September 14, 2015 Florida Method of Test for LIMEROCK BEARING RATIO (LBR) Designation: FM 5-515 1 SCOPE This test method is intended for the determination of the bearing value of soils when they are compacted in the laboratory at moistures varying from the dry to wet side of optimum moisture using a 10-pound (4.54 kg) rammer dropped from a height of 18 inches (457 mm). The test is useful for evaluating limerock and other soils used for base, stabilized subgrade, and subgrade or embankment material encountered in Florida. Note: This compaction procedure is a modification of AASHTO T 180-10, Method D. 2 REFERENCED DOCUMENTS 2.1 AASHTO Standards: AASHTO T 193 – The California Bearing Ratio AASHTO T 19 – Bulk Density (“Unit Weight”) and Voids in Aggregates AASHTO M 92 – Wire-Cloth Sieves for Testing Purposes AASHTO M 145 – Classification of Soils and Soil-Aggregate Mixtures for Highway Construction Purposes 2.2 ASTM Standards: ASTM D2168 – Standard Practice for Calibration of Laboratory Mechanical-Rammer Soil Compactors 3 APPARATUS 3.1 Molds - The molds shall be cylindrical in shape, made of metal, with an internal diameter of 6.00 ± 0.026 inches (152.40 ± 0.70 mm) and a height of 6.00 ± 0.026 inches (152.40 ± 0.70 mm) as shown in appendix A. They shall have a detachable collar assembly approximately 2.375 inches (60.0 mm) in height to permit preparation of compacted specimens of soil-water mixtures of the desired height and volume. Molds may be of the "split" type, consisting of two half-round sections, or a section of pipe split along one element, which can be securely locked in place to form a cylinder. The mold and collar assembly shall be so constructed that it can be fastened firmly to a detachable perforated base plate. Base plate should be plane to 0.005 inches (0.13 mm) and contain 28 open holes 0.06 ± 0.03 inches (1.6 ± 0.8 mm) in diameter. Note: It is acceptable to use a mold and spacer disc meeting the specifications of AASHTO T 193. FM 5-515 Page 1 September 14, 2015 3.1.1 Molds Out of Tolerance Due to Use A mold that fails to meet manufacturing tolerances after continued service may remain in use provided those tolerances are not exceeded by more than 50 percent and the volume of the mold, calibrated in accordance with Section 8 (Calibration of Measure) of AASHTO T 19, Bulk Density and Voids in Aggregate, is used in the calculations. 3.2 Spacer Disc- A metal disc 5.938 ± 0.031 inches (150.8 ± 0.8 mm) in diameter and 1.41 ± 0.026 inches (35.80 ± 0.70 mm) in height as shown in appendix B is inserted as a false bottom in the cylinder mold during compaction. This would give a net ππ cylinder volume of ππππππ or ππ. ππππππ ππππππ (0.002124 m3). The flat surface of the ππππ.ππππ spacer disk shall be plane to 0.005 inches (0.13 mm). 3.3 Rammer 3.3.1 Manual Rammer –The manual rammer contact face shall have a flat circular face with a diameter of 2.000 ± 0.010 inches (50.80 ± 0.25 mm) and a mass of 10.00 ± 0.02 pounds (4.536 ± 0.009 kg). The in-service diameter shall not be less than 1.985 inches (50.42 mm). The rammer shall be equipped with a suitable arrangement to control the height of drop to a free fall of 18.0 ± 0.06 inches (457 ± 2 mm) above the elevation of the soil. The guide-sleeve shall have at least 4 vent holes, no smaller than 0.375 inch (9.5 mm) diameter spaced approximately 90 degrees apart, and shall provide sufficient clearance so the free fall of the rammer shaft and head is unrestricted. 3.3.2 Mechanical rammer -The mechanical rammer contact face shall be flat with a wear tolerance of 0.01 inch (0.25 mm) and have the shape of a sector of a circle of a radius equal to 2.90 ± 0.02 inches (73.70 ± 0.51 mm) as shown in appendix C. The manufactured area of the sector face shall be 3.14 ± 0.03 in² (2025.80 ± 19.2 mm²). The minimum allowable in-service area for sector faced rammers is 3.09 in2 (1996.6 mm2) which is equivalent to that of a manual rammer with a minimum in-service diameter of 1.985 in (50.42 mm). The mechanical rammer shall be calibrated and adjusted, as necessary, in accordance with 3.3.3. The rammer shall weigh 4.536 ± 0.009 kg (10.00 ± 0.02 pounds). The rammer shall be equipped with a suitable arrangement to control the height of drop to a free fall of 457 ± 2 mm (18.0 ± 0.06 inches) above the elevation of the soil. The mechanical rammer shall operate in such a manner as to provide uniform and complete coverage of the specimen surface (8 to 10 blows per revolution of rammer). 