 3. 2.14 Soak Tank - A rectangular tank approximately 66 cm x 152 cm x 25 cm (26"W x 60"L x 10"D). A smaller tank may be used if quantity of tests or laboratory space is not large enough to accommodate the suggested size. The tank shall have raised ridges, or other devices, in the bottom, placed in such a manner to allow free access of water to the bottom of the mold. The tank shall have an overflow placed so that the height of water in the tank remains within 6.35 mm (1/4") of the same elevation as the top of the soil sample in the mold. 2.15 Containers - Suitable containers made of material resistant to corrosion and not subject to change in weight or disintegration on repeated heating or cooling. One container is needed for each moisture content determination. SAMPLE PREPARATION 3.1 If the soil is damp when received from the field, it shall be dried until it becomes friable under the trowel. It may be dried in air or by use of drying apparatus such that the temperature does not exceed 60°C (140°F). 3.2 Initial Preparation: 3.2.1 For materials used for base or stabilizers with particle sizes greater than 19 mm, the material shall be crushed so that the entire sample passes the 19 mm (3/4 inch) sieve by use of a mechanical jaw crusher having a minimum jaw plate dimension of 60 x 90 mm. Those pieces not reduced by mechanically crushing shall be manually broken up to pass the 19 mm sieve. The material is then passed through a 4.75 mm (No. 4) sieve, the percentage retained is recorded and the procedure is continued to Section 3.3. 3.2.2 The materials used for subgrade shall be passed through 50, 19 & 4.75 mm (2 inch, 3/4 inch and No. 4) sieves without crushing, taking care to thoroughly break up the aggregations in such a manner as to avoid reducing the natural size of the individual particles. Any clay or silt aggregations shall be broken down until they will pass through a 4.75 mm (No. 4) sieve. The percentages retained on each sieve are then recorded. The material retained on the 50 mm (2 inch) sieve shall be discarded. The material passing the 50 mm (2 inch) sieve and retained on the 19 mm (3/4 inch) sieve shall be weighed. This material (between the 50 and 19 mm (2 inch and 3/4 inch size)) shall be removed from the soil and replaced with an equal weight of material passing the 19 mm (3/4 inch) sieve and retained on the 4.75 mm (No. 4) sieve. NOTE: If the material retained on the 4.75 mm (No. 4) sieve is seven percent or FM 5-515 4 September 1, 2000 less, the material may be added back into the sample and thoroughly mixed with no correction. 3.3 The material shall then be separated into at least four and preferably five portions weighing approximately 5.44 kg (12 pounds), each of which shall be representative of the total. 3.4 Each of the separate portions shall be thoroughly mixed with amounts of water sufficient to cause each of the moisture contents of the samples to vary by approximately one percent with the lowest moisture content being approximately three percentage points below the optimum moisture content. The moisture contents selected shall bracket the optimum moisture content, thus providing samples which, when compacted, will increase in weight to the maximum density and then decrease in weight. The samples of soil-water mixtures shall be placed in covered containers and allowed to stand prior to compaction in accordance with Table 1. For the purpose of selecting a standing time, it is not required to perform the actual classification procedure described in AASHTO M-145 (except in the case of referee testing), if previous data exist which provide a basis for classifying the sample. TABLE 1 Dry Preparation Method Soaking Times Classification M 145 4. Minimum Soaking Times-hours A-3 A-2-4 ( Non-Plastic) No Requirement 3 A-1, A-2-4 (Plastic), A-2-5, A-2-6, A-2-7, A-4, A-5, A-6, A-7 12 COMPACTION PROCEDURE 4.1 FM 5-515 Immediately prior to compacting the material, it shall be remixed and a representative sample shall be taken for moisture content determination. The sample shall be weighed immediately and the weight recorded. The sample is dried in an oven at 110 ±5°C (230 ± 9°F) for at least 12 hours, or to 5 September 1, 2000 constant weight to determine the moisture content. The moisture content sample shall weigh not less than 500-g. Figure 8 shows the form used. 5. 