STUDY OF TAPERED INTERNAL DIAMETER TUBING STRING WELL COMPLETION FOR ENHANCED PRODUCTION By BERTRAND O. AFFANAAMBOMO, B.Sc. A THESIS IN PETROLEUM ENGINEERING Submitted to the Graduate Faculty Of Texas Tech University in Partial Fulfillment of the Requirements for the Degree of MASTER OF SCIENCE IN PETROLEUM ENGINEERING Approved M. Rafiqul Awal Chairperson of the Committee Shameem Siddiqui Lloyd R. Heinze Accepted Fred Hartmeister Dean of the Graduate School August, 2008 DEDICATION This thesis is dedicated To my late uncle, Ndongo Ebode Louis, whose sacrifice and love eased my accomplishment and made the man that I am today. Texas Tech University, Bertrand O. Affanaambomo, August 2008 ACKNOWLEDGEMENTS I would like to start by expressing my heartfelt thanks to Dr. M. Rafiqul Awal who not only introduced this topic to me but also served as my committee chairperson. Dr. M. Rafiqul Awal took me as his protégé soon after his arrival at Texas Tech University, and inspired me into finishing this research and my master’s program. I am pleased to have him as my mentor. I also would like to thank Dr. Lloyd R. Heinze and Dr. Shameem Siddiqui, my committee members, for their advice and motivation throughout this research. Thanks to Dr. Ralph Ferguson, Associate Dean, for his help and dedication that made my graduation possible. Special thanks to Simo Stephane, Renee Jones, Waynishet Hebert, Md Rakibul Sarker, Morteza Akbari, and other colleagues and friends for their assistance throughout my research and academic era. I would like to thank my parents, Mr. Affana Ebode Marc and Mrs. Ngondi Edwige for their unconditional love that always keeps me going. Thanks to my brothers, sisters and cousins, Christian, Jojo, Germaine la petite, Camille, Clarisse, Lili, Daniel and Yannick, Marcel, Edwige, Flore, Ebode, Germaine la grande, and Alida, for their encouragement and love. Abega Affana Valentin, to whom I also dedicate this thesis, has always been a blessing and my greatest source of inspiration. Last but not least, I thank God for my Resiliency and His blessings in my life. ii Texas Tech University, Bertrand O. Affanaambomo, August 2008 TABLE OF CONTENTS ACKNOWLEDGEMENTS ................................................................................................ ii ABSTRACT...................................................................................................................... vii LIST OF TABLES ........................................................................................................... viii LIST OF FIGURES ........................................................................................................... xi LIST OF ABBREVIATIONS .......................................................................................... xvi I. INTRODUCTION ........................................................................................................... 1 1.1 TYPES OF WELL COMPLETIONS .............................................................. 2 1.1.1 Casing completions ....................................................................................................................2 1.1.1.1 Conventional perforated casing completions .....................................................................2 1.1.1.2 Permanent well completions ...............................................................................................2 1.1.1.3 Multiple-zone completions ..................................................................................................2 1.1.1.4 Sand-exclusion completions ................................................................................................3 1.1.1.5 Water- and gas-exclusion completions ...............................................................................3 1.1.2 Open-Hole completions .............................................................................................................3 1.1.3 Drainhole completions ..............................................................................................................4 1.2 MOTIVATION FOR THE PRESENT STUDY .............................................. 8 1.3 STATEMENT OF THE PROBLEM.............................................................. 15 1.4 APPROACH TO THE PROBLEM ................................................................ 15 II. LITERATURE REVIEW............................................................................................. 17 iii Texas Tech University, Bertrand O. Affanaambomo, August 2008 2.1 NODAL ANALYSIS FOR NATURAL FLOWS................................................ 17 2.2 INFLOW PERFORMANCE RELATIONSHIP (IPR) ..................................... 22 2.2.1 Vogel’s Method ...........................................................................................................................24 2.2.2 Wiggins’ Method .........................................................................................................................25 2.2.3 Standing’s Method .......................................................................................................................26 2.2.4 Fetkovich’s Method .....................................................................................................................27 2.2.5 The Klins-Clark Method ..............................................................................................................30 2.3 TUBING PERFORMANCE RELATIONSHIP (TPR) ..................................... 31 2.4 ERROR ESTIMATION IN CALCULATION ................................................... 34 2.5 WELL PRODUCTION FORECAST .................................................................. 35 2.5.1 Transient Flow Period..................................................................................................................35 2.5.2 Pseudo-Steady State Single Phase Flow Period ...........................................................................36 2.5.3 Pseudo-Steady Two-Phase Flow Period ......................................................................................37 2.6 EFFECT OF TUBING SIZE ................................................................................ 38 2.7 ASSUMPTIONS AND CONSIDERATIONS ..................................................... 40 III. METHODOLOGY ..................................................................................................... 42 3.1 ALGORITHM (Step-by-Step Procedure) ........................................................... 42 3.1.1 Different Scenarios ......................................................................................................................42 3.1.2 Stabilized Flowrate ......................................................................................................................43 3.1.3 Concept of Equivalent Tubing Diameter .....................................................................................44 3.1.4 Economic Analysis ......................................................................................................................44 3.1.4.1 Well Production Forecast Procedure ....................................................................................45 iv Texas Tech University, Bertrand O. Affanaambomo, August 2008 3.2 INPUT DATA (Case Studies) ............................................................................... 49 IV. RESULTS AND DISCUSSION ................................................................................. 51 4.1 STABILIZED FLOWRATE RESULTS ............................................................. 51 4.2 EQUIVALENT TUBING DIAMETER .............................................................. 60 4.3 WELL PRODUCTION FORECAST RESULTS .............................................. 65 4.4 ECONOMIC ANALYSIS RESULTS ................................................................. 78 V. COMPARISON OF RESULTS ................................................................................... 87 5.1 COST COMPARISONS ....................................................................................... 87 5.2 STABILIZED FLOWRATES COMPARISONS ............................................... 92 5.3 RECOVERY TIME COMPARISONS ............................................................... 96 5.4 PAYOUT TIME COMPARISONS ................................................................... 100 5.5 NET PRESENT VALUE COMPARISONS ..................................................... 104 5.6 RETURN ON INVESTMENT COMPARISONS ............................................ 108 VI. SUMMARY OF RESULTS ..................................................................................... 112 VII. CONCLUSIONS AND RECOMMENDATIONS .................................................. 125 7.1 CONCLUSIONS ................................................................................................. 125 7.2 RECOMMENDATIONS .................................................................................... 126 REFERENCES ............................................................................................................... 127 APPENDIX v Texas Tech University, Bertrand O. Affanaambomo, August 2008 A. WELL PRODUCTION FORECAST INPUT DATA ............................................... 130 B. ADDITIONAL WELL PRODUCTION FORECAST RESULTS ............................ 136 C. COST ASSUMPTIONS ............................................................................................. 158 D. ADITIONAL ECONOMIC ANALYSIS RESULTS ................................................ 159 E. VITA........................................................................................................................... 161 vi Texas Tech University, Bertrand O. Affanaambomo, August 2008 ABSTRACT Conventional Well Completion involves usually a single, internal diameter (ID) tubing for producing oil from the subsurface reservoir. As the oil flows vertically upward, the flowing pressure decreases as a function of depth. This reduction in flowing pressure causes more and more dissolved gases to come out. Consequently, the flow stream, especially free gas, expands in volume per unit mass flow rate. The motivation of the present study is to investigate the effect of gradually increasing the tubing inside diameter (ID) as the fluid moves up the string. We call this Tapered ID Tubing Well Completion (TTWC), which is expected to give higher flow rates of oil. Apparently the TTWC involves a slight increase in capital expenditure (CAPEX) for the additional cost accrued from using a section of larger ID tubing. Therefore, we performed numerous studies using nodal analysis for various tubing size combinations, and also economic analysis over the entire producing life of the well. The study reveals that the higher flow rates possible through TTWC not only offsets the additional CAPEX, but also gives significant economic benefits compared to the conventional single tubing completion. vii Texas Tech University, Bertrand O. Affanaambomo, August 2008 LIST OF TABLES 1. 1 Comparisons of Various Well Completion Types ....................................................... 5 4. 1 Results Obtained for 1.995 in. tubing ........................................................................ 52 4. 2 Observations and Results for 2.441 in. tubing ........................................................... 53 4.3 Results Obtained for 2.992 in. tubing ......................................................................... 54 4.4 Results Obtained for 3.340 in. tubing ......................................................................... 55 4. 5 Results Obtained for 2.441&1.995 in. tubing ............................................................ 56 4. 6 Results Obtained for 3.340&2.441 in. tubing ............................................................ 57 4. 7 Results Obtained for 3.340, 2.992, & 2.441 in. tubing .............................................. 58 4. 8 Results Obtained for quad tubing .............................................................................. 59 4. 9 ETD for dual tubing ................................................................................................... 61 4. 10 ETD for trio tubing .................................................................................................. 63 4. 11 ETD for quad tubing ................................................................................................ 64 4.12 Economic Analysis for 1.995" Tubing ..................................................................... 80 4.13 Economic Analysis for 2.441" Tubing ..................................................................... 81 4.14 Economic Analysis for dual Tubing (2.441" & 1.995") ........................................... 82 4.15 Economic Analysis for dual Tubing (3.340" & 2.441") ........................................... 83 4.16 Economic Analysis for Trio Tubing ......................................................................... 84 viii Texas Tech University, Bertrand O. Affanaambomo, August 2008 4.17 Economic Analysis for Quad Tubing ....................................................................... 85 4. 18 Summary of Economic Analysis ............................................................................. 86 A1: Input data for well production forecast .................................................................... 130 B1: Oil Production Forecast for N = 1 ............................................................................ 136 B2: Gas Production Forecast for N = 1........................................................................... 137 B3: Production Schedule Forecast for 1.995” Tubing .................................................... 138 B4: Production Forecast for 1.995" Tubing .................................................................... 139 B5: Production Schedule Forecast for 2.441” Tubing .................................................... 140 B6: Production Forecast for 2.441" Tubing .................................................................... 141 B7: Production Schedule Forecast for 2.992” Tubing .................................................... 142 B8: Production Forecast for 2.992" Tubing .................................................................... 143 B9: Production Schedule Forecast for 3.340” Tubing .................................................... 145 B10: Production Forecast for 3.340" Tubing .................................................................. 