3.3.3 Calibration and Adjustment The mechanical rammer shall be calibrated and adjusted as necessary, before initial use; once each year; before reuse after anything, including repair, which may affect the test results significantly; and whenever the test results are questionable. Each calibration and adjustment shall be in accordance with ASTM D2168, Practice A. 3.4 Surcharge Weights One annular disc weighing 5 ± 0.10 pounds, (2.27 ± 0.04 kg), and additional slotted weights weighing 5 ± 0.10 pounds (2.27 ± 0.04 kg), as shown in appendix B, each are used when surcharge is required (See Section 8.1). 3.5 Penetration Piston – The penetration piston is 1.954 ± 0.005 inches (49.63 ± 0.13 mm) in diameter and has a minimum length of 5 inches as shown in appendices D, FM 5-515 Page 2 September 14, 2015 E, F, and G. 3.6 Note: Loading Device – A compression loading device capable of being operated manually or electrically at a constant rate of 0.05 ± 0.005 inches (1.27 ± 0.13 mm) per minute can be used to force the penetration piston into the specimen as shown in appendices F and G. If the loading device cannot maintain the allowable rate stated in this subsection, then the test result may be invalid. It is recommended to have a device that provides a Process Control check on the consistency of the entire load frame system. The device should achieve an LBR value of 100 at the correct penetration. 3.7 Swell Plate – A perforated plate weighing 2.5 ± 0.5 pounds (1.13 ± .23 kg), similar to that shown in appendix C, is used. 3.8 Sample Extruder (optional) – A jack, lever, frame, or other device adapted for the purpose of extruding compacted specimens from the mold may be useful. 3.9 Balances – A balance or scale for weighing test samples of at least 24 pound (11 kg) capacity, sensitive and readable to 0.01 pound (5 grams), and a balance of at least 1000-g capacity, sensitive and readable to 0.0035 ounce (0.1-g) is required. Both balances shall conform to the requirements of the Specifications for Weighing Devices Used in the Testing of Materials (AASHTO Designation: M231). (Optional A balance or scale with a capacity of 50 pounds (23 kg) or more for determining percent retained on individual sieves, sensitive and readable to 0.04 pound (20 g) or 0.1% of mass, whichever is greater). 3.10 Drying Oven – A thermostatically controlled drying oven shall be capable of maintaining a temperature of 230 ± 9°F (110 ± 5°C) for drying moisture samples. 3.11 Straight Edge – A steel straight edge at least 12 inches (30.48 cm) in length. It shall have one beveled edge, and at least one longitudinal surface (used for final trimming) shall be plane within 0.1 percent of the length within the portion used for trimming. 3.12 Sieves – 2 inch (50 mm), 0.75 inch (19 mm), and No. 4 (4.75 mm) sieves should conform to the requirements of the Specifications for Sieves for Testing Purposes (AASHTO Designation: M92). 3.13 Mixing Tools – Miscellaneous tools such as mixing pans, spoon, trowel, spatula, etc., or a suitable mechanical device for thoroughly mixing the sample of soil with increments of water are required. 3.14 Soak Tank – A rectangular tank approximately 26" W x 60" L x 10" D (66cm x 152cm x 25cm). A smaller tank may be used if quantity of tests or laboratory space is not large enough to accommodate the suggested size. The tank shall have raised ridges, or other devices, in the bottom, placed in such a manner to allow free access of water to the bottom of the mold. The tank shall have an overflow placed so that the height of water in the tank remains within 0.25 inch (6.35 mm) of the same elevation FM 5-515 Page 3 September 14, 2015 as the top of the soil sample in the mold. 3.15 Containers – Suitable containers made of material resistant to corrosion and not subject to change in mass or disintegration on repeated heating or cooling. One container is needed for each moisture content determination. 