4.2 The spacer disc shall be inserted into the bottom of the 152.4 mm (6 inch) mold and then a specimen formed by compacting the prepared soil in the 152.4 mm (6 inch) diameter mold (with collar attached) in five equal layers to give a total compacted depth of about 127 mm (5 inches). Each layer shall be compacted with 56 uniformly distributed blows from the rammer, dropping free from a height of 457 ± 2 mm (18 inches ± 1/16 inch) above the approximate elevation of each finally compacted layer when a stationary mounted type rammer is used. During compaction, the mold shall rest on a uniform rigid foundation, such as is provided by a cube of concrete weighing not less than 91 kg (200 pounds). 4.3 Following the compaction, the extension collar shall be removed, and the compacted soil carefully trimmed even with the top of the mold by means of the straight edge. Holes developed in the surface by removal of coarse material shall be patched with smaller size material passing a 4.75 mm (No. 4) sieve. 4.4 A coarse filter paper (No. 4, 15 cm) shall be placed over the top surface, and a perforated base plate clamped to the top of the mold. The mold shall be inverted and the base plate, formerly on the bottom, removed. The spacer disc shall be removed and a filter paper inserted. The mold and moist soil shall then be weighed and the weight recorded on the form. Multiply the weight of the compacted specimen and the mold less the weight of the mold, by 470.8 (13.33) and record the result as the wet weight in kg per cubic meter (pounds per cubic foot) of the compacted soil. 4.5 Repeat the above procedure for each increment of moisture content using the samples prepared as described in Section 3. A minimum of four specimens shall be compacted at varying moisture contents beginning approximately two percentage points below the optimum moisture content and increasing the moisture until the optimum moisture content is exceeded. MOISTURE-DENSITY RELATIONSHIP 5.1 FM 5-515 Calculate the moisture content to the nearest 0.1 percent and the dry unit 3 3 weight of the soil to the nearest 1 kg/m (0.1 lb/ft ) as compacted for each trial as follows: w= A- B x 100 B-C 6 September 1, 2000 and Wd = where: Ww x 100 w + 100 w = A B C = = = percentage of moisture in the specimen based on oven dry mass of soil, mass of container and wet soil, mass of container and dry soil, mass of container, Wd = dry density in kg/m (lbs/ft3) of compacted soil, and Ww = wet density in kg/m (lbs/ft3) of compacted soil. The oven-dry unit weights in kg per cubic meter (pounds per cubic foot) (densities) of the soil shall be plotted as ordinates and corresponding moisture contents as abscissas (lower curve, Figure 8). Fitting the best smooth curve through these points, a convex curve is generally obtained. The coordinates of the peak of the curve shall be termed the optimum moisture content and the maximum dry density of the soil, respectively. NOTE: 6. The data may be plotted in English units (pounds per cubic foot) and the maximum density from the graph then converted to metric units (kg/m3) by multiplying by the factor 16.02. SOAKING Following Section 4, the compacted specimens shall be placed in a soaking tank so that the height of water remains within 6.35 mm (1/4 inch) of the same elevation as the top of the soil sample in the mold. The soak time shall be 48 hours ± 4 hours. A surcharge of approximately 1.13 kg (2.5 pounds) (weight of swell plate) shall be placed on top of each sample before it is placed in the soak tank and left in place during the entire soaking and draining period. 6.1 FM 5-515 Draining - Before the actual penetration test is run, the specimen shall be removed from the soaking tank and allowed to drain on a visibly level surface for 15 ± 2 minutes. The drain surface shall be such that will allow free 7 September 1, 2000 access for water to drain from the bottom of the mold. After draining, the swell plate shall be removed and the specimen tested immediately. 7. PENETRATION TEST 7.1 Application of Surcharge - A surcharge of 6.8 and 9.1 kg (15 and 20 pounds) shall be applied to the stabilized subgrade and embankment specimens, respectively. No surcharge weight is used on base materials. 