146 B11: Production Schedule Forecast for Dual Tubing (2.441" & 1.995") ....................... 148 B12: Production Forecast for Dual Tubing (2.441" & 1.995")....................................... 149 B13: Production Schedule Forecast for Dual Tubing (3.340" & 2.441") ....................... 150 B14: Production Forecast for Dual Tubing (3.340" & 2.441")....................................... 151 B15: Production Schedule Forecast for Trio Tubing ...................................................... 152 ix Texas Tech University, Bertrand O. Affanaambomo, August 2008 B16: Production Forecast for Trio Tubing...................................................................... 153 B17: Production Schedule Forecast for Quad Tubing .................................................... 154 B18: Production Forecast for Quad Tubing .................................................................... 155 C1: costs Assumptions .................................................................................................... 158 D1: Economic Analysis for 2.992" Tubing .................................................................... 159 D2: Economic Analysis for 3.340" Tubing .................................................................... 160 x Texas Tech University, Bertrand O. Affanaambomo, August 2008 LIST OF FIGURES 1. 1 Completed well/ Open-hole completion ...................................................................... 6 1. 2 Two Types of Drainhole completions.......................................................................... 7 1. 3 Conventional Tubing ................................................................................................. 11 1. 4 Duplex Tubing ........................................................................................................... 12 1. 5 Triplex Tubing ........................................................................................................... 13 1. 6 Quad Tubing .............................................................................................................. 14 2. 1 Pressure Losses in Producing Well System ............................................................... 18 2. 2 Most Common Nodal Points Position ....................................................................... 20 2.3 Inflow Performance Relationship Curve .................................................................... 23 2.4 Straight-line IPR ......................................................................................................... 24 2. 5 Pressure Function Regions ......................................................................................... 28 2.6 flow inside Tubing ...................................................................................................... 32 4. 1 Nodal Analysis for 1.995 in. tubing ........................................................................... 52 4. 2 Nodal Analysis for 2.441 in. tubing ........................................................................... 53 4.3 Nodal Analysis for 2.992 in. tubing ............................................................................ 54 4.4 Nodal Analysis for 3.340 in. tubing ............................................................................ 55 4. 5 Nodal Analysis for dual tubing (2.441&1.995 in. tubing) ......................................... 56 xi Texas Tech University, Bertrand O. Affanaambomo, August 2008 4. 6 Nodal Analysis for dual tubing (3.340&2.441 in. tubing) ......................................... 57 4. 7 Nodal Analysis for trio tubing (3.340, 2.992, & 2.441 in. tubing) ............................ 58 4. 8 Results Obtained for quad tubing .............................................................................. 59 4.9 Single Tubing Plot ...................................................................................................... 60 4.10 Production Forecast for 1.995” Tubing .................................................................... 66 4.11 Nodal Analysis Plot for 1.995” Tubing .................................................................... 67 4.12 Production Forecast for 2.441” Tubing .................................................................... 68 4.13 Nodal Analysis Plot for 2.441" Tubing .................................................................... 69 4.14 Production Forecast for Dual Tubing (2.441" & 1.995") ......................................... 70 4.15 Nodal Analysis Plot for Dual Tubing (2.441" & 1.995") ......................................... 71 4.16 Production Forecast for Dual Tubing (3.340" & 2.441") ......................................... 72 4.17 Nodal Analysis Plot for Dual Tubing (3.340" & 2.441") ......................................... 73 4.18 Production Forecast for Trio Tubing ........................................................................ 74 4.19 Nodal Analysis Plot for Trio Tubing ........................................................................ 75 4.20 Production Forecast for Quad Tubing....................................................................... 76 4.21 Analysis Plot for Quad Tubing ................................................................................. 77 5.1 Dual Tubing (2.441" & 1.995") vs. Single Tubing ..................................................... 88 5. 2 Dual Tubing (3.340” & 2.441”) vs. Single Tubing.................................................... 89 xii Texas Tech University, Bertrand O. Affanaambomo, August 2008 5. 3 Trio Tubing vs. Single Tubing ................................................................................... 90 5. 4 Quad Tubing vs. Single Tubing ................................................................................. 91 5. 5 Dual Tubing (2.441" & 1.995") vs. Single Tubing .................................................... 92 5. 6 Dual Tubing (3.340" & 2.441") vs. Single Tubing .................................................... 93 5. 7 Trio Tubing vs. Single Tubing ................................................................................... 94 5. 8 Quad Tubing vs. Single Tubing ................................................................................. 95 5.9 Tubing (2.441" & 1.995") vs. Single Tubing (1.995") ............................................... 96 5. 10 Dual Tubing (3.340" & 2.441") vs. Single Tubing (2.441”) ................................... 97 5. 11 Trio Tubing vs. Single Tubing ................................................................................. 98 5. 12 Quad Tubing vs. Single Tubing ............................................................................... 99 5.13 Dual Tubing (2.441" & 1.995") vs. Single Tubing ................................................. 100 5. 14 Dual Tubing (3.340” & 2.441”) vs. Single Tubing................................................ 101 5. 15 Trio Tubing vs. Single Tubing ............................................................................... 102 5. 16 Quad Tubing vs. Single Tubing ............................................................................. 103 5.17 Dual Tubing (2.441" & 1.995") vs. Single Tubing ................................................. 104 5. 18 Dual Tubing (3.340" & 2.441") vs. Single Tubing ................................................ 105 5. 19 Trio Tubing vs. Single Tubing ............................................................................... 106 5. 20 Quad Tubing vs. Single Tubing ............................................................................. 107 xiii Texas Tech University, Bertrand O. Affanaambomo, August 2008 5.21 Dual Tubing (2.441" & 1.995") vs. Single Tubing ................................................. 108 5. 22 Dual Tubing (3.340" & 2.441") vs. Single Tubing ................................................ 109 5. 23 Trio Tubing vs. Single Tubing ............................................................................... 110 5.24 Quad Tubing vs. Single Tubing .............................................................................. 111 6. 1 Production Forecast for dual Tubing (2.441" & 1.995") & Single Tubing (1.995") 112 6. 2 Production Forecast for dual Tubing (3.340" & 2.441") & Single Tubing (2.441") 113 6. 3 Production Forecast for Trio Tubing & Single Tubing (2.441") ............................. 114 6. 4 Production Forecast for Quad Tubing & Single Tubing (2.441") ........................... 115 6. 5 Cost Results for Different Scenarios........................................................................ 116 6. 6 Recovery Time Results for Different Scenarios ...................................................... 117 6. 7 Cashflow: Dual Tubing (2.441" & 1.995") & Single Tubing (1.995").................... 118 6. 8 Cashflow: Dual Tubing (3.340" & 2.441") & Single Tubing (2.441").................... 119 6. 9 Cashflow: Trio Tubing & Single Tubing (2.441") .................................................. 120 6. 10 Cashflow: Quad Tubing & Single Tubing (2.441") ............................................... 121 6. 11 Payout Time Results for Different Scenarios ........................................................ 122 6. 12 Net Present Value Results for Different Scenarios ................................................ 123 6. 13 Return on Investment Results for Different Scenarios .......................................... 124 A1 Thermodynamic Properties for Fluid ........................................................................ 131 xiv Texas Tech University, Bertrand O. Affanaambomo, August 2008 A2 Thermodynamic Properties for Fluid ........................................................................ 132 A3 Relative Permeabilities for Fluid .............................................................................. 133 B1: Production Forecast for 2.992” Tubing.................................................................... 144 B2: Production Forecast for 3.340” Tubing.................................................................... 147 B3: Nodal Analysis Plot for 2.992" Tubing .................................................................... 156 B4: Nodal Analysis Plot for 3.340" Tubing .................................................................... 157 xv Texas Tech University, Bertrand O. Affanaambomo, August 2008 LIST OF ABBREVIATIONS Symbol Definition A Cross-sectional Area Bo Oil formation volume factor Bg Gas formation volume factor Ct Total reservoir compressibility D Tubing inner diameter fF Fanning friction factor g Gravitational acceleration gc Unit conversion factor h Reservoir thickness J Productivity index K Permeability kr Relative permeability L Tubing length Np Cumulative produced oil xvi Texas Tech University, Bertrand O. Affanaambomo, August 2008 ΔNp Cumulative produced change P Pressure Pe Pressure drainage Pnode Pressure of the chosen nodal point PR Reservoir pressure PR Average reservoir pressure Psep Separator pressure Pwf Well flowing pressure ΔP Pressure drop PWFS Pressure through perforations q Production rate rd Reservoir drainage radius re Drainage radius Rs Solution gas-oil ratio rw Well bore radius xvii Texas Tech University, Bertrand O. Affanaambomo, August 2008 R Average gas-oil ratio S Skin factor So Oil saturation t Time T Temperature Δt Production time change u Fluid velocity Δz Elevation increase Greek Letter β Formation volume factor ρ Fluid density μ Viscosity Φ Porosity γ Specific gravity Subscript i initial xviii Texas Tech University, Bertrand O. Affanaambomo, August 2008 o Oil g Gas sc Standard conditions w Water wf Bottom hole xix Texas Tech University, Bertrand O. Affanaambomo, August 2008 Conversion of Units Factors Quantity U.S. Field unit To SI unit To U.S. Field unit SI unit Length (L) feet (ft) 0.3084 3.2808 meter (m) sq. ft (ft2) 9.29 × 102 10.764 meter2 (m2) 4.0469 × 10^3 2.471 × 104 meter2 (m2) sq. mile 2.59 0.386 gallon (gal) 0.003785 264.172 meter3(m3) ounce (oz) 28.3495 0.03527 gram (g) pound (lb) 0.4536 2.205 kilogram (kg) lbm 0.0311 32.17 Slug lb/in2 (psi) 6.8948 0.145 kPa (1000 Pa) psi 0.0680 14.696 Atm psi/ft 22.62 inch Hg 3.3864 × 10 Area (A) Volume (V) Mass (M) Pressure (P) acre (km)2 0.0442 3 kPa/m 0.2953 × 10 3 Pa o F 0.5556(F+32) 1.8C+32 Rankine (8R) 0.5556 1.8 Kelvin (K) cp 0.001 1,000 Pa-s lb/ft-sec 1.4882 0.672 kg/(m-sec) or (Pa-s) lbf-s/ft2 479 0.0021 dyne-s/cm2 (poise) Density (P) lbm/ft3 16.02 0.0624 kg/m3 Permeability (k) md 0.9862 1.0133 mD ( =10-15m2) md ( = 10-3darcy) 9.8692 × 10-16 1.0133 × 1015 m2 Temperature (t) Viscosity (m) xx C Texas Tech University, Bertrand O. Affanaambomo, August 2008 CHAPTER I INTRODUCTION Well completion is a set of operations meant to ease production from a well. Based on the definition, this means that well completion is not only one of the most important aspects of a well, but also it constitutes the connection between the borehole and the pay zone, the pay zone treatment (if any), equipment, and etc. of the same well. Completion therefore, can be defined as the interval that goes from well locating to well abandonment. Completion furthermore makes possible well operations using a logical and inexpensive way. As a result, it should not be “off the rack,” but “tailor made” 20 . Figure 1.1 shows an appropriate illustration of a completed well. To decide on the type of completion, some specific basis of conduct and expectation must be meant20: o Completion and maintenance vs. profits; evidently the larger the field with excellence oil production at fast flowrate, the greater the expenses. o Money-saving vs. possible risks; a risk taken should always consider predictable spending and chances of erroneous hazards. o Supposed change in production of the field vs. supposed change in production of the specified well; the selected type of completion must be met from the beginning of production or must allow a trouble-free adjustment for a future workover. 1 Texas Tech University, Bertrand O. Affanaambomo, August 2008 1.1 TYPES OF WELL COMPLETIONS There are three categories of well completions18: 1.1.1 Casing completions The casing completion is the most used (90% of the time) of the three types. There are five types of casing completions. 1.1.1.1 Conventional perforated casing completions It is a completion technique in which a casing string is run from the surface to the producing zone, followed by its cementing in place. This technique involves the perforation of the casing string. Oil is produced through the casing string. 1.1.1.2 Permanent well completions In this completion, the tubing and wellhead are placed permanently. All other activities (completion or corrective operations) are executed with a small diameter tool through the tubing. 