3.16 Jaw Crusher – An electric-powered mechanical jaw crusher having a minimum jaw plate dimension of 2.25 x 3.5 inches (57mm x 90 mm) set at a maximum opening of 0.75 inch (19 mm) with an under tolerance of 0.125 ππππππβ (3.175 mm). 3.17 Electronic Data Acquisition System – A device such as a strip chart recorder or computer capable of producing the load-deflection curve for each test. 3.18 Documentation shall be maintained showing equipment verification at a frequency not to exceed 12 months. Verification documentation shall be maintained for the following equipment: molds, spacer disks, compaction rammers, surcharge weights, penetration pistons, loading devices, swell plates, balances, ovens, straight edges, sieves, and jaw crushers. 4 SAMPLE PREPARATION 4.1 General – If the soil is damp when received from the field, it shall be dried until it becomes friable under the trowel. It may be dried in air or by use of drying apparatus such that the temperature does not exceed 140°F (60°C). 4.2 Materials used for Base – For materials used for base, particles larger than 3/4 inch diameter cannot be separated from the sample before crushing. The entire sample shall be passed incrementally through the jaw crusher then sieved over the 0.75 inch (19 mm) sieve. Discard the coarse material, if any, retained on the 0.75 inch (19.0 mm) sieve. The material is then passed through a No. 4 (4.75 mm) sieve, the percentage retained is recorded and the procedure is continued to Section 4.4. 4.3 Materials used for Subgrade – The materials used for subgrade shall be passed through 2 inch, 0.75 inch and No. 4 (50 mm, 19 mm & 4.75 mm) sieves without crushing, taking care to thoroughly break up the aggregations in such a manner as to avoid reducing the natural size of the individual particles. Any clay or silt aggregations shall be broken down until they will pass through a No. 4 (4.75 mm) sieve. The percentages retained on each sieve are then recorded. The material retained on the 2 inch (50 mm) sieve shall be discarded. The material passing the 2 inch (50 mm) sieve and retained on the 0.75 inch (19 mm) sieve shall be weighed, removed from the soil and replaced with an equal mass of material passing the 0.75 inch (19 mm) sieve and retained on the No. 4 (4.75 mm) sieve. The material is then passed through a No. 4 (4.75 mm) sieve and the percentage retained is recorded. NOTE: FM 5-515 If the material retained on the 4.75 mm (No. 4) sieve is seven percent (7%) or less of the total sample mass, the material may be added back into the sample and thoroughly mixed with no correction. Page 4 September 14, 2015 4.4 Material Separation – The material shall then be separated into at least four portions weighing 12 pounds (5.44 kg) or more, each of which shall be prepared using the same applicable gradation percentages determined in 4.2 or 4.3 (Additional portions may be needed to define points on the compaction curves) 4.5 Adding Moisture – Each of the separate portions shall be thoroughly mixed with amounts of water sufficient to cause each of the moisture contents of the samples to vary by approximately one percent with the lowest moisture content being approximately three percentage points below the optimum moisture content (moisture content increments shall not exceed 1.5%). The moisture contents selected shall bracket the optimum moisture content, thus providing samples which, when compacted, will increase in mass to the maximum density and then decrease in mass. The samples of soil-water mixtures shall be placed in covered containers and allowed to stand prior to compaction in accordance with Table 1. For the purpose of selecting a standing time, it is not required to perform the actual classification procedure described in AASHTO M-145 (except in the case of referee testing), if previous data exist which provide