7.2 Application of Load - Before any reading is taken, a seating load of 4.54 kg (10 pounds) is applied to the specimen with the required surcharge weights as described in Section 7.1 when using a manually operated machine as shown in Figure 6. The deflection and load gauges are then zeroed and the load applied through the piston at a constant rate of approximately 1.3 mm (0.05 inches) per minute. When automatic recording equipment (Figure 7) is used, the 4.54 kg (10 pound) seating load is not required. The recording pen is zeroed on the chart paper before the load is applied. Load readings shall be obtained for each 0.25 mm (0.01 inch) penetration up to 5.08 mm (0.2 inches), after which the load reading shall be taken at 5.72, 6.35, 6.98, 7.62, 8.26, 8.89, 9.52, 10.16, 11.43, and 12.7 mm (0.225, 0.250, 0.275, 0.300, 0.325, 0.350, 0.375, 0.400, 0.450, and 0.500 inches) of penetration. For those cases where the LBR value can obviously be obtained very early in the penetration testing, the higher penetration readings may be waived. Figure 9 is a suggested form sheet for recording the necessary data obtained from a test specimen when using a manual loading device as shown in Figure 6. Each recorded unit load, in megapascals (pounds per square inch), shall be calculated by dividing the incremental load by 1935 mm² (3 square inches). This unit load shall then be plotted as the ordinate of a graph whereon the penetration, in mm (inches), is plotted as the abscissa. A smooth curve shall be drawn through the plotted points. For those machines which perform the test automatically but are not equipped with recording devices, the technique is the same as for manually operated machines. For machines equipped with load-deflection recorders, the curve is plotted automatically. It is well to note that most machines with attached recorders show the load in newton (pounds) rather than in megapascals (pounds per square inch). Since the cross-sectional area of the piston is a constant, the load scale may easily be converted to a pressure scale simply be dividing the load in newton (pounds) by 1935 mm (3 square inches). FM 5-515 8 September 1, 2000 8. CALCULATIONS 8.1 Load-Penetration Relationship - The curve will usually be convex upwards although the initial portion of the curve may be concave upwards: the concavity is assumed to be due to surface irregularities (Figure 11). A correction is applied by drawing a tangent to the curve at the point of greatest slope. The corrected curve then becomes the tangent plus the convex portion of the original curve with the origin moved to the point where the tangent intersects the horizontal axis. Methods of correcting typical curves are illustrated in Figures 11 and 12. 8.2 Establishing Limerock Bearing Ratio of Material - The corrected unit load obtained at 2.54mm (0.1 inch) penetration shall be divided by 5.516 MPa (800 psi), which is the standard strength of limerock. This ratio is then multiplied by 100, and the resulting value is the LBR in percent. LBR = Corrected Unit Load x 100 5.516 The collection of LBR values for each compacted sample should provide sufficient data to plot an LBR vs. moisture content curve such as shown in the upper half of Figure 8. The peak or maximum LBR value can then be determined in the same way the maximum density is obtained from a moisture- density curve (lower half of Figure 8). This procedure shall be used when ever it is required to establish an LBR value for a material. Note: 9. (For those cases where a material is being tested to check for compliance to a specified minimum LBR value only, the two samples nearest optimum moisture may be tested. If both samples satisfy the minimum LBR requirements, the material may be reported as satisfying the specification, and the remainder of the samples may be discarded. If, however, either sample failed to meet the minimum specified LBR value, then the full LBR curve should be determined as previously described.) REPORT FM 5-515 9 September 1, 2000 The test results should be reported as shown on the sample page in Figure 8 consisting of: 9.1 A plot of the moisture-density curve giving the maximum dry density to the nearest 10 kg/m3 (1 lbs/ft3) and optimum moisture content to the nearest percent. 9.2.1 A semi-log plot of the LBR-moisture curve giving the maximum LBR value. Metric Equivalents 0.0025 mm 0.025 mm 0.0001 in. 1.001 in. 1.6 + 0.8 mm 6.35 mm 9.52 mm 1/16 + 1/32 in 1/4 in. 3/8 in. 25.4 mm 35.8 + 0.51 mm 49.63 + 0.25 mm 1 in. 1.41 + 0.02 in. 1.95 + 0.1 in 52.4 mm 63.0 mm 73.7 mm 2-1/16 in 2-1/2 in. 2.9 in. 95.0 mm 149.2 mm 150.8 + 0.8 mm 3.75 in. 5-7/8 in. 5-15/16 + 1/32 in 151 mm 152.4 + 0.51 mm 152.4 mm 5-15/16 in 6 + 0.02 in. 6 in. 165 mm 1935 mm 2.27 kg 6-1/2 in. 3 in. 5 lb 4.5 kg 10 lb The values above apply to Figures 1 through 6 FM 5-515 10 September 1, 2000 FM 5-515 11 September 1, 2000 FM 5-515 12 September 1, 2000 with 10 000 lb Capacity Proving Ring FM 5-515 13 September 1, 2000 Figure 7 - Automatic Tester and Recorder FM 5-515 14 September 1, 2000 FM 5-515 15 September 1, 2000 FM 5-515 16 September 1, 2000 FM 5-515 17 September 1, 2000 FM 5-515 18