1.1.1.3 Multiple-zone completions It is a completion used when there is more than one producing zone. The technique permits a synchronized production of two or more producing zones. This technique is complex and pricey due to the downhole equipment and tools used to complete the job. 2 Texas Tech University, Bertrand O. Affanaambomo, August 2008 1.1.1.4 Sand-exclusion completions It is a complicated completion used when a well is drilled in unconsolidated sand. Sand-exclusion completion is usually used during completion time or sometimes during the life of a well. The risk is that sand production can wear down the equipment, wellbore and flowlines, thus it can ruin your investment. 1.1.1.5 Water- and gas-exclusion completions Water-and gas-exclusion completions are used when free gas conservation and lesser water productions are needed. Thus to achieve it, appropriate zones inside the producing zone are chosen. 1.1.2 Open-Hole completions Open-hole completions are wells completed with the oil tubing string placed above the productive zone, or in which the productive zone is left open without protection. This technique is merely employed in steady rock formations. It is used since it allows the zone of interest to be tested while drilling, there is no formation damaged from drilling mud or cement, the production is greater than other completions, and it is cheaper. Figure 1.1 shows an illustration of open-hole completion. 3 Texas Tech University, Bertrand O. Affanaambomo, August 2008 1.1.3 Drainhole completions Drainhole completions are methods used to complete horizontal wells or slant wells. The main advantage of the technique is to elongate the production zone in order to boost the productivity. Figure 1.2 shows two types of drainhole completions. 4 Texas Tech University, Bertrand O. Affanaambomo, August 2008 Table 1. 1 Comparisons of Various Well Completion Types18 Well Completion Types Advantages • Casing completions Types • Conventional perforated casing completions • Permanent well completions • Multiple-zone completions • Sand-exclusion completions • Water- and gasexclusion completions Open-Hole Completions • • Water-bearing rocks from above or below the productive formation are sealed off. Better economy • • • • • Speed up the rate of flow from the productive interval. More productive than a conventional perforated-casing completion. Less expensive Less cement contamination • Increase in productivity • Drainhole completions Disadvantages Required casing swabbing. Tools are tiny and ineffective. More complex and pricey. • Less degree of control over the desired productive interval. • Cost more than other completion types. 5 Texas Tech University, Bertrand O. Affanaambomo, August 2008 Figure 1.1: Completed well/Open-hole completion24 6 Texas Tech University, Bertrand O. Affanaambomo, August 2008 Figure 1.2: Two Types of Drainhole completions18 7 Texas Tech University, Bertrand O. Affanaambomo, August 2008 1.2 MOTIVATION FOR THE PRESENT STUDY In general, a completion design must be capable to resolve the following problems successfully20: o preserve borehole wall stability, if required o guarantee selective fluid production from specific formation, if required o reduce confine in the flow path o guarantee well safety o permit well flow control o permit well operations with minimum workover o facilitate workover, if required Well completion is therefore essential to the performance of a well during its entire life, but it has, for a long time, been expensive to the oil industry. Moreover, with its advanced options of today’s technology, it has made an impact in capital expenditure (CAPEX) increase, thus should allow a faster and better investment return. Conventional well completion employs in general a single inside-diameter (ID) tubing string (fig. 1.3). Sometimes a smaller or larger ID tubing string section(s) is used due to workover and borehole constraint necessities. We note that as the oil flows vertically upward, the flowing pressure decreases as a function of depth. This reduction in flowing pressure causes more and more dissolved 8 Texas Tech University, Bertrand O. Affanaambomo, August 2008 gases to come out. Consequently, the flow stream, especially free gas, expands in volume per unit mass flowrate. If the capacity of the flow string does not increase as the fluid moves up, more and more flow restriction is experienced, causing higher flowing pressure gradient. This will cause an increase in flowing bottomhole pressure (FBHP), which will decrease the reservoir pressure abandonment, and hence the oil production rate. Therefore, the motivation of the present study is to investigate the effect of gradually increasing the tubing ID as the fluid moves up the string. This is conceptualized as Tapered inside diameter Tubing string Well Completion (TTWC). To make TTWC a practical engineering design, from both technical and economical aspects, we envisage two, three, and four ID’s in the production string. Comparisons between single and tapered completion string will be made using the following criteria: 1. Effect on production rate, and cumulative production; 2. Effect on capital expenditure (CAPEX); 3. Economic analysis over full life cycle of a well. The TTWC design, used for this study, includes a combination, tapered tubing strings with the smallest size tubing at the bottom and the largest size at the top up. The 9 Texas Tech University, Bertrand O. Affanaambomo, August 2008 study will be limited to the duplex, triplex and quad strings. An illustration of a duplex tubing, triplex tubing, and quad tubing is shown in Figures 1.4, 1.5, and 1.6, respectively. 10 Texas Tech University, Bertrand O. Affanaambomo, August 2008 Figure 1.3 Conventional Completion 11 Texas Tech University, Bertrand O. Affanaambomo, August 2008 Figure 1. 4 Duplex Tubing 12 Texas Tech University, Bertrand O. Affanaambomo, August 2008 Figure 1. 5 Triplex Tubing 13 Texas Tech University, Bertrand O. Affanaambomo, August 2008 Figure 1. 6 Quad Tubing 14 Texas Tech University, Bertrand O. Affanaambomo, August 2008 1.3 STATEMENT OF THE PROBLEM This study is important for the following reasons: o Well inflow-outflow analysis over the full life cycle of an oil well shows that the proposed completion is suitable for a new as well as an old well. o Production Optimization o Accelerated Recovery o Better economy performance The study does not focus on factors affecting the proposed TTWC such as: the mechanical challenge and design of the TTWC. To calculate the well production forecast, we used real field data and the units used are field units. In this study, the terms dual tubing, trio tubing and quad tubing will be used for duplex tubing, triplex tubing and quadruple tubing, respectively. 1.4 APPROACH TO THE PROBLEM To examine the effectiveness of the proposed TTWC well completion, the following objectives are set for this study: o Conduct a focused review of literature on IPR and TPR construction methods, and well performance forecast method. o Collect pertinent reservoir, well, fluid, and production data o Determine stabilized flowrates for the single, dual, triple and quad strings, using nodal analysis software. 15 Texas Tech University, Bertrand O. Affanaambomo, August 2008 o Run economic analysis (using NPV) for variation strings. o Compare results of a single string vs. dual, triple, and quad strings. 16 Texas Tech University, Bertrand O. Affanaambomo, August 2008 CHAPTER II LITERATURE REVIEW 2.1 NODAL ANALYSIS FOR NATURAL FLOWS Natural flow is one of the mechanisms that some producing wells exploit to transport produced fluids from the bottom to the surface. Gas wells usually flow naturally. Oil wells, on the other hand, sometimes will flow naturally because of constraint energy gained in their premature phases of their productive life. Typical produced fluids go through many constraints (friction losses) during their transportation from the reservoir to the surface. They must go through reservoir rock matrix, perforations and probable gravel pack, probably a bottomhole standing valve, the tubing, probably a subsurface safety valve, the surface flowline, and flowline choke to the separator. Figure 2.1 shows potential pressure losses in producing well system. 17 Texas Tech University, Bertrand O. Affanaambomo, August 2008 Figure 2. 1 Pressure Losses in Producing Well System1 18 Texas Tech University, Bertrand O. Affanaambomo, August 2008 Where 1. ∆P1 = PR – Pwfs = pressure drop in porous medium 2. ∆P2 = Pwfs – Pwf = pressure drop across completion 3. ∆P3 = PUR – PDR = pressure drop across restriction 4. ∆P4 = PUSV – PDSV = pressure drop across safety valve 5. ∆P5 = Pwh – PDSC = pressure drop across surface choke 6. ∆P6 = PDSC – Psep = pressure drop in flowline 7. ∆P7 = Pwf – Pwh = total pressure drop in tubing 8. ∆P8 = Pwf – Psep = total pressure drop in flowline First introduced by Gilbert3 in 1954 then debated by Nind4 in 1964 and Brown16 in 1978, nodal analysis has been one of the most used instruments for well analysis. It is based on choosing a point in a producing well system called “nodal point” or “node” which separates the producing well system into two sections (inflow/outflow). Inflow section includes upstream components (from the nodal point to the separator). Outflow section includes downstream components (from the nodal point to the reservoir). Figure 2.2 shows the most common nodal points employed: 19 Texas Tech University, Bertrand O. Affanaambomo, August 2008 Figure 2. 2 Most Common Nodal Points Position1 Where 1. Separator 7. PWFS = pressure through perforations 2. Surface Choke 8. PR = reservoir pressure 3. Wellhead 1A. Gas Sales 4. Safety Valve 1B. Stock Tank 5. Restriction 6. PWF = flowing bottomhole Pressure 20 Texas Tech University, Bertrand O. Affanaambomo, August 2008 The average reservoir pressure and the separator well are two pressures that stay unchanged, since they are independent of the flowrate, at a specific time of the well life. In order to calculate the flowrate in the system, after the nodal point has been chosen, the subsequent conditions have to be met: o The node inflow must be equivalent to the node outflow. o There must be just one pressure at a particular node. Inflow to the nodal point: P R– ΔP (upstream components) = pnode (2.1) Outflow from the nodal point: Psep + ΔP (downstream components) = pnode (2.2) Where p R = average reservoir pressure, psia Psep = separator pressure, psia ΔP = pressure drop of any component in the system, psia Pnode = pressure of the chosen nodal point, psia 21 Texas Tech University, Bertrand O. Affanaambomo, August 2008 2.2 INFLOW PERFORMANCE RELATIONSHIP (IPR) An inflow performance relationship (IPR) is a graphical method used in production engineering to estimate the relationship between the flowrate and the bottomhole flowing pressure. IPR is a most common way in production engineering to estimate reservoir deliverability. It is generally used to estimate various operating conditions such as determining the optimum production scheme and designing production equipment of a particular well. It is a Cartesian plot (IPR plot) of various bottomhole flowing pressure test data versus the flowrate test data of a particular well. The IPR graph (inflow performance relationship) curve or an IPR curve is shown in Figure 2.3. The magnitude of the slope of the IPR is called the “productivity index” (PI or J), J = q (Pe − Pwf ) (2.3) Where J = productivity index, STB/D/psi q = flowrate, STB/D pe = pressure at the external boundary of the drainage area, psia pwf = bottomhole pressure, psia 22 Texas Tech University, Bertrand O. Affanaambomo, August 2008 Figure 2.3 Inflow Performance Relationship Curve5 Reservoir inflow models used to construct the well IPR curves have either a theoretical basis or an empirical basis. These models are generally verified during test points in the field application. The most common and broadly used IPR equation is a Productivity Index or straight-line IPR. The assumption used is that the flowrate is proportional to the pressure drawdown in the reservoir. Figure 2.4 shows a plot of the straight-line IPR. 23 Texas Tech University, Bertrand O. Affanaambomo, August 2008 Figure 2.4 Straight-line IPR 6 IPR is used to describe reservoir deliverability. However, it is not enough for a production engineer to comprehend wellbore flow performance to recommend oil well equipment and optimize well production situation. 2.2.1 Vogel’s Method In 1968 Vogel, with the help of a computer model, constructed IPRs for a number of suppositional saturated oil reservoirs which were under a wide range of conditions. This method not only helps to regularize IPR but also generates IPR without any physical units. The following equation is used to generate IPRs curves for different reservoir pressure conditions: 24 Texas Tech University, Bertrand O. Affanaambomo, August 2008 P Qo = 1 − 0.2 wf (Qo ) max Pr P − 0.8 wf Pr 2 (2.4) Where Qo= oil rate at Pwf, bbl/day (Qo )max = maximum oil flow rate when wellbore pressure is zero, bbl/day Pwf = bottomhole pressure, psig Pr = reservoir pressure, psig Other methods used to generate IPR are Wiggins’ method, Standing’s method, Fetkovich’s method, and Klins-Clark method. 2.2.2 Wiggins’ Method In 1993 Wiggin derived equations to calculate inflow performance using four sets of relative permeability and fluid property input data for a computer model. The assumption used for this method is that the initial reservoir pressure is at its bubble pressure. The followings are the two equations derived: P Qo = 1 − 0.52 wf (Qo ) max Pr P − 0.48 wf Pr 2 (2.5) 25 Texas Tech University, Bertrand O. Affanaambomo, August 2008 P Qo = 1 − 0.72 wf (Qo ) max Pr P − 0.28 wf Pr 2 (2.6) Where Qo= oil rate at Pwf, bbl/day (Qo )max = maximum oil flow rate when wellbore pressure is zero, bbl/day Pwf = bottomhole pressure, psig Pr = reservoir pressure, psig 2.2.3 Standing’s Method In 1970 Standing rearranged Vogel’s equation to calculate future inflow performance relationship of a well as a function of reservoir pressure. The rearranged equation is: P Qo = 1 − wf (Qo ) max Pr P 1 − 0.8 wf Pr (2.7) Where Qo= oil rate at Pwf, bbl/day (Qo )max = maximum oil flow rate when wellbore pressure is zero, bbl/day Pwf = bottomhole pressure, psig 26 Texas Tech University, Bertrand O. Affanaambomo, August 2008 Pr = reservoir pressure, psig 2.2.4 Fetkovich’s Method In 1942, Muskat and Evinger derived a theoretical productivity index equation from the pseudosteady-state flow equation for non-linear flow wells. P Qo = r 0.00708kh f ( p )dp re P∫wf ln − 0.75 + S rw (2.8) Where f ( p) = k ro µo β o is the pressure function (2.9) kro = oil relative permeability k = absolute permeability, md βo = oil formation volume factor µo = oil viscosity, cp In 1973 Fetkovich proposed that the pressure function can exist in two regions as shown in figure 3.1: 27 Texas Tech University, Bertrand O. Affanaambomo, August 2008 Figure 2. 