a basis for classifying the sample. TABLE 1 Dry Preparation Method Soaking Times Classification M 145 A-3 A-2-4 ( Non-Plastic) A-1, A-2-4 (Plastic), A-2-5, A-2-6, A-2-7, A-4, A-5, A-6, A-7 5 Minimum Soaking Times-hours No Requirement 3 12 COMPACTION PROCEDURE 5.1 FM 5-515 Immediately prior to compacting the material, it shall be remixed and a representative sample shall be taken for moisture content determination. The sample shall be weighed immediately and the mass recorded. The sample is dried in an oven at 230 ± 9°F (110 ±5°C) for a minimum of 12 hours, or to constant mass to determine the moisture content. The moisture content sample shall weigh not less than 500-g. Appendix H shows an example of the form used. The tare mass of the mold shall be recorded to the nearest 5 g. The spacer disc shall be inserted into the bottom of the 6 inch (152.4 mm) mold followed by coarse filter paper (No. 4, 15 cm). A specimen shall be formed by compacting the prepared soil in mold (with collar attached) in five equal layers to give a total compacted depth of about 5 inches (127 mm). Each layer shall be compacted with 56 uniformly distributed blows from the rammer, dropping free from a height of 18 inches ± 0.0625 inch (457 ± 2 mm) above the approximate elevation of each finally compacted layer when a stationary mounted type rammer is used. During compaction, the mold shall be secured to a uniform rigid foundation, such as is provided by a cube of concrete weighing not less than 200 pounds (91 kg). Page 5 September 14, 2015 5.2 Following the compaction, the extension collar shall be removed, and the compacted soil carefully trimmed even with the top of the mold by means of the straight edge. Holes developed in the surface by removal of coarse material shall be patched with smaller size material passing a No. 4 (4.75 mm) sieve. The specimen shall be inverted so that the spacer disc is now on top and a base plate on the bottom. The spacer disc shall be removed. If the filter paper is damaged, or was not inserted prior to compaction, a new piece of filter paper shall be inserted at this time. 5.3 The mass of the mold and soil shall be recorded to the nearest 5 g. Multiply the mass of the compacted specimen (minus the mass of the mold) by 13.33, record the result as the wet density in pounds per cubic foot of the compacted soil or 470.8 to report in kg per cubic meter. If mold volume was determined by section 3.11, that volume shall be used in place of the standard 1/13.33 cubic feet or 1/470.8 cubic meters) 5.4 Repeat the above procedure for each increment of moisture content using the samples prepared as described in Section 4. A minimum of four specimens shall be compacted at varying moisture contents beginning approximately two percentage points below the optimum moisture content and increasing the moisture until the optimum moisture content is exceeded by at least one percentage point. 6 MOISTURE-DENSITY RELATIONSHIP 6.1 Calculate the moisture content to the nearest 0.1 percent and the dry unit weight of the soil to the nearest 0.1 πππποΏ½ππππ 3 (1 πππποΏ½ππ3) as compacted for each trial as follows: πππ€π€ π΄π΄ − π΅π΅ × 100 & ππππ = × 100 π€π€ = π€π€ + 100 π΅π΅ − πΆπΆ Where, w = percentage of moisture in the specimen based on oven dry mass of soil, A = mass of container and wet soil, B = mass of container and dry soil, C = mass of container, Wd = dry density in πππποΏ½ππππ 3 (πππποΏ½ππ3) of compacted soil, and 6.2 NOTE: Ww = wet density in πππποΏ½ππππ 3 (πππποΏ½ππ3) of compacted soil. The oven-dry unit weights (πππποΏ½ππππ 3 or πππποΏ½ππ3) of the soil shall be plotted as ordinates and corresponding moisture contents as abscissas (lower curve, appendix H). Fitting the best smooth curve through these points, a convex curve is generally obtained. The coordinates of the peak of the curve shall be termed the optimum moisture content and the maximum dry density of the soil, respectively. The data may be plotted in English units (πππποΏ½ππππ 3) and the maximum density from the graph then converted to metric units (πππποΏ½ππ3) by multiplying by the factor 16.02. 