5 Pressure Function Regions 23 1. For p>pb, the pressure function exists at the right in figure 2.5 above in the undersaturated region, thus: 1 f ( p ) = µ β o o p (2.10) 2. For p<pb, the pressure function is at the left in figure 2.5 above in the saturated region, thus: 1 P f ( p ) = µo β o Pb Pb (2.11) 28 Texas Tech University, Bertrand O. Affanaambomo, August 2008 µo and βo are estimated at the bubble-point pressure. Three cases are to be taken into account in a straight-line function pressure application: • For and Pwf > Pb, the production is from an undersaturated reservoir, therefore equation 2.10 will be substituted into equation 2.8, thus: P • Qo = r 0.00708kh re P∫wf ln 0 . 75 S − + rw 1 dp f µ β o o (2.12) 1 = constant therefore equation 2.12 becomes: µo β o Qo = ( 0.00708kh P r − Pwf re µ o β o ln − 0.75 + S rw ) (2.13) • For and Pwf < Pb, the pressure function is a straight line, therefore equation 2.11 will be substituted into equation 2.8, thus: P Qo = r 0.00708kh re P∫wf ln 0 . 75 S − + rw 1 P dp f µo β o Pb Pb (2.14) 1 P is constant therefore equation 2.14 becomes: µ β o o Pb Pb Qo = 1 −2 0.00708kh Pr − Pwf2 2P (µo β o )Pb ln re − 0.75 + S b rw ( ) 29 (2.15) Texas Tech University, Bertrand O. Affanaambomo, August 2008 • For Pwf < Pb and > Pb, at this condition, equation 2.8 becomes: P Pr 0.00708kh b ∫ f ( p )dp + ∫ f ( p )dp Qo = re Pwf Pb ln − 0.75 + S rw (2.16) Combining equation 2.10 and 2.13 with 3.1, we have: P Pr 0.00708kh b 1 P 1 dp + ∫ ∫ Qo = dp µβ re Pwf µo β o Pb Pb Pb o o ln − 0.75 + S r w (2.17) µo and βo are estimated at the bubble-point pressure Pb, therefore the integration of equation 2.17 gives: Qo = 1 −2 0.00708kh Pr − Pwf2 + P r − Pwf 2P (µo β o )Pb ln re − 0.75 + S b r w ) ( ( ) (2.18) 2.2.5 The Klins-Clark Method In 1993, Klins and Clark introduced an equation comparable to Vogel’s equation with an exponent d: P Qo = 1 − 0.295 wf (Qo ) max Pr P − 0.705 wf Pr d (2.19) Where 30 Texas Tech University, Bertrand O. Affanaambomo, August 2008 P r d = 0.28 + 0.72 (1.24 + 0.001Pb ) Pb (2.20) We selected Vogel’s method to construct IPR because it was better than the other ones for this particular well. 2.3 TUBING PERFORMANCE RELATIONSHIP (TPR) Tubing performance relationship (TPR) is the relationship between bottomhole pressure and the flowrate. TPR is used to observe the connection between the total tubing pressure drop and a surface flowing pressure value as a function of flowrate, GOR (GLR), tubing ID, density, surface pressure, and average temperature. A well deliverability is mostly dependent of the pressure drop required to raise a fluid through the production tubing at a certain flowrate. The tubing pressure drop is the sum of the surface pressure, the hydrostatic pressure of the fluid, and the frictional pressure loss due to the flow. A fluid inside the tubing string of length L and height Δz goes from position 1 to position 2 (see figure 2.5). Using the first law of thermodynamics, the pressure drop is: 31 Texas Tech University, Bertrand O. Affanaambomo, August 2008 Figure 2.6 flow inside Tubing 22 ∆P = p1 − p2 = 2 f ρu 2 L ρ g ∆u 2 + F ρ∆z + gc D 2 gc gc (2.21) 32 Texas Tech University, Bertrand O. Affanaambomo, August 2008 Where ΔP = pressure drop, lbf/ft2 P1 = pressure at position 1, lbf/ft2 P2 = pressure at position 2, lbf/ft2 g = gravitational acceleration, 32.17 ft/s2 gc = unit conversion factor, 32.17 lbm-ft/ibf-s2 ρ = fluid density lbm/ft3 Δz = elevation increase, ft u = fluid velocity, ft/s fF = Fanning friction factor L = tubing length, ft D = tubing inner diameter, ft As stated in section 2.2, IPR is not enough for a production engineer to comprehend wellbore flow performance and to recommend oil well equipment and optimize well production situation. TPR and IPR intersection is used to find the stabilized flowrate and the corresponding bottomhole pressure which consequently allows a full understanding of the wellbore flow performance to recommend oil well equipment and optimize well production situation. 33 Texas Tech University, Bertrand O. Affanaambomo, August 2008 2.4 ERROR ESTIMATION IN CALCULATION Hagedorn & Brown correlation used to construct TPR in this study, was made using data from a 1500-ft vertical well, tubing sizes ID ranging from 1-2 in, and 5 different fluid types (water and four types of oil and viscosity ranging between 10 and 110 cp at 80oF), were used to develop the correlation. This correlation is independent of flow patterns. • Tubing Size: The correlation has an accurate prediction on the pressure losses for tubing sizes ranging from 1-2 in. For tubing sizes over the above range will result on an over prediction. • Oil Gravity: Heavier oils (13-25 oAPI) result to an over calculation the pressure losses. On the other hand, lighter oils (40-56 oAPI) result to an under calculation of the pressure losses. • Gas-Liquid Ratio (GLR): GLR greater than 5000 result to an over calculation of the pressure drop. • Water-Cut: The correlation has an accurate calculation for a large range of water- cut25. 34 Texas Tech University, Bertrand O. Affanaambomo, August 2008 2.5 WELL PRODUCTION FORECAST Well production forecasting is a method used in production engineering, based on the basis of principle of material balance, flow regimes, and drive mechanisms, to find future production rate and cumulative production of oil and gas using nodal analysis. It is mostly used in field economics analyses by combining production forecast results with oil and gas prices. IPR and TPR are used to find future production rates. The flow periods for a volumetric oil reservoir are: 2.5.1 Transient Flow Period With the use of Nodal analysis in transient IPR and steady flow TPR, the production rate during transient flow period can be calculated by the following equation: q= kh( pi − pwf ) k 162.6 B0 µ o (log t + log − 3.23 + 0.87 S ) φµo ct rw2 Where k = effective horizontal permeability, percentage h = pay zone thickness, feet pi is the reservoir pressure in psia pwf = bottomhole pressure, psia Bo = oil formation volume factor, bbl/stb 35 (2.22) Texas Tech University, Bertrand O. Affanaambomo, August 2008 μo = oil viscosity, cp t = time, day Ф = reservoir porosity, percentage ct = total reservoir compressibility, psi-1 rw = wellbore radius, feet S = skin factor 2.5.2 Pseudo-Steady State Single Phase Flow Period During pseudo-steady state single phase flow period, the IPR varies with time due to the reservoir pressure decline and the TPR remains stable due to the stability of the fluid properties above the bubble-point pressure. The production rate during pseudosteady one phase flow period is calculated using the following equation: q= kh( p − p wf ) 1 4A 141.2 Bo µ o ( ln + S) 2 γC A rw2 (2.23) Where k = effective horizontal permeability, percentage h = pay zone thickness, feet pwf = bottomhole pressure, psia Bo = oil formation volume factor, bbl/stb 36 Texas Tech University, Bertrand O. Affanaambomo, August 2008 μo = oil viscosity, cp P R = average reservoir pressure, psia A = drainage area, feet scare γ = Euler’s constant = 1.78 CA = drainage area shape factor, 31.6 for a circular boundary rw = wellbore radius, feet S = skin factor S = skin factor 2.5.3 Pseudo-Steady Two-Phase Flow Period During pseudo-steady two-phase flow period, IPR and TPR both vary with time due to the unsteadiness of fluid properties such as relative permeability and gas-liquid ratio (GLR). The production rate during pseudo-steady two-phase flow period is calculated using the following equation: p J*p 1 − 0.2 wf q= 1.8 p p = pe − p − 0.8 wf p 2 (2.24) 141.2qBo µ o 4kh (2.25) Where P R= average reservoir pressure, psia 37 Texas Tech University, Bertrand O. Affanaambomo, August 2008 pwf = bottomhole pressure, psia J = productivity index, STB/D/psi Bo = oil formation volume factor, bbl/stb μo = oil viscosity, cp k = effective horizontal permeability, percentage h = pay zone thickness, feet Pe = reservoir pressure, psia 2.6 EFFECT OF TUBING SIZE Tubing size generally has an essential function in well production. Wells with larger tubing sizes have less pressure drops due to friction and lesser gas velocities than wells with smaller tubing sizes which have high pressure drops due to friction, but have higher gas velocities. Nodal analyses for oil and gas wells usually reveal that certain large size tubing (ID), well flowrate decreases. The indispensable notion of tubing design will be to install an adequate tubing diameter to allow less friction and have a high velocity. The concepts used to size tubing are nodal analysis and critical velocity. An extensive search in public literature domain revealed any tapered ID string concepts for optimizing production. However, there are reported cases of two sizes (ID) of tubing because of well construction problems; 38 Texas Tech University, Bertrand O. Affanaambomo, August 2008 Trenchard & Whisenant27 (1935) reported probably the earliest case of tapered tubing string completion. The purpose was putting wells back on production after shutting them in. Three methods were generally used: pumping, flowing with the aid of valves, and tapered tubing. The tapered tubing string method was found to be quite satisfactory. It usually consisted of a string of pipe, half of which is 3/4-inch, and the other half, i-inch. The use of the tapered tubing afforded a more continuous flow and probably a smaller amount of injected gas at the start. Frederick & DeWeese (1967) reported a tapered tubing string used in a well, "Kaplan Caper," in South Louisiana. In order to flow the well after initial completion, a tapered macaroni string was installed inside the production tubing (ID). The macaroni string consisted of (top to bottom): 1-1/2-in, 2.9-lb N-80 tubing to 7,000-ft, and 1-1/4-in, 2.4-lb/ft N-80 tubing from 7,000-ft to 9,000-ft. The production tubing itself was tapered (top to bottom) as follows: 3-1/2-in, 17.05-lb/ft N-80 0-ft -- 7,100-ft; 2-7/8-in, 8.7-lb/ft N-80 7,000-ft to 9,000-ft; 2-3/8-in, 7.7-lb/ft N-80 9,000-ft -- 15,500-ft 2-3/8-in, 7.7-lb/ft P-105 15,500-FT -- 21,230-ft Golan and Whitson6 (1986) reported using smaller size (ID) of tubing in the liner section of well. Schlumberger28 (2001) reported using a tapered tubing string of 5.5 to 7 in. in a condensate well with a high GOR. The well was producing 5500 BOPD with a gas/oil 39 Texas Tech University, Bertrand O. Affanaambomo, August 2008 ratio of 9600 scf/STB through a monobore completion consisting of a 7-in.liner and a tapered tubing string of 5.5 to 7 in. Velocities exceeded 8 m/s, and the flowing wellhead pressure was 1430 psi. Tibbles, R., Ezzat, A., Mahmoud, K.H., Ali, A.H.A., and Hosein, P. (2004). "Hydraulic fracturing the best producer: A myth?" presented at New Zealand Petroleum Conference, Auckland from 7-10 March. Slide #9-10. Tibbles et al. (2004) reported the use of a tapered tubing string as follows: 4-1/2-in 0-ft to 5,000-ft 3-1/2-in 5,000-ft to 5,892-ft The well produced at 2,147 stbo/d before hydraulic fracturing was considered. Prefracturing nodal analysis indicated a high AOFP. The tapered tubing string indicated a production rise to 3,145 stbo/d. After fracturing, the measured flow rate was 3,101 stbo/d. Other instances of tapered tubing are usually for increase outer diameter (OD) necessitated by mechanical performance. 2.7 ASSUMPTIONS AND CONSIDERATIONS The present study is conducted with the following assumptions and considerations. 1. Well is vertical. 2. Reservoir drive is depletion type, i.e. oil and gas are produced by expansion in volume caused by reservoir pressure depletion. 3. Initial average reservoir pressure is at or below bubble point pressure (Pb) of 4350 psia. 40 Texas Tech University, Bertrand O. Affanaambomo, August 2008 4. A single well is considered in a 640 acre spacing. 5. The well is produced till an assumed abandonment pressure (Pa) of 3350 psia. 6. Wellbore skin is considered via the IPR equation, but is put equal to zero in this study. 7. We consider only naturally flowing oil well. However, the methodology can be extended to wells on artificial lift methods. 8. The design calculations for various sizes of tubing considered in this study do not include mechanical performance (e.g. tensile collapse, burst, and torsion failure). It is implicitly assumed that the selected tubing sizes satisfy the various mechanical performance requirements. 9. Average reservoir pressure declines from 4350psia to 3350 psia in 100 psia steps. 10. Reservoir is solution gas drive at the bubble point with no initial gas cap and rapidly goes below the bubble point pressure after production starts. 41 Texas Tech University, Bertrand O. Affanaambomo, August 2008 CHAPTER III METHODOLOGY 3.1 ALGORITHM (Step-by-Step Procedure) The objective of this thesis, as stated in section 1.4, is to determine stabilized flowrates for the single, dual, triple and quad strings, run economic analysis (using NPV) for combination strings, and compare results of a single string vs. dual, triple, and quad strings. 3.1.1 Different Scenarios The innovation about TTWC is its design. It is a combination of tapered tubing strings with the smallest size tubing at the bottom and the largest size at the top. Most production tubings in the oil industry are made considering outside diameter (OD) for strength. TTWC in the other hand is mainly about inside diameter (ID). The different scenarios below will be used while conducting experiments. Scenario 1: Single tubing 1.995, 2.441, 2.992, and 3.340 in. tubing sizes were used. Scenario 2: Dual tubing 42 Texas Tech University, Bertrand O. Affanaambomo, August 2008 Two different sub-scenarios with different tubing inside diameter sizes, 1.995, 2.441, and 3.340 in., were conducted and their design will be as shown in figure 1.4: 1. d1 = 2.441 in. and d2 = 1.995 in. 2. d1= 3.340 in. and d2= 2.441 in. Scenario 3: Trio tubing One sub-scenario with different tubing sizes, 2.992, 2.441, and 3.340 in., was conducted and its design will be as shown in figure 1.5: 1. d1= 3.340 in., d2= 2.992 in., and d3 = 2.441 in. Scenario 4: Quad tubing One sub-scenario with different tubing sizes, 1.995, 2.441, 2.992, and 3.340 in., was conducted and its design will be as shown in figure 1.6: 1. d1= 3.340 in., d2= 2.441 in., d3= 2.992 in., and d4= 1.995 in. 3.1.2 Stabilized Flowrate As mentioned in section 2.3, TPR and IPR intersection is used to find the stabilized flowrate and the corresponding bottomhole pressure. Stabilized flowrate is achieved when there is a continuous flow between the reservoir and the tubing string. 43 Texas Tech University, Bertrand O. Affanaambomo, August 2008 The empirical method used in this study to generate IPR is the Vogel’s method7, and the empirical method used to generate TPR is Hagedorn & Brown correlation25. Both methods are incorporated in the following software used: 1. VirtuWellTM by Fekete30 and 2. Well performance forecast program (in MS ExcelTM) developed by Guo et al22. 3.1.3 Concept of Equivalent Tubing Diameter Based on stabilized flowrates obtained for different scenarios, a graph of different single tubing diameter sizes vs. their correspondent flowrates will be plotted. A streamline equation will then be derived from the plot. This equation obtained will serve as the equivalent tubing diameter equation in which we will substitute each TTWC stabilized flowrates to find their corresponding single tubing diameter. The objective of this study is to investigate what equivalent single tubing diameter corresponds to each one of TTWC tubing diameter, i.e. dual, trio, and quad tubing. Thus each TTWC will be compared with its equivalent single tubing diameter obtained. 3.1.4 Economic Analysis In order to carry out the economic analysis, well production forecast must first be calculated. Economic analysis, as stated in section 2.4, will then be conducted based on the results obtained from well production forecast and gas and oil prices. 44 Texas Tech University, Bertrand O. Affanaambomo, August 2008 3.1.4.1 Well Production Forecast Procedure Well production forecast calculation for a solution-gas drive reservoir requires the use of material balance models to create the cumulative production and time relationship. The most frequently used material balance model is found in Craft & Terry Hawkins (1991)12 which was from Tarner’s earlier work in 1944. The following steps are used in order to calculate the production forecast during the twophase period: 1. Assume average-reservoir pressure (between the bubble pressure Pb and the abandonment reservoir pressure pa). 2. Calculate fluid properties at each average reservoir pressure, and compute incremental cumulative production ΔNp and cumulative production Np inside each average reservoir pressure gap. Compute Фn and Фg using the two pressure values within the interval pressure, a. and then find their average in the interval. Φn = Bo − R s B g (3.1) (Bo − Boi ) + (Rsi − Rs )B g Where Фn = coefficient Bo = oil formation volume factor, bbl/stb 45 Texas Tech University, Bertrand O. Affanaambomo, August 2008 Bg = gas formation volume factor, bbl/stb Rs = solution gas-oil ratio, scf/stb Rsi = solution gas-oil ratio at initial reservoir pressure, scf/stb Boi = oil formation volume factor at initial reservoir pressure, bbl/stb Φg = Bg (3.2) (Bo − Boi ) + (Rsi − Rs )Bg Where Фg = coefficient Bo = oil formation volume factor, bbl/stb Bg = gas formation volume factor, bbl/stb Rs = solution gas-oil ratio, scf/stb Rsi = solution gas-oil ratio at initial reservoir pressure, scf/stb b. Estimate incremental oil and gas production per stb of oil in place by presuming an average gas-oil ratio in interval. ∆N = 1 p 1 − Φn N 1p − Φ g G1p (3.3) Φn + R Φ g (3.4) ∆G p = ∆N p R 46 Texas Tech University, Bertrand O. Affanaambomo, August 2008 Where Φ g = average coefficient Φ n = average coefficient ΔNp1 = change in cumulative produced oil at the beginning of the interval, stb Np1 = cumulative produced oil at the beginning of the interval, stb Gp1 = reservoir gas volume at the beginning of the interval, scf R = average gas-oil ratio in interval, scf/stb ΔGp1 = incremental oil and gas production per stb of oil, place Add ΔNp1 and ΔGp1 to Np1 and Gp1, in that order to estimate cumulative oil c. and gas production of each end of the interval. d. Determine oil saturation So = ( Bo (1 − S w ) 1 − N 1p Boi ) (3.5) Where So = oil saturation, fraction Bo = oil formation volume factor, bbl/stb Boi = oil formation volume factor at initial reservoir pressure, bbl/stb 47 Texas Tech University, Bertrand O. Affanaambomo, August 2008 Sw = water saturation, fraction Np1 is the cumulative produced oil at the beginning of the interval in stb e. Using So, find the relative permeabilities krg and kro from the relative permeability curves. f. Determine the average gas-oil ratio R = Rs + k rg µ o Bo k ro µ g Bg (3.6) Where R = average gas-oil ratio in interval, scf/stb Rs = solution gas-oil ratio, scf/stb krg = relative permeability to gas phase, fraction kro = relative permeability to oil phase, fraction Bo = oil formation volume factor, bbl/stb Bg = gas formation volume factor, bbl/stb μo = oil viscosity, cp μg = gas viscosity, cp g. Contrast in 2f with the assume value in 2b. Repeat 2b through 2f until converges. 48 Texas Tech University, Bertrand O. Affanaambomo, August 2008 3. Calculate production rate q at each average reservoir pressure using Nodal analyses. 4. ∆t = Determine production time for each average reservoir pressure interval: ∆N P q (3.7) t = ∑ ∆t (3.8) Where t = cumulative production time, day Δt = production time for each average reservoir pressure interval, day ΔNp = change in cumulative produced oil, stb q = production rate, stb/day 3.2 INPUT DATA (Case Studies) The most important concern for the choice of the typical production test data is to be capable to run a simulation and obtain the producing capacity of the well using different scenarios described in section 3.1. To accomplish this, the following data inputs were used: GLR and gas gravity are equal to 400 Scf/STB and 0.65, respectively. Pb will be at 3600 psia. The reservoir pressure is equal 3482 psia; this means the reservoir is saturated. The well head pressure is equal 400 psig; the water cut is 50%, and 35 oAPI. The well depth is 10,000 feet. The test data is as follow: qL = 320 STB/day and well head 49 Texas Tech University, Bertrand O. Affanaambomo, August 2008 pressure is 3445 psig. Input data used for well production forecast and all economic analysis assumptions are listed in Appendix B and Appendix C, respectively. 50 Texas Tech University, Bertrand O. Affanaambomo, August 2008 CHAPTER IV RESULTS AND DISCUSSIONS The first part of the experience involves the nodal analysis of different scenarios for the single, dual, trio, and quad strings. Their experimental observations and results can be seen below from Table 4.1 to Table 4.6. The outflow values are then obtained from the nodal analysis plots from Figure 4.1 to Figure 4.6 for various production scenarios for the single, dual, trio and quad strings. 4.1 STABILIZED FLOWRATE RESULTS Scenario 1 Single Tubing 51 Texas Tech University, Bertrand O. Affanaambomo, August 2008 Figure 4. 1 Nodal Analysis for 1.995 in. tubing Table 4. 1 Results Obtained for 1.995 in. tubing Outflow Reservoir Pressure (psia) Flowrate (Bbl/d) Pressure (Psia) 3482 1870.2 3260.5 52 Texas Tech University, Bertrand O. Affanaambomo, August 2008 Figure 4. 2 Nodal Analysis for 2.441 in. tubing Table 4. 2 Observations and Results for 2.441 in. tubing Outflow Reservoir Pressure (psia) Flowrate (Bbl/d) Pressure (psia) 3482 2867.5 3136.7 53 Texas Tech University, Bertrand O. Affanaambomo, August 2008 Figure 4.3 Nodal Analysis for 2.992 in. tubing Table 4.3 Results Obtained for 2.992 in. tubing Outflow Reservoir Pressure Flowrate Pressure (psia) (Bbl/d) (psia) 3482 4131.1 2973.5 54 Texas Tech University, Bertrand O. Affanaambomo, August 2008 Figure 4.4 Nodal Analysis for 3.340 in. tubing Table 4.4 Results Obtained for 3.340 in. tubing Outflow Reservoir Pressure Flowrate Pressure (psia) (Bbl/d) (psia) 3482 4857.8 2876.1 55 Texas Tech University, Bertrand O. Affanaambomo, August 2008 Scenario 2 Dual Tubing Figure 4. 5 Nodal Analysis for dual tubing (2.441&1.995 in. tubing) Table 4. 5 Results Obtained for 2.441&1.995 in. tubing Outflow Reservoir Pressure. Flowrate Pressure (psia) (Bbl/d) (psia) 3482 2348.7 3201.7 56 Texas Tech University, Bertrand O. Affanaambomo, August 2008 Figure 4. 6 Nodal Analysis for dual tubing (3.340&2.441 in. tubing) Table 4. 6 Results Obtained for 3.340&2.441 in. tubing Outflow Reservoir Pressure Flowrate Pressure (psia) (Bbl/d) (psia) 3482 3844.6 3011.2 57 Texas Tech University, Bertrand O. Affanaambomo, August 2008 Scenario 3 Trio Tubing Figure 4. 7 Nodal Analysis for trio tubing (3.340, 2.992, & 2.441 in. tubing) Table 4. 7 Results Obtained for 3.340, 2.992, & 2.441 in. tubing Outflow Reservoir Pressure Flowrate Pressure (psia) (Bbl/d) (psia) 3482 3978.2 2993.7 58 Texas Tech University, Bertrand O. Affanaambomo, August 2008 Scenario 4 Quad Tubing Figure 4. 8 Nodal Analysis for Quad tubing Table 4. 8 Results Obtained for quad tubing Outflow Reservoir Pressure Flowrate Pressure (psia) (Bbl/d) (psia) 3482 3255.6 3087.4 59 Texas Tech University, Bertrand O. Affanaambomo, August 2008 4.2 EQUIVALENT TUBING DIAMETER In order to compare results of a single string vs. dual, triple, and quad strings, an “Equivalent Tubing Diameter” (ETD), deq, was defined for different TTWC. ETD is derived from the streamline equation obtained from the plot of the different single tubing diameter sizes vs. their correspondent flowrates, see figure 4.7. Single Tubing 6000 q = 5813.ln(deq) - 2214. R² = 0.996 Flowrate, Bbl/d 5000 4000 3000 2000 1000 0 1 1.5 2 2.5 3 3.5 Tubing dia (di), inches Figure 4.9 Single Tubing Plot Therefore after derivation, ETD equation obtained is: q = 5813 ln(d eq ) − 2214 (4.1) 60 Texas Tech University, Bertrand O. Affanaambomo, August 2008 q + 2214 = ln (d eq ) 5813 (4.2) (q + 2214) d eq = EXP 5813 (4.3) Where deq is the equivalent tubing diameter in inches q is the stabilized flowrate in bbl/d Calculations of different ETDs were done based on each scenario stabilized flowrate and results can be seen from tables 4.7 to table 4.9: Scenario 2 Table 4. 9 ETD for dual tubing Dual tubing deq, in. 2.441” & 1.995” tubing diameters 2.19 3.340” & 2.441” tubing diameters 2.84 For the first sub-scenario (2.441” & 1.995” tubing ID), the nearest tubing size available is 2.441 in. on the upside, and 1.995 in. on the downside. 61 Texas Tech University, Bertrand O. Affanaambomo, August 2008 From what it is seen in table 4.3, the Dual (2.441” & 1.995” tubing ID) completion will be compared with 1.995 in. tubing Completion, for the following reasons: 1. The Dual completion gives q = 2348.7 STB/d, which is approx. 25% more than flowrate from 1.995-in single tubing completion. 2. But the Dual completion involves 50% length of higher tubing. Diameter, i.e., 2.441 in., which will increase capital expenditure (CAPEX) by certain amount. For the second sub-scenario (3.340” & 2.441” tubing ID), the nearest tubing size available is 2.992 in. on the upside, and 2.441 in. on the downside. From the table 4.4, the Dual (3.340” & 2.441” tubing ID) completion will be compared with 2.441 in. tubing Completion, for the following reasons: 1. The Dual completion gives q = 3844.6 STB/d, which is approx. 34% more than flowrate from 2.441 in. single tubing completion. 2. But the Dual completion involves 50% length of higher tubing. Diameter, i.e., 3.340 in., which will increase capital expenditure (CAPEX) by certain amount. 62 Texas Tech University, Bertrand O. Affanaambomo, August 2008 Scenario 3 Table 4. 10 ETD for trio tubing Trio tubing deq, in. 3.340”, 2.992”, and 2.441” tubing diameters 2.90 The nearest tubing size available is 2.992 in. on the upside, and 2.441 in. on the downside. From figure 4.5, to make economic comparisons, it makes sense to compare the trio completion with 2.441 in. tubing Completion, for the following reasons: 1. The trio completion gives q = 3978.2 STB/d, which is approx. 39% more than flowrate from 1.995-in single tubing completion. 2. But the trio completion involves more than one 50% length of higher tubing. Diameter, i.e., 3.340 in., which will increase capital expenditure (CAPEX) by certain amount. 63 Texas Tech University, Bertrand O. Affanaambomo, August 2008 Scenario 4 Quad Tubing Table 4. 11 ETD for quad tubing Quad tubing 3.340”, 2.992”, 2.441”, &1.995” tubing diameters deq, in. 2.56 The nearest tubing size available is 2.992 in. on the upside, and 2.441in. on the downside. From table 4.6, to make economic comparisons, the quad completion will be compared with 2.441 in. tubing Completion, for the following reasons: 1. The quad completion gives q = 3255.6 STB/d, which is approx. 13.5% more than flowrate from 2.441in single tubing completion. 2. But the quad completion involves more than one 50% length of higher tubing. Diameter, i.e., 3.340 in., which will increase capital expenditure (CAPEX) by certain amount. 