7 SOAKED OR UNSOAKED 7.1 FM 5-515 Soaking Requirement – Following Section 5, the compacted specimens shall be placed in a soaking tank so that the height of water remains within 0.25 inch (6.35 Page 6 September 14, 2015 mm) of the same elevation as the top of the soil sample in the mold. The soak time shall be 48 hours ± 4 hours. A swell plate shall be placed on top of each sample before it is placed in the soak tank and left in place during the entire soaking and draining period. 7.2 Draining – The specimen shall be removed from the soaking tank after the soak period and allowed to drain on a visibly level surface for 15 ± 2 minutes immediately before penetration testing. The drain surface shall be such that will allow free access for water to drain from the bottom of the mold. After draining, the swell plate shall be removed and the specimen tested immediately. 7.3 Unsoaked – When permitted by specification, the soaked steps of 7.1 can be eliminated. 8 PENETRATION TEST 8.1 Application of Surcharge – A surcharge of 15 pounds (6.8 kg) for stabilized subgrade and 20 pounds for embankment (9.1 kg) shall be applied to the specimen (see Section 3.4). . No surcharge weight is used on base materials. 8.2 Application of Load – Before any reading is taken, a seating load of 10 pounds (4.54 kg) is applied to the specimen with the required surcharge weights as described in Section 8.1 (Application of Surcharge), when using a manually operated machine as shown in appendix F. The deflection and load gauges are then zeroed and the load applied through the piston at a constant rate of 0.05 inches (1.3mm) ± 0.005 inch (0.13 mm) per minute. When automatic recording equipment, as shown in appendix G, is used, the seating load is not required. When a strip chart recorder is used, the recording pen is zeroed on the chart paper before the load is applied. 8.3 Load Readings – Load readings shall be obtained for each 0.010 inch (0.25 mm) penetration up to 0.200 inches (5.08 mm), after which the load reading shall be taken at 0.225, 0.250, 0.275, 0.300, 0.325, 0.350, 0.375, 0.400, 0.450, and 0.500 inches (5.72, 6.35, 6.98, 7.62, 8.26, 8.89, 9.52, 10.16, 11.43, and 12.7 millimeters) of penetration. For those cases where the LBR value can obviously be obtained very early in the penetration testing, the higher penetration readings may be waived. Appendix I is a suggested form sheet for recording the necessary data obtained from a test specimen when using a manual loading device as shown in appendix F. Each recorded unit load (pressure), in pounds per square inch (megapascals), shall be calculated by dividing the incremental load by 3 square inches (1935 mm²). This unit load shall then be plotted as the ordinate (Y-axis) of a graph whereon the penetration, in inches (mm), is plotted as the abscissa (X-axis). A smooth curve shall be drawn through the plotted points. For those machines which perform the test automatically but are not equipped with recording devices, the technique is the same as for manually operated machines. 8.4 For machines equipped with load-deflection recorders, the curve is plotted automatically. It is well to note that most machines with attached recorders show the load in pounds (newton) rather than the unit load (pressure) in pounds per square inch (megapascals, MPa). Since the cross-sectional area of the piston is a constant, the load scale may easily be converted to a pressure scale simply be dividing the FM 5-515 Page 7 September 14, 2015 load in pounds (newton) by 3 square inches (1935 mm2). 