64 Texas Tech University, Bertrand O. Affanaambomo, August 2008 4.3 WELL PRODUCTION FORECAST RESULTS In the following, the forecast of the well performance is computed with a twophase hydrocarbon reservoir. This is done with the help of Nodal analysis, the principle of material balance, and Tarner’s method. The procedure used in doing so is as stated in section 3.1.4.1. The object is to illustrate both recovery and time of the well. Figures 4.8, 4.10, 4.12, 4.14, 4.16, and 4.18 are graphical representation of table C4, C6, C12, C14, C16, and C18 of APENDIX C. IPR results seen in figures 4.9, 4.11, 4.13, 4.15, 4.17, and 4.19 were calculated using Vogel’s correlation for two- phase reservoir. Scenario 1 Single Tubing 65 1,200 3,000,000 1,000 2,500,000 800 2,000,000 600 1,500,000 400 Production Rate 1,000,000 200 Cumulative Production 500,000 0 0 0 20 40 60 80 100 Time, month Figure 4.10 Production Forecast for 1.995” Tubing 66 120 Cumulative Production, STB Production Rate, STB/d Texas Tech University, Bertrand O. Affanaambomo, August 2008 Texas Tech University, Bertrand O. Affanaambomo, August 2008 4500 IPR for Pr = 4250 psia 4000 IPR for Pr = 4150 psia IPR for Pr = 4050 psia 3500 IPR for Pr = 3950 psia IPR for Pr = 3850 psia 3000 Pwf, psia IPR for Pr = 3750 psia 2500 IPR for Pr = 3650 psia IPR for Pr = 3550 psia 2000 IPR for Pr = 3450 psia IPR for Pr = 3350 psia 1500 TPR for pr = 4250 psia 1000 TPR for pr = 4150 psia TPR for pr = 4050 psia 500 TPR for pr = 3950 psia TPR for pr = 3850 psia 0 0 500 1000 Production Rate, STB/d 1500 TPR for pr = 3750 psia TPR for pr = 3650 psia Figure 4.11 Nodal Analysis Plot for 1.995” Tubing 67 1,200 3,000,000 1,000 2,500,000 800 2,000,000 600 1,500,000 400 1,000,000 Production Rate Cumulative Production 200 500,000 0 0 0 20 40 60 80 100 Time, month Figure 4.12 Production Forecast for 2.441” Tubing 68 120 Cumulative Production, STB Production Rate, STB/d Texas Tech University, Bertrand O. Affanaambomo, August 2008 Texas Tech University, Bertrand O. Affanaambomo, August 2008 4500 IPR for Pr = 4250 psia 4000 IPR for Pr = 4150 psia IPR for Pr = 4050 psia 3500 IPR for Pr = 3950 psia IPR for Pr = 3850 psia 3000 Pwf, psia IPR for Pr = 3750 psia 2500 IPR for Pr = 3650 psia IPR for Pr = 3550 psia 2000 IPR for Pr = 3450 psia IPR for Pr = 3350 psia 1500 TPR for pr = 4250 psia 1000 TPR for pr = 4150 psia TPR for pr = 4050 psia 500 TPR for pr = 3950 psia TPR for pr = 3850 psia 0 0 500 1000 Production Rate, STB/d 1500 TPR for pr = 3750 psia TPR for pr = 3650 psia Figure 4.13 Nodal Analysis Plot for 2.441" Tubing 69 Texas Tech University, Bertrand O. Affanaambomo, August 2008 Scenario 2 1200 3000000 1000 2500000 800 2000000 600 1500000 400 1000000 Production Rate 200 500000 Cumulative Production 0 0 0 20 40 60 80 100 120 Time, month Figure 4.14 Production Forecast for Dual Tubing (2.441" & 1.995") 70 Cumulative Production, STB Production Rate, STB/d Dual Tubing Texas Tech University, Bertrand O. Affanaambomo, August 2008 4500 IPR for pr = 4250 psia 4000 IPR for pr = 4150 psia IPR for pr = 4050 psia 3500 IPR for pr = 3950 psia IPR for pr = 3850 psia Pwf, psia 3000 IPR for pr = 3750 psia 2500 IPR for pr = 3650 psia IPR for pr = 3550 psia 2000 IPR for pr = 3450 psia 1500 IPR for pr = 3350 psia TPR for pr = 4250 psia 1000 TPR for pr = 4150 psia TPR for pr = 4050 psia 500 TPR for pr = 3950 psia 0 TPR for pr = 3850 psia 0 500 1000 Production Rate, STB/d 1500 TPR for pr = 3750 psia TPR for pr = 3650 psia Figure 4.15 Nodal Analysis Plot for Dual Tubing (2.441" & 1.995") 71 1200 3000000 1000 2500000 800 2000000 600 1500000 400 Production Rate 1000000 200 Cumulative Production 500000 0 0 0 20 40 60 80 100 120 Time, month Figure 4.16 Production Forecast for Dual Tubing (3.340" & 2.441") 72 Cumulative Production, STB Production Rate, STB/d Texas Tech University, Bertrand O. Affanaambomo, August 2008 Texas Tech University, Bertrand O. Affanaambomo, August 2008 IPR for pr = 4250 psia 4500 IPR for pr = 4150 psia 4000 IPR for pr = 4050 psia IPR for pr = 3950 psia 3500 IPR for pr = 3850 psia Pwf, psia 3000 IPR for pr = 3750 psia IPR for pr =3650 psia 2500 IPR for pr = 3550 psia IPR for pr = 3450 psia 2000 IPR for pr = 3350 psia 1500 TPR for pr = 4250 psia TPR for pr = 4150 psia 1000 TPR for pr = 4050 psia TPR for pr = 3950 psia 500 TPR for pr = 3850 psia 0 0 200 400 600 800 1000 1200 Production Rate, STB/d TPR for pr = 3750 psia 1400 TPR for pr = 3650 psia Figure 4.17 Nodal Analysis Plot for Dual Tubing (3.340" & 2.441") 73 Texas Tech University, Bertrand O. Affanaambomo, August 2008 Scenario 3 1400 3000000 1200 2500000 1000 2000000 800 1500000 600 1000000 400 Production Rate 200 Cumulative Production 500000 0 0 0 20 40 60 80 Time, month Figure 4.18 Production Forecast for Trio Tubing 74 100 Cumulative Production, STB Production Rate, STB/d Trio Tubing Texas Tech University, Bertrand O. Affanaambomo, August 2008 4500 IPR for pr = 4250 psia 4000 IPR for pr = 4150 psia IPR for pr = 4050 psia 3500 IPR for pr = 3950 psia Pwf, psia 3000 IPR for pr = 3850 psia IPR for pr = 3750 psia 2500 IPR for pr = 3650 psia IPR for pr = 3550 psia 2000 IPR for pr = 3450 psia 1500 IPR for pr = 3350 psia TPR for pr = 4250 psia 1000 TPR for pr = 4150 psia 500 TPR for pr = 4050 psia TPR for pr = 3950 psia 0 0 200 400 600 800 1000 1200 Production Rate, STB/d TPR for pr = 3850 psia 1400 TPR for pr = 3750 psia TPR for pr = 3650 psia Figure 4.19 Nodal Analysis Plot for Trio Tubing 75 Texas Tech University, Bertrand O. Affanaambomo, August 2008 Scenario 4 1400 3000000 1200 2500000 1000 2000000 800 1500000 600 400 200 Production Rate 1000000 Cumulative Production 500000 0 0 0 20 40 60 80 100 120 Time, month Figure 4.20 Production Forecast for Quad Tubing 76 Cumulative Production, STB Production Rate, STB/d Quad Tubing Texas Tech University, Bertrand O. Affanaambomo, August 2008 4500 IPR for pr = 4250 psia 4000 IPR for pr = 4150 psia IPR for pr = 4050 psia 3500 IPR for pr = 3950 psia IPR for pr = 3850 psia Pwf, psia 3000 IPR for pr = 3750 psia 2500 IPR for pr = 3650 psia IPR for pr = 3550 psia 2000 IPR for pr = 3450 psia 1500 IPR for pr = 3350 psia TPR for pr = 4250 psia 1000 TPR for pr = 4150 psia TPR for pr = 4050 psia 500 TPR for pr = 3950 psia 0 TPR for pr = 3850 psia 0 500 1000 1500 Production Rate, STB/d Figure 4.21 Analysis Plot for Quad Tubing 77 TPR for pr = 3750 psia TPR for pr = 3650 psia Texas Tech University, Bertrand O. Affanaambomo, August 2008 4.4 ECONOMIC ANALYSIS RESULTS The main motivation of this study is not only to optimize production and lower the recovery time, but it is also to expect a better economic performance of TTWC compare to the conventional tubing completion. Thus the economic analysis of different scenarios was conducted using payout time, net present value (NPV), and return on investment. NPV of cash flows over n (days, months, or years) is the subtraction of the present value and the initial investment, I17: n NPV = ∑ t =1 Ct −I r t (1 + ) 100 (7.1) Where t = time of the cash flow, days n = total time of the project, days r = discount rate, % Ct = net cash flow at time t, $ I = initial investment, $ For NPV > 0, the project may be accepted For NPV < = 0, the project should be rejected 78 Texas Tech University, Bertrand O. Affanaambomo, August 2008 The return on investment (ROI) is the percentage of money gained or lost on an investment to the money invested: For ROI = + 100%, the final value is twice the initial value For ROI > 0, the investment is profitable For ROI < 0, the investment is at a loss For ROI = − 100%, investment can no longer be recovered NPV will be conducted at 10% interest rate. Prices of oil and gas used are 126.2$/bbl and 11.537$/Mmbtu as of May, 2008, respectively26. Tubing outside diameters 2.378 in., 2.875 in., 3.5 in., and 4.0 in. will be 4.02, 5.44, 7.76, and 9.48 $/ft as of May, 2008 respectively. Because the well is presumed to be in natural flow, operation expenditure (OPEX), development cost, and abandonment cost will not be considered. In the economic analysis, we only consider one cost element, tubing cost, and consider all other cost components equal. In reality, however, TTWC will entail additional costs, such as, cost due to increased rig time in handling multiple tubing sizes, additional workover time in pulling out/ running in (if workover is required before reaching the assumed abandonment pressure, Pa), etc. The following are the results obtained for various completion types: 79 Texas Tech University, Bertrand O. Affanaambomo, August 2008 Scenario 1 Single tubing Table 4.12 Economic Analysis for 1.995" Tubing Time, day Oil Produced, bbl/day Gas Produced, MMbtu/day Gross REVENUE, $/day Cost, $ Cashflow, $ 0 0 0 0 262910 -262910 169 1,017 878.86 138484.82 262910 -124425.18 319 891 792.00 121581.52 262910 -2843.67 718 863 901.33 119309.30 262910 116465.63 1088 835 1002.82 116946.51 262910 233412.14 1463 807 1136.26 114952.48 262910 348364.62 1855 781 1355.46 114200.19 262910 462564.82 2223 754 1613.82 113773.40 262910 576338.22 2554 726 1827.57 112705.92 262910 689044.14 2872 698 2049.70 111734.97 262910 800779.11 3177 669 2273.93 110662.14 262910 911441.25 NPV, $ ROI Payout Time, days 1,654,170 14.26 329 80 Texas Tech University, Bertrand O. Affanaambomo, August 2008 Table 4.13 Economic Analysis for 2.441" Tubing Time, day Oil Produced, bbl/day Gas Produced, MMbtu/day Gross REVENUE, $/day Cost, $ Cashflow, $ 0 0 0 0 274270 -274270 160 1,075 928.98 146382.67 274270 -127887.33 303 938 833.78 127994.91 274270 107.58 681 909 949.38 125668.77 274270 125776.35 1033 879 1055.66 123108.97 274270 248885.32 1389 849 1195.40 120935.14 274270 369820.45 1761 822 1426.62 120195.34 274270 490015.79 2111 794 1699.43 119809.12 274270 609824.92 2425 765 1925.75 118760.38 274270 728585.29 2727 735 2158.35 117657.88 274270 846243.17 3016 706 2399.69 116782.47 274270 963025.64 NPV, $ ROI Payout Time, days 1,763,282 14.51 303 81 Texas Tech University, Bertrand O. Affanaambomo, August 2008 Scenario 2 Dual Tubing Table 4.14 Economic Analysis for dual Tubing (2.441" & 1.995") Time, day Oil Produced, bbl/day Gas Produced, MMbtu/day Gross REVENUE, $/day Cost, $ Cashflow, $ 0 0 0 0 268590 -268590 158 1,091 943 148561 268590 -120028.61 298 953 847 130042 268590 10013.13 671 922 963 127466 268590 137479.14 1018 891 1070 124790 268590 262268.77 1370 860 1211 122502 268590 384770.80 1738 831 1442 121511 268590 506282.14 2084 802 1717 121016 268590 627298.41 2396 771 1941 119692 268590 746990.24 2695 741 2176 118618 268590 865608.59 2982 711 2417 117610 268590 983218.13 NPV, $ ROI Payout Time, days 1,854,242 15.40 287 82 Texas Tech University, Bertrand O. Affanaambomo, August 2008 Table 4.15 Economic Analysis for dual Tubing (3.340" & 2.441") Time, day Oil Produced, bbl/day Gas Produced, MMbtu/day Gross REVENUE, $/day Cost, $ Cashflow, $ 0 0 0 0 290430 -290430 151 1,136 982 154689 290430 -135740.96 287 989 879 134954 290430 -786.84 646 956 998 132166 290430 131379.65 981 923 1109 129271 290430 260651.07 1321 891 1255 126918 290430 387568.86 1676 861 1494 125898 290430 513466.90 2011 830 1776 125241 290430 638708.18 2312 799 2011 124039 290430 762746.79 2601 768 2255 122940 290430 885687.27 2878 735 2498 121579 290430 1007266.75 NPV, $ ROI Payout Time, days 1,840,291 14.33 287 83 Texas Tech University, Bertrand O. Affanaambomo, August 2008 Scenario 3 Trio Tubing Table 4.16 Economic Analysis for Trio Tubing Time, day Oil Produced, bbl/day Gas Produced, MMbtu/day Gross REVENUE, $/day Cost, $ Cashflow, $ 0 0 0 0 291229.9264 -291229.93 149 1,154 997 157140 291229.9264 -134089.83 282 1,005 893 137137 291229.9264 3047.57 636 971 1014 134240 291229.9264 137287.81 966 937 1125 131232 291229.9264 268520.01 1301 904 1273 128770 291229.9264 397289.57 1651 873 1515 127653 291229.9264 524942.29 1982 841 1800 126901 291229.9264 651843.39 2279 809 2037 125591 291229.9264 777434.43 2565 776 2279 124221 291229.9264 901655.53 2838 746 2536 123399 291229.9264 1025054.57 NPV, $ ROI Payout Time, days 1893710.33 14.63 279 84 Texas Tech University, Bertrand O. Affanaambomo, August 2008 Scenario 4 Quad Tubing Table 4.17 Economic Analysis for Quad Tubing Time, day Oil Produced, bbl/day Gas Produced, MMbtu/day Gross REVENUE, $/day Cost, $ Cashflow, $ 0 0 0 0 284150 -284150.00 150 1,143 988 155642 284150 -128507.7708 285 995 884 135773 284150 7265.08 642 962 1005 132996 284150 140261.07 975 929 1116 130112 284150 270372.82 1313 896 1262 127630 284150 398002.84 1667 865 1501 126483 284150 524485.77 2000 833 1783 125694 284150 650179.72 2300 801 2016 124349 284150 774528.82 2588 770 2261 123261 284150 897789.45 2864 739 2512 122241 284150 1020030.594 NPV, $ ROI Payout Time, days 1,907,249 15.03 278 85 Texas Tech University, Bertrand O. Affanaambomo, August 2008 Table 4.18 below is the economic analysis summary. We observe that the quad completion has a better economic performance. Table 4. 18 Summary of Economic Analysis Completion Types Conventional Completion 1 Conventional Completion 2 Payout Time (d) 329 NPV ($) 1,654,170 ROI (%) 14.26 303 1,763,282 14.51 Dual Completion 1 287 1,854,242 15.40 Dual Completion 2 287 1,840,291 14.33 Trio Completion 279 1,893,710 14.63 Quad Completion 278 1,907,249 15.03 86 Texas Tech University, Bertrand O. Affanaambomo, August 2008 CHAPTER V COMPARISON OF RESULTS 5.1 COST COMPARISONS Figures 5.1, 5.2, and 5.3, and 5.4 show the cost comparisons of dual tubing (3.340” & 2.441”) vs. single tubing, trio tubing vs. single tubing, and quad tubing vs. single tubing, respectively. As mentioned in section 4.3, calculations were done with the well that is presumed to be in natural flow. Therefore, OPEX, development cost, and abandonment cost will not be considered. As a result, tubing costs will only be considered. With the assumptions made below, we observe the following cost comparisons: 87 Texas Tech University, Bertrand O. Affanaambomo, August 2008 300,000 Costs, dollars 290,000 280,000 270,000 268,590 262,910 260,000 250,000 240,000 Duplex Tubing (2.441" & 1.995") Single Tubing (1.995") Figure 5.1 Dual Tubing (2.441" & 1.995") vs. Single Tubing 88 Texas Tech University, Bertrand O. Affanaambomo, August 2008 300,000 295,000 290,430 Costs, dollars 290,000 285,000 280,000 274,270 275,000 270,000 265,000 260,000 Duplex Tubing (3.340" & 2.441") Single Tubing (2.441") Figure 5. 2 Dual Tubing (3.340” & 2.441”) vs. Single Tubing 89 Texas Tech University, Bertrand O. Affanaambomo, August 2008 300,000 295,000 291,230 Costs, dollars 290,000 285,000 280,000 274,270 275,000 270,000 265,000 260,000 Triplex Tubing Single Tubing (2.441") Figure 5. 3 Trio Tubing vs. Single Tubing 90 Texas Tech University, Bertrand O. Affanaambomo, August 2008 300,000 295,000 Costs, dollars 290,000 285,000 284,150 280,000 274,270 275,000 270,000 265,000 260,000 Quad Tubing Single Tubing (2.441") Figure 5. 4 Quad Tubing vs. Single Tubing 91 Texas Tech University, Bertrand O. Affanaambomo, August 2008 5.2 STABILIZED FLOWRATES COMPARISONS Figures 5.5, 5.6, 5.7, and 5.8 show stabilized flowrates comparison of dual tubing (2.441” & 1.995”) vs. single tubing (1.995”), dual tubing (3.340” & 2.441”) vs. single tubing (2.441”), trio tubing vs. single tubing (2.441”), and quad tubing vs. single tubing (2.441”), respectively. As expected, we have a better production rate when using TTWC. This is because TTWC allows the flow stream expansion, in volume per unit mass flowrate, as it moves up. Production Rate, Bbl/d 4500 4000 3500 3000 2500 2,348.7 1,870.2 2000 1500 1000 500 0 Duplex Tubing (2.441"&1.995") Sigle Tubing (1.995") Figure 5. 5 Dual Tubing (2.441" & 1.995") vs. Single Tubing 92 Texas Tech University, Bertrand O. Affanaambomo, August 2008 Production Rate, Bbl/d 4500 4000 3,844.6 3500 2,867.5 3000 2500 2000 1500 1000 500 0 Dual Tubing (3.340" & 2.441") Single Tubing (2.441") Figure 5. 6 Dual Tubing (3.340" & 2.441") vs. Single Tubing 93 Texas Tech University, Bertrand O. Affanaambomo, August 2008 4500 Production Rate, Bbl/d 4000 3,978.2 3500 2,867.5 3000 2500 2000 1500 1000 500 0 Trio Tubing Single Tubing (2.441") Figure 5. 7 Trio Tubing vs. Single Tubing 94 Texas Tech University, Bertrand O. Affanaambomo, August 2008 4500 Production Rate, Bbl/d 4000 3500 3,255.6 2,867.5 3000 2500 2000 1500 1000 500 0 Quad Tubing Single Tubing (2.441") Figure 5. 8 Quad Tubing vs. Single Tubing 95 Texas Tech University, Bertrand O. Affanaambomo, August 2008 5.3 RECOVERY TIME COMPARISONS By calculating well production forecast, we were able to obtain the recovery time in days of different scenarios. Figures 5.9, 5.10, 5.11, and 5.12 show the recovery time comparisons of dual tubing (3.340” & 2.441”) vs. single tubing, trio tubing vs. single tubing, and quad tubing vs. single tubing, respectively. As we can see, the recovery time using TTWC is faster than conventional completion. 3,500 Recovery Time, days 3,400 3,300 3,177 3,200 3,100 3,000 2,982 2,900 2,800 2,700 2,600 2,500 Duplex Tubing (2.441" & 1.995") Single Tubing (1.995") Figure 5.9 Tubing (2.441" & 1.995") vs. Single Tubing (1.995") 96 Texas Tech University, Bertrand O. Affanaambomo, August 2008 3500 Recovery Time, days 3400 3300 3200 3100 3,016 3000 2900 2,878 2800 2700 2600 2500 Duplex Tubing (3.340" & 2.441") Single Tubing (2.441") Figure 5. 10 Dual Tubing (3.340" & 2.441") vs. Single Tubing (2.441”) 97 Texas Tech University, Bertrand O. Affanaambomo, August 2008 3500 Recovery Time, days 3400 3300 3200 3100 3,016 3000 2900 2,838 2800 2700 2600 2500 Triplex Tubing Single Tubing (2.441") Figure 5. 11 Trio Tubing vs. Single Tubing 98 Texas Tech University, Bertrand O. Affanaambomo, August 2008 3500 Recovery Time, days 3400 3300 3200 3100 3,016 3000 2900 2,864 2800 2700 2600 2500 Quad Tubing Single Tubing (2.441") Figure 5. 12 Quad Tubing vs. Single Tubing 99 Texas Tech University, Bertrand O. Affanaambomo, August 2008 5.4 PAYOUT TIME COMPARISONS Figures 5.13, 5.14, 5.15, and 5.16 show the payout comparison of dual tubing (3.340” & 2.441”) vs. single tubing, trio tubing vs. single tubing, and quad tubing vs. single tubing, respectively. We observe a better payout time using TTWC completion than single tubing completion. 350 340 329 Payout Time, days 330 320 310 300 290 287 280 270 260 250 Duplex Tubing (2.441" & 1.995") Single Tubing (1.995") Figure 5.13 Dual Tubing (2.441" & 1.995") vs. Single Tubing 100 Texas Tech University, Bertrand O. Affanaambomo, August 2008 350 340 Payout Time, days 330 320 310 303 300 290 287 280 270 260 250 Duplex Tubing (3.340" & 2.441") Single Tubing (2.441") Figure 5. 14 Dual Tubing (3.340” & 2.441”) vs. Single Tubing 101 Texas Tech University, Bertrand O. Affanaambomo, August 2008 350 340 Payout Time, days 330 320 310 303 300 290 280 279 270 260 250 Triplex Tubing Single Tubing (2.441") Figure 5. 15 Trio Tubing vs. Single Tubing 102 Texas Tech University, Bertrand O. Affanaambomo, August 2008 350 340 Payout Time, days 330 320 310 303 300 290 280 278 270 260 250 Quad Tubing Single Tubing (2.441") Figure 5. 16 Quad Tubing vs. Single Tubing 103 Texas Tech University, Bertrand O. Affanaambomo, August 2008 5.5 NET PRESENT VALUE COMPARISONS Figures 5.17, 5.18, 5.19, and 5.20 show NPV comparisons of dual tubing (3.340” & 2.441”) vs. single tubing, trio tubing vs. single tubing, and quad vs. single tubing, respectively. NPV was calculated at the interest rate of 10%. TTWC completions show better NPV than the conventional tubing completion. 1,950,000 Net Present Value, $ 1,900,000 1,854,242 1,850,000 1,800,000 1,750,000 1,700,000 1,654,170 1,650,000 1,600,000 1,550,000 Duplex Tubing (2.441" & 1.995") Single Tubing (1.995") Figure 5.17 Dual Tubing (2.441" & 1.995") vs. Single Tubing 104 Texas Tech University, Bertrand O. Affanaambomo, August 2008 1,950,000 Net Present Value, $ 1,900,000 1,850,000 1,840,291 1,800,000 1,763,283 1,750,000 1,700,000 1,650,000 1,600,000 1,550,000 Duplex Tubing (3.340" & 2.441") Single Tubing (2.441") Figure 5. 18 Dual Tubing (3.340" & 2.441") vs. Single Tubing 105 Texas Tech University, Bertrand O. Affanaambomo, August 2008 1,950,000 Net Present Value, $ 1,900,000 1,893,710 1,850,000 1,800,000 1,763,282 1,750,000 1,700,000 1,650,000 1,600,000 1,550,000 Triplex Tubing Single Tubing (2.441") Figure 5. 19 Trio Tubing vs. Single Tubing 106 Texas Tech University, Bertrand O. Affanaambomo, August 2008 1,950,000 1,907,249 Net Present Value, $ 1,900,000 1,850,000 1,800,000 1,763,282 1,750,000 1,700,000 1,650,000 1,600,000 1,550,000 Quad Tubing Single Tubing (2.441") Figure 5. 20 Quad Tubing vs. Single Tubing 107 Texas Tech University, Bertrand O. Affanaambomo, August 2008 5.6 RETURN ON INVESTMENT COMPARISONS Figure 5.21, 5.22, 5.23, and 5.24 show a ROI comparison graphic representative of dual tubing (3.340” & 2.441”) vs. single tubing, trio tubing vs. single tubing, quad tubing vs. single tubing. The observation that we can derive these figures is that TTWC has a better rate of return than the conventional completion. 15.60 Return on Investment, % 15.40 15.40 15.20 15.00 14.80 14.60 14.40 14.26 14.20 14.00 13.80 13.60 Dual Tubing (2.441" & 1.995") Single Tubing (1.995") Figure 5.21 Dual Tubing (2.441" & 1.995") vs. Single Tubing 108 Texas Tech University, Bertrand O. Affanaambomo, August 2008 15.60 Return on Investment, % 15.40 15.20 15.00 14.94 14.80 14.60 14.51 14.40 14.20 14.00 13.80 13.60 Duplex Tubing (3.340" & 2.441") Single Tubing (2.441") Figure 5. 22 Dual Tubing (3.340" & 2.441") vs. Single Tubing 109 Texas Tech University, Bertrand O. Affanaambomo, August 2008 15.60 15.40 Return on Investment, % 15.20 15.00 14.80 14.63 14.60 14.51 14.40 14.20 14.00 13.80 13.60 Triplex Tubing Single Tubing (2.441") Figure 5. 23 Trio Tubing vs. Single Tubing 110 Texas Tech University, Bertrand O. Affanaambomo, August 2008 15.60 Return on Investment, % 15.40 15.20 15.03 15.00 14.80 14.60 14.51 14.40 14.20 14.00 13.80 13.60 Quad Tubing Single Tubing (2.441") Figure 5.24 Quad Tubing vs. Single Tubing 111 Texas Tech University, Bertrand O. Affanaambomo, August 2008 CHAPTER VI SUMMARY OF RESULTS Figures 6.1 through 6.13 below show the summary results of both the 1200 3000000 1000 2500000 800 2000000 600 1500000 Dual Tubing (2.441" & 1.995") Single Tubing (1.995") 400 200 1000000 500000 Cum. Prod. For dual Tubing 0 Cumulative Production, STB Production Rate, STB/day conventional completion and TTWC: 0 0 20 40 60 80 100 120 Time, months Figure 6. 1 Production Forecast for dual Tubing (2.441" & 1.995") & Single Tubing (1.995") 112 1200 3000000 1000 2500000 800 2000000 600 1500000 Dual Tubing (3.340" & 2.441") 400 Cumulative Production, STB Production Rate, STB/day Texas Tech University, Bertrand O. Affanaambomo, August 2008 1000000 Single Tubing (2.441") Cum. Prod. For dual Tubing 200 500000 Cum. Prod. For Single Tubing 0 0 0 20 40 60 80 100 120 Time, months Figure 6. 2 Production Forecast for dual Tubing (3.340" & 2.441") & Single Tubing (2.441") 113 1200 3000000 1000 2500000 800 2000000 600 1500000 Triplex Tubing Single Tubing (2.441") 400 1000000 Cum. Prod. For Triplex Tubing Cum. Prod. For Single Tubing 200 0 0 20 40 60 80 100 500000 0 120 Time, months Figure 6. 3 Production Forecast for Trio Tubing & Single Tubing (2.441") 114 Cumulative Production, STB Production Rate, STB/day Texas Tech University, Bertrand O. Affanaambomo, August 2008 1200 3000000 1000 2500000 800 2000000 600 1500000 Quad Tubing 400 1000000 Single Tubing (2.441") Cum. Prod. For Quad Tubing 200 500000 Cum. Prod. For Single Tubing 0 0 0 20 40 60 80 100 120 Time, months Figure 6. 4 Production Forecast for Quad Tubing & Single Tubing (2.441") 115 Cumulative Production, STB Production Rate, STB/day Texas Tech University, Bertrand O. Affanaambomo, August 2008 Texas Tech University, Bertrand O. Affanaambomo, August 2008 295,000 290,000 285,000 Costs, dollars 280,000 275,000 270,000 265,000 260,000 255,000 250,000 245,000 Single Tubing (1.995") Dual Tubing (2.441" & 1.995") Single Tubing (2.441") Quad Tubing Dual Tubing (3.340" & 2.441") Trio Tubing Figure 6. 5 Cost Results for Different Scenarios 116 Texas Tech University, Bertrand O. Affanaambomo, August 2008 3,300 Recovery Time, days 3,200 3,100 3,000 2,900 2,800 2,700 2,600 Trio Tubing Quad Tubing Dual Tubing (3.340" & 2.441") Dual Tubing (2.441" & 1.995") Single Tubing (2.441") Single Tubing (1.995") Figure 6. 6 Recovery Time Results for Different Scenarios 117 Texas Tech University, Bertrand O. Affanaambomo, August 2008 1,200,000 Cashflow, dollars 1,000,000 800,000 600,000 400,000 200,000 0 -200,000 -400,000 0 151 287 646 981 1,321 1,676 2,011 2,312 2,601 2,878 Time, days Dual Tubing (2.441" & 1.995") Single Tubing (1.995") Figure 6. 7 Cashflow: Dual Tubing (2.441" & 1.995") & Single Tubing (1.995") 118 Texas Tech University, Bertrand O. Affanaambomo, August 2008 1,200,000 1,000,000 Cashflow, dollars 800,000 600,000 400,000 200,000 0 -200,000 -400,000 0 151 287 646 981 1,321 1,676 2,011 2,312 2,601 2,878 Time, days Dual Tubing (3.340" & 2.441") Single Tubing (2.441") Figure 6. 8 Cashflow: Dual Tubing (3.340" & 2.441") & Single Tubing (2.441") 119 Texas Tech University, Bertrand O. Affanaambomo, August 2008 1,200,000 1,000,000 Cashflow, dollars 800,000 600,000 400,000 200,000 0 -200,000 -400,000 0 149 282 636 966 1,301 1,651 1,982 2,279 2,565 2,838 Time, days Trio Tubing Single Tubing (2.441") Figure 6. 9 Cashflow: Trio Tubing & Single Tubing (2.441") 120 Texas Tech University, Bertrand O. Affanaambomo, August 2008 1,200,000 1,000,000 Cashflow, dollars 800,000 600,000 400,000 200,000 0 -200,000 -400,000 0 150 285 642 975 1,313 1,667 2,000 2,300 2,588 2,864 Time, days Quad Tubing Single Tubing (2.441") Figure 6. 10 Cashflow: Quad Tubing & Single Tubing (2.441") 121 Texas Tech University, Bertrand O. Affanaambomo, August 2008 340 330 Payout Time, days 320 310 300 290 280 270 260 250 Quad Tubing Trio Tubing Dual Tubing (3.340" & 2.441") Dual Tubing (2.441" & 1.995") Single Tubing (2.441") Single Tubing (1.995") Figure 6. 11 Payout Time Results for Different Scenarios 122 Texas Tech University, Bertrand O. Affanaambomo, August 2008 1,950,000 Net Present Value, $ 1,900,000 1,850,000 1,800,000 1,750,000 1,700,000 1,650,000 1,600,000 1,550,000 1,500,000 Single Tubing (1.995") Single Tubing (2.441") Dual Tubing (3.340" & 2.441") Dual Tubing (2.441" & 1.995") Trio Tubing Quad Tubing Figure 6. 12 Net Present Value Results for Different Scenarios 123 Texas Tech University, Bertrand O. Affanaambomo, August 2008 15.60 Return on Investment, % 15.40 15.20 15.00 14.80 14.60 14.40 14.20 14.00 13.80 13.60 Single Tubing (1.995") Single Tubing (2.441") Tri Tubing Dual Tubing (3.340" & 2.441") Quad Tubing Dual Tubing (2.441" & 1.995") Figure 6. 13 Return on Investment Results for Different Scenarios 124 Texas Tech University, Bertrand O. Affanaambomo, August 2008 CHAPTER VII CONCLUSIONS AND RECOMMENDATIONS 7.1 CONCLUSIONS The following conclusions are drawn from the results obtained: 1. In this study, we have developed a new concept of well completion for enhanced production: Tapered ID Tubing Well Completion (TTWC) 2. Well inflow-outflow analysis over the full life cycle of an oil well shows that TTWC gives high well flowrates and cumulative production. 3. Based on well production forecast results, TTWC showed shorter recovery time. 4. Based on the economy analysis results, TTWC demonstrated a most favorable payout time than the conventional well completion. 5. It also demonstrated a better net present value (NPV) and return on investment (ROI) than the conventional well completion. 125 Texas Tech University, Bertrand O. Affanaambomo, August 2008 7.2 RECOMMENDATIONS 1. A study should be carried out to compare the natural flow period till liquid loading takes place for each completion described in the present work, and the economic ramifications. 2. Apply the TTWC method using data for various fields in the Permian basin and Gulf of Mexico for old/existing wells, additional economic analysis should be performed to account for workover cost and downtime. 3. Optimize the section lengths in TTWC for maximum flowrate or maximum NPV. A good starting case is the duplex completion. 126 Texas Tech University, Bertrand O. Affanaambomo, August 2008 REFERENCES 1. Beggs Dale H., “Production Optimization Using NODALTM Analysis,” OGCI, OK, 1991. 2. Szilas A. P., “Production and Transport of Oil and Gas, Second completely revised edition,” Elsevier, New York-Tokyo, 1985. 3. Gilbert, W. E., “Flowing and Gas-Lift Well Performance,” API Drill. Prod. Practice, NY, 1954. 4. Nind, T. E. W., “Principles of Oil Well Production,” McGraw-Hill, TX, 1964, 1981. 5. James Lea, Nickens Henry V., Well Michael, “Gas Well Deliquification Solutions to Gas Well Liquid Loading Problem,” Elsevier, Gulf Drilling Guides, MA, 2003. 6. Golan, Michael, and Whitson, Curtis H., “Well Performance, 2nd ed. Englewood Cliffs,” Prentice-Hall, New Jersey, 1986. 7. Vogel, J. V., “Inflow Performance Relationships for Solution-Gas Drive Wells,” JPT, Jan. 1968, pp. 86–92; Trans. AIME, p. 243. 8. Standing, M. B., “Inflow Performance Relationships for Damaged Wells Producing by Solution-Gas Drive,” JPT, Nov. 1970, pp. 1399–1400. 9. Wiggins, M. L., “Generalized Inflow Performance Relationships for ThreePhase Flow,” SPE Paper 25458, presented at the SPE Production Operations Symposium, Oklahoma, March 21–23, 1993. 127 Texas Tech University, Bertrand O. Affanaambomo, August 2008 10. Klins, M., and Clark, L., “An Improved Method to Predict Future IPR Curves,” SPE Reservoir Engineering, November 1993, pp. 243–248. 11. Fetkovich, M. J., “The Isochronal Testing of Oil Wells,” SPE Paper 4529, presented at the SPE 48th Annual Meeting, Las Vegas, Sept. 30–Oct. 3, 1973. 12. Craft B.C., Hawkins M., “Applied Petroleum Reservoir Engineering, 2nd edition,” Prentice Hall, New Jersey, 1991. 13. Beggs, Dale H., “Gas Production Operations,” OGCI, Oklahoma, 1984. 14. Muskat, M., and Evinger, H. H., “Calculations of Theoretical Productivity Factor,” Trans. AIME, 1942, pp. 126–139, 146. 15. Ahmed Terek, McKinney Paul D., “Advanced Reservoir Engineering,” Elsevier, Jordan Hill, MA, 2005. 16. Brown Kermit E., “The Technology of Artificial Lift Methods, Vol. 1,” PPC, OK, 1977. 17. Cholet H., “Well Production Practical Handbook,” Editions TECHNIP, 2000. 18. Gray Forest, “Petroleum Production for the Non-technical Person,” PennWell Book, OK, 1986. 19. Hall Lewis W., Leecraft Jodie, “Petroleum Production Operations,” PETEX, TX, 1986. 20. Perrin, D., Caron Michel, Gaillot, Georges, “Well Completion and Servicing,” Editions Tecnip, France and Institut francais du petrole, France, 1999. 21. Economides Michael J., Hill Daniel A., Ehlig-Economides Christine, “Petroleum Production Systems,” Prentice Hall PTR, New Jersey, 1994. 