9 CALCULATIONS 9.1 Load-Penetration Relationship – The curve will usually be convex upwards although the initial portion of the curve may be concave upwards: the concavity is assumed to be due to surface irregularities as shown in appendix K. A correction is applied by drawing a tangent to the curve at the point of greatest slope. The corrected curve then becomes the tangent plus the convex portion of the original curve with the origin moved to the point where the tangent intersects the horizontal axis. Methods of correcting typical curves are illustrated in appendices K and L. 9.2 Establishing Limerock Bearing Ratio of Material – The corrected unit load obtained at 0.1 inch (2.54mm) penetration shall be divided by 800 psi (5.516 MPa), which is the standard strength of limerock. This ratio is then multiplied by 100, and the resulting value is the LBR in percent. π³π³π³π³π³π³ = πͺπͺπͺπͺπͺπͺπͺπͺπͺπͺπͺπͺπͺπͺπͺπͺπͺπͺ πΌπΌπΌπΌπΌπΌπΌπΌ π³π³π³π³π³π³π³π³ (ππππππ) × ππππππ ππππππ ππππππ π³π³π³π³π³π³ = πͺπͺπͺπͺπͺπͺπͺπͺπͺπͺπͺπͺπͺπͺπͺπͺπ π πΌπΌπΌπΌπΌπΌπΌπΌ π³π³π³π³π³π³π³π³ (π΄π΄π΄π΄π΄π΄) × ππππππ ππ. ππππππ π΄π΄π΄π΄π΄π΄ ππππ (πΌπΌ. πΊπΊ. ) (πΊπΊ. π°π°. ) The collection of LBR values for each compacted sample should provide sufficient data to plot an LBR vs. moisture content curve such as shown in the upper half of appendix H. The peak or maximum LBR value can then be determined in the same way the maximum density is obtained from a moisture-density curve (lower half of appendix H). This procedure shall be used whenever it is required to establish an LBR value for a material. A reported passing LBR shall not be extrapolated from a plot unless at least two points are above 90 percent of the minimum required specification value for the intended material use. If necessary, perform at least one additional LBR penetration test at a moisture content between the two highest data points. Note: For those cases where a material is being tested to check for compliance to a specified minimum LBR value only, the two samples nearest optimum moisture may be tested. If both samples satisfy the minimum LBR requirements, the material may be reported as satisfying the specification, and the remainder of the samples may be discarded. If, however, either sample failed to meet the minimum specified LBR value, then the full LBR curve should be determined as previously described. 10 REPORT The test results should be reported as shown on the sample page in appendix H consisting of: FM 5-515 Page 8 September 14, 2015 10.1 Moisture Density Plot – A plot of the moisture-density curve giving the maximum dry density to the nearest ππ. ππ πππποΏ½ππππππ (1 πππποΏ½ππππ) and optimum moisture content to the nearest 0.1%. 10.2 LBR Moisture Curve – A semi-log plot of the LBR-moisture curve giving the maximum LBR value. FM 5-515 Page 9 September 14, 2015 Metric Equivalents 0.0001 in. 0.0025 mm 0.001 in. 0.025 mm 0.0625 + 0.03125 in 1.60 + 0.80 mm 0.25 in. 6.35 mm 2.00 ± 0.010 in. 50.80 ± 0.25 mm 1.41 + 0.026 in. 35.80 + 0.70 mm 1.954 + 0.005 in 49.63 + 0.13 mm 2.0625 in 52.39 mm 2.50 in. 63.00 mm 2.90 ± 0.02 in. 73.7 ± 0.51 mm 3.75 in. 95.25 mm 5.875 in. 149.23 mm 5.9375 + 0.031 in 150.81 + 0.79 mm 5.9375 in 151 mm 6.00 + 0.026 in. 152.40 + 0.70 mm 6.00 in. 152.40 mm 6.50 in. 165.10 mm 3.00 in2. 1935.48 mm2 5.0 ± 0.1 lb 2.27 ± 0.04 kg 10.00 lb 4.53 kg The values above apply to appendices A through F FM 5-515 Page 10 September 14, 2015 APPENDICES FM 5-515 Page 11 September 14, 2015 APPENDIX A: LBR MOLD FM 5-515 Page 12 September 14, 2015 APPENDIX B: LBR TESTING APPARATUS – PART I FM 5-515 Page 13 September 14, 2015 APPENDIX C: LBR TESTING APPARATUS – PART II FM 5-515 Page 14 September 14, 2015 APPENDIX D: CROSS SECTION OF SEATED PENETRATION PISTON USING MANUAL LOADING DEVICE FM 5-515 Page 15 September 14, 2015 APPENDIX E: CROSS SECTION OF PENETRATION PISTON USING AUTOMATIC RECORDING MACHINE FM 5-515 Page 16 September 14, 2015 APPENDIX F: MANUAL LOADING DEVICE FM 5-515 Page 17 September 14, 2015 APPENDIX G: AUTOMATIC TESTER AND RECORDER FM 5-515 Page 18 September 14, 2015 APPENDIX H: COMPACTION TEST AND LBR WORKSHEET FM 5-515 Page 19 September 14, 2015 APPENDIX I: LBR TEST DATA SHEET FM 5-515 Page 20 September 14, 2015 APPENDIX J: PLOT OF UNIT LOAD VS. DEFORMATION REQUIRING NO CORRECTION FM 5-515 Page 21 September 14, 2015 APPENDIX K: PLOT OF UNIT LOAD VS. DEFORMATION REQUIRING CORRECTION FOR SMALL SURFACE IRREGULARITIES FM 5-515 Page 22 September 14, 2015 APPENDIX L: PLOT OF UNIT LOAD VS. DEFORMATION REQUIRING CORRECTION FOR THE CONCAVE UPWARD SHAPE CURVE FM 5-515 Page 23