128 Texas Tech University, Bertrand O. Affanaambomo, August 2008 22. Guo Boyun, Lyons William C., Ghalambor Ali,” Petroleum Production Engineering a Computer-Assisted Approach,” Elsevier Science & Technology Books, MA, 2007. 23. Ahmed Tarek, “Reservoir Engineering Handbook, 2nd edition,” GPC, TX, 2001. 24. http://www.geomore.com/Completed%20Well.htm 25. Bharath Rao, “Multiphase Flow Models Range of Applicability,” CTES, L.C, TX, 1998. 26. http://money.cnn.com/2008/05/16/news/economy/oil_speculator/index.htm?po stversion=2008051615 27. Trenchard, J. and Whisenant, J. B., "Government Wells Oil Field, Duval County, Texas," Bulletin of the American Association of Petroleum Geologists Vol. 19, No. 8 August, 1935. PP. 1131-1147. 28. Frederick, B. and DeWeese, E., "Kaplan Caper," in Drilling, June, 1967. p.38. 29. Schlumberger, “GHOST--Gas Holdup Optical Sensor Tool brochure,” SMP5762, 2001. 30. http://www.fekete.com/software/virtuwell/description.asp 129 Texas Tech University, Bertrand O. Affanaambomo, August 2008 APPENDIX A WELL PRODUCTION FORECAST INPUT DATA Table A1: Input data for well production forecast21 kH, md 13 µo, cp 1.7 h, ft 115 γo, oAPI 32 pi, psi 4350 γg, oAPI 0.71 pb, psi 4350 T, oF 180 Co, psi-1 1.20E-05 Tpc, oR 395 Cw, psi-1 3.00E-06 Ppc, psi 667 Cf, psi-1 3.10E-06 Sw , fraction 0.3 Ct, psi-1 1.25E-05 Φ, fraction 0.21 µg, cp 0.023 rw, ft 0.406 re, ft 1490 130 Texas Tech University, Bertrand O. Affanaambomo, August 2008 Figure A1 Thermodynamic Properties for Fluid21 131 Texas Tech University, Bertrand O. Affanaambomo, August 2008 Figure A2 Thermodynamic Properties for Fluid21 132 Texas Tech University, Bertrand O. Affanaambomo, August 2008 Figure A3 Relative Permeabilities for Fluid21 133 Texas Tech University, Bertrand O. Affanaambomo, August 2008 “The Minimum Performance Properties of API Tubing”22 134 Texas Tech University, Bertrand O. Affanaambomo, August 2008 135 Texas Tech University, Bertrand O. Affanaambomo, August 2008 APPENDIX B ADDITIONAL WELL PRODUCTION FORECAST RESULTS Table B1: Oil Production Forecast for N = 1 PR (psia) 4350 Bo (rb/stb) Bg (rb/scf) Rs (rb/scf) Φg Rav (rb/scf) Φn ∆N p (stb) 1.430 1.420 6.9E-04 7.1E-04 840 820 199.48 0.169 839 2.93E-03 1.413 7.2E-04 805 111.22 0.095 863 2.28E-03 1.395 7.4E-04 770 49.12 0.044 1,014 5.86E-03 1.388 7.6E-04 750 31.56 0.029 1,166 5.27E-03 1.380 7.8E-04 730 22.64 0.022 1,367 5.16E-03 1.370 8.0E-04 705 17.11 0.017 1,685 5.21E-03 1.360 8.1E-04 680 13.58 0.014 2,078 4.73E-03 1.353 8.3E-04 660 11.19 0.012 2,444 4.09E-03 1.345 8.5E-04 640 9.42 0.010 2,851 3.78E-03 1.338 8.7E-04 620 8.07 0.009 3,300 3.48E-03 1 4250 4150 4050 3950 3850 3750 3650 3550 3450 3350 136 N1p (stb) 2.93E-03 2.93E-03 5.21E-03 5.21E-03 1.11E-02 1.11E-02 1.63E-02 1.63E-02 2.15E-02 2.15E-02 2.67E-02 2.67E-02 3.14E-02 3.14E-02 3.55E-02 3.55E-02 3.93E-02 3.93E-02 4.28E-02 4.28E-02 Texas Tech University, Bertrand O. Affanaambomo, August 2008 Table B2: Gas Production Forecast for N = 1 P R (psia) ∆G1p (scf) G1p (scf) 2.46E+00 2.46E+00 0.693068 So Sg kro krg S 0.006932 0.462821 6.01E-05 0 0.012168 0.436554 0.000174 1 0.024689 0.379638 0.000664 1.1 0.0319 0.350292 0.001079 1.2 0.038996 0.323629 0.001577 1.3 0.047278 0.295062 0.002271 1.4 0.055194 0.270121 0.003044 1.5 0.63854 0.06146 0.25188 0.00373 1.6 0.63251 0.06749 0.235494 0.004453 1.7 7.44E+01 0.626707 0.073293 0.220729 0.005205 1.8 4350 4250 2.46E+00 1.97E+00 4150 4.43E+00 5.94E+00 4050 1.04E+01 0.675311 1.04E+01 6.14E+00 3950 1.65E+01 0.6681 1.65E+01 7.05E+00 3850 2.36E+01 0.661004 2.36E+01 8.78E+00 3750 3.23E+01 0.652722 3.23E+01 9.84E+00 3650 4.22E+01 0.644806 4.22E+01 1.00E+01 3550 5.22E+01 5.22E+01 1.08E+01 3450 6.30E+01 6.30E+01 1.15E+01 3350 4.43E+00 0.687832 7.44E+01 137 Texas Tech University, Bertrand O. Affanaambomo, August 2008 Table B3: Production Schedule Forecast for 1.995” Tubing PR (psia) qo (stb/d) ΔNp (stb) 1,017 1.7E+05 Np (stb) ΔGp (scf) Gp (scf) Δt (d) t (d) 4350 4250 171,959 891 1.3E+05 4150 1.16E+08 3.4E+05 4050 3950 3850 3750 3650 3550 3450 331 6.33E+08 2.0E+05 2.22E+03 3.06E+09 2,307,321 669 368 5.87E+08 2.2E+05 1.85E+03 2.48E+09 2,085,482 698 391 5.77E+08 2.4E+05 1.46E+03 1.90E+09 1,845,188 726 375 5.15E+08 2.8E+05 1.09E+03 1.38E+09 1,567,356 754 371 4.14E+08 3.1E+05 7.18E+02 9.69E+08 1,261,638 781 398 3.61E+08 3.0E+05 3.19E+02 6.08E+08 958,875 807 150 3.48E+08 3.1E+05 1.69E+02 2.60E+08 649,494 835 169 1.44E+08 305,778 863 3350 1.44E+08 2.55E+03 318 3.70E+09 6.73E+08 2,511,388 305 4.37E+09 138 2.87E+03 3.18E+03 Texas Tech University, Bertrand O. Affanaambomo, August 2008 Table B4: Production Forecast for 1.995" Tubing (psia) t (d) Production Rate (bbl/d) Cumulative Production (stb) GLR, (scf/bbl) Gas Produced, (scf/day) 4350 0 0 0 0 0 4250 169 1,017 171,959 839 853263 4150 319 891 305,778 863 768933 4050 718 863 649,494 1,014 875082 3950 1088 835 958,875 1,166 973610 3850 1463 807 1,261,638 1,367 1103169 3750 1855 781 1,567,356 1,685 1315985 3650 2223 754 1,845,188 2,078 1566812 3550 2554 726 2,085,482 2,444 1774344 3450 2872 698 2,307,321 2,851 1989998 3350 3177 669 2,511,388 3,300 2207700 PR 139 Texas Tech University, Bertrand O. Affanaambomo, August 2008 Table B5: Production Schedule Forecast for 2.441” Tubing P R (psia) qo (stb/d) ΔNp (stb) 1,075 1.7E+05 Np (stb) ΔGp (scf) Gp (scf) Δt (d) t (d) 4350 4250 171,959 938 1.3E+05 4150 1.16E+08 3.4E+05 4050 879 3850 3750 3650 2.4E+05 735 2.2E+05 3550 350 5.87E+08 2.11E+03 314 3.06E+09 6.33E+08 2.0E+05 1.76E+03 2.48E+09 2,307,321 706 372 5.77E+08 2,085,482 3450 1.39E+03 1.90E+09 1,845,188 765 357 5.15E+08 2.8E+05 1.03E+03 1.38E+09 1,567,356 794 352 4.14E+08 3.1E+05 6.81E+02 9.69E+08 1,261,638 822 378 3.61E+08 3.0E+05 3.03E+02 6.08E+08 958,875 849 143 3.48E+08 3.1E+05 1.60E+02 2.60E+08 649,494 3950 160 1.44E+08 305,778 909 3350 1.44E+08 2.43E+03 302 3.70E+09 6.73E+08 2,511,388 289 4.37E+09 140 2.73E+03 3.02E+03 Texas Tech University, Bertrand O. Affanaambomo, August 2008 Table B6: Production Forecast for 2.441" Tubing PR Cumulative Production (stb) GLR, (scf/bbl) Gas Produced, (scf/day) (psia) t (d) Production Rate (bbl/d) 4350 0 0 0 0 0 4250 160 1,075 171,959 839 901925 4150 303 938 305,778 863 809494 4050 681 909 649,494 1,014 921726 3950 1033 879 958,875 1,166 1024914 3850 1389 849 1,261,638 1,367 1160583 3750 1761 822 1,567,356 1,685 1385070 3650 2111 794 1,845,188 2,078 1649932 3550 2425 765 2,085,482 2,444 1869660 3450 2727 735 2,307,321 2,851 2095485 3350 3016 706 2,511,388 3,300 2329800 141 Texas Tech University, Bertrand O. Affanaambomo, August 2008 Table B7: Production Schedule Forecast for 2.992” Tubing P R (psia) qo (stb/d) ΔNp (stb) 1,117 1.7E+05 Np (stb) ΔGp (scf) Gp (scf) Δt (d) t (d) 4350 4250 171,959 974 1.3E+05 4150 1.16E+08 3.4E+05 4050 3950 3850 3750 3650 3550 3450 304 6.33E+08 2.0E+05 142 2.34E+03 292 3.70E+09 6.73E+08 2,511,388 2.04E+03 3.06E+09 2,307,321 730 338 5.87E+08 2.2E+05 1.70E+03 2.48E+09 2,085,482 760 360 5.77E+08 2.4E+05 1.34E+03 1.90E+09 1,845,188 791 344 5.15E+08 2.8E+05 9.96E+02 1.38E+09 1,567,356 821 340 4.14E+08 3.1E+05 6.56E+02 9.69E+08 1,261,638 850 365 3.61E+08 3.0E+05 2.91E+02 6.08E+08 958,875 880 137 3.48E+08 3.1E+05 1.54E+02 2.60E+08 649,494 911 154 1.44E+08 305,778 942 3350 1.44E+08 2.63E+03 280 4.37E+09 2.91E+03 Texas Tech University, Bertrand O. Affanaambomo, August 2008 Table B8: Production Forecast for 2.992" Tubing P R (psia) t (d) Production Rate (bbl/d) Cumulative Production (stb) GLR, (scf/bbl) Gas Produced, scf/day 4350 0 0 0 0 0 4250 154 1117 171958.7143 839 937163 4150 291 974 305777.5666 863 840562 4050 656 942 649493.8706 1,014 955188 3950 996 911 958874.9411 1,166 1062226 3850 1340 880 1261638.375 1,367 1202960 3750 1700 850 1567355.847 1,685 1432250 3650 2038 821 1845187.952 2,078 1706038 3550 2342 791 2085481.801 2,444 1933204 3450 2634 760 2307320.773 2,851 2166760 3350 2913 730 2511388.454 3,300 2409000 143 1200 3000000 1000 2500000 800 2000000 600 1500000 400 1000000 Production Rate 200 500000 Cumulative Production 0 0 0 20 40 60 80 100 Time, month Figure B1: Production Forecast for 2.992” Tubing 144 120 Cumulative Production, STB Production Rate, stbl/day Texas Tech University, Bertrand O. Affanaambomo, August 2008 Texas Tech University, Bertrand O. Affanaambomo, August 2008 Table B9: Production Schedule Forecast for 3.340” Tubing PR (psia) 4350 qo (stb/d) ΔNp (stb) 1,136 1.7E+05 4250 (stb) ΔGp (scf) 1.3E+05 4150 957 3.4E+05 3950 3850 862 832 3550 3450 300 6.33E+08 2.0E+05 2.01E+03 3.06E+09 2,307,321 739 334 5.87E+08 2.2E+05 1.67E+03 2.48E+09 2,085,482 770 355 5.77E+08 2.4E+05 1.32E+03 1.90E+09 1,845,188 801 339 5.15E+08 2.8E+05 9.81E+02 1.38E+09 1,567,356 3650 6.46E+02 335 4.14E+08 3.1E+05 3750 359 9.69E+08 1,261,638 2.31E+03 288 3.70E+09 6.73E+08 2,511,388 2.60E+03 276 4.37E+09 145 (d) 2.87E+02 6.08E+08 3.61E+08 3.0E+05 t 1.51E+02 2.60E+08 958,875 893 (d) 135 3.48E+08 3.1E+05 Δt 151 1.16E+08 649,494 924 (scf) 1.44E+08 305,778 4050 Gp 1.44E+08 171,959 989 3350 Np 2.87E+03 Texas Tech University, Bertrand O. Affanaambomo, August 2008 Table B10: Production Forecast for 3.340" Tubing PR Cumulative Production (stb) GLR, (scf/bbl) Gas Produced, (scf/day) (psia) t (d) Production Rate (bbl/d) 4350 0 0 0 0 0 4250 151 1136 171958.7143 839 953104 4150 287 989 305777.5666 863 853507 4050 646 957 649493.8706 1,014 970398 3950 981 924 958874.9411 1,166 1077384 3850 1320 893 1261638.375 1,367 1220731 3750 1674 862 1567355.847 1,685 1452470 3650 2008 832 1845187.952 2,078 1728896 3550 2308 801 2085481.801 2,444 1957644 3450 2596 770 2307320.773 2,851 2195270 3350 2873 739 2511388.454 3,300 2438700 146 1200 3000000 1000 2500000 800 2000000 600 1500000 400 1000000 Production Rate 200 500000 0 0 0 20 40 60 80 100 Time, month Figure B2: Production Forecast for 3.340” Tubing 147 120 Cumulative Production, STB Production Rate, STB/d Texas Tech University, Bertrand O. Affanaambomo, August 2008 Texas Tech University, Bertrand O. Affanaambomo, August 2008 Scenario 2 Dual Tubing Table B11: Production Schedule Forecast for Dual Tubing (2.441" & 1.995") PR (psia) qo (stb/d) ΔNp (stb) 1091 171958.71 ΔGp (scf) Np (stb) Gp (scf) Δt (d) T (d) 4350 4250 171958.7 953 133818.85 4150 1.16E+08 343716.3 4050 3950 3850 3750 3650 3550 3450 311.6652 6.33E+08 204067.68 2084.423 3.06E+09 2307321 711 346.4241 5.87E+08 221838.97 1737.999 2.48E+09 2085482 741 367.8911 5.77E+08 240293.85 1370.108 1.9E+09 1845188 771 352.0505 5.15E+08 277832.11 1018.058 1.38E+09 1567356 802 347.229 4.14E+08 305717.47 670.8285 9.69E+08 1261638 831 372.7943 3.61E+08 302763.43 298.0342 6.08E+08 958874.9 860 140.4185 3.48E+08 309381.07 157.6157 2.6E+08 649493.9 891 157.6157 1.44E+08 305777.6 922 3350 1.44E+08 2396.088 299.3778 3.7E+09 6.73E+08 2511388 287.015 4.37E+09 148 2695.466 2982.481 Texas Tech University, Bertrand O. Affanaambomo, August 2008 Table B12: Production Forecast for Dual Tubing (2.441" & 1.995") P R (psia) t (d) Production Rate (bbl/d) Cumulative Production (stb) GLR, (scf/bbl) Gas Produced, (scf/day) 4350 0 0 0 0 0 4250 158 1091 171958.7143 839 915349 4150 298 953 305777.5666 863 822439 4050 671 922 649493.8706 1,014 934908 3950 1018 891 958874.9411 1,166 1038906 3850 1370 860 1261638.375 1,367 1175620 3750 1738 831 1567355.847 1,685 1400235 3650 2084 802 1845187.952 2,078 1666556 3550 2396 771 2085481.801 2,444 1884324 3450 2695 741 2307320.773 2,851 2112591 3350 2982 711 2511388.454 3,300 2346300 149 Texas Tech University, Bertrand O. Affanaambomo, August 2008 Table B13: Production Schedule Forecast for Dual Tubing (3.340" & 2.441") PR (psia) qo (stb/d) ΔNp (stb) 1136 171958.7 Np (stb) ΔGp (scf) Gp (scf) Δt (d) t (d) 4350 4250 171958.7 989 133818.9 4150 115520235 343716.3 4050 3950 3850 3750 3650 3550 3450 300.7432 632573070 204067.7 2011.018 3.06E+09 2307321 735 334.7375 587217145 221839 1676.28 2.48E+09 2085482 768 355.0726 577420272 240293.8 1321.208 1.9E+09 1845188 799 339.8018 515219303 277832.1 981.406 1.38E+09 1567356 830 335.1908 413986592 305717.5 646.2152 9.69E+08 1261638 861 359.5359 360592677 302763.4 286.6793 6.08E+08 958874.9 891 135.3072 348460540 309381.1 151.3721 2.6E+08 649493.9 923 151.3721 1.44E+08 305777.6 956 3350 144304796 2311.761 288.8528 3.7E+09 673326479 2511388 277.6431 4.37E+09 150 2600.614 2878.257 Texas Tech University, Bertrand O. Affanaambomo, August 2008 Table B14: Production Forecast for Dual Tubing (3.340" & 2.441") PR Cumulative Production (stb) GLR, (scf/bbl) Gas Produced, (scf/day) (psia) t (d) Production Rate (bbl/d) 4350 0 0 0 0 0 4250 151 1136 171958.7143 839 953104 4150 287 989 305777.5666 863 853507 4050 646 956 649493.8706 1,014 969384 3950 981 923 958874.9411 1,166 1076218 3850 1321 891 1261638.375 1,367 1217997 3750 1676 861 1567355.847 1,685 1450785 3650 2011 830 1845187.952 2,078 1724740 3550 2312 799 2085481.801 2,444 1952756 3450 2601 768 2307320.773 2,851 2189568 3350 2878 735 2511388.454 3,300 2425500 151 Texas Tech University, Bertrand O. Affanaambomo, August 2008 Scenario 3 Trio Tubing Table B15: Production Schedule Forecast for Trio Tubing PR (psia) 4350 qo (stb/d) ΔNp (stb) 1154 171958.71 4250 ΔGp (scf) 1005 133818.85 971 343716.3 3950 259825031 904 3.61E+08 302763.43 3750 841 3550 776 297.0258 6.33E+08 204067.68 1981.79481 3.063E+09 2307320.8 746 330.3592 5.87E+08 221838.97 1651.43559 2.476E+09 2085481.8 3450 350.1918 5.77E+08 240293.85 1301.24376 1.898E+09 1845188 809 334.9153 5.15E+08 277832.11 966.328453 1.383E+09 1567355.8 3650 330.1826 4.14E+08 305717.47 636.14588 968878248 1261638.4 873 282.164104 353.9818 608285571 958874.94 3850 149.011018 133.1531 3.48E+08 309381.07 2278.82058 285.875 3.695E+09 6.73E+08 2511388.5 2564.69555 273.5492 4.369E+09 152 t (d) 149.011 1.16E+08 649493.87 937 Δt (d) 144304796 305777.57 4050 Gp (scf) 1.44E+08 171958.71 4150 3350 Np (stb) 2838.24472 Texas Tech University, Bertrand O. Affanaambomo, August 2008 Table B16: Production Forecast for Trio Tubing PR Cumulative Production (stb) GLR, (scf/bbl) Gas Produced, (scf/day) (psia) t (d) Production Rate (bbl/d) 4350 0 0 0 0 0 4250 149 1154 171958.7143 839 968206 4150 282 1005 305777.5666 863 867315 4050 636 971 649493.8706 1,014 984594 3950 966 937 958874.9411 1,166 1092542 3850 1301 904 1261638.375 1,367 1235768 3750 1651 873 1567355.847 1,685 1471005 3650 1982 841 1845187.952 2,078 1747598 3550 2279 809 2085481.801 2,444 1977196 3450 2565 776 2307320.773 2,851 2212376 3350 2838 746 2511388.454 3,300 2461800 153 Texas Tech University, Bertrand O. Affanaambomo, August 2008 Scenario 4 Quad tubing Table B17: Production Schedule Forecast for Quad Tubing P R (psia) qo (stb/d) ΔNp (stb) 1143 171958.71 Np (stb) ΔGp (scf) Gp (scf) Δt (d) t (d) 4350 4250 171958.7 995 133818.85 4150 1.16E+08 343716.3 4050 3950 3850 305717.47 833 277832.11 3750 3550 1.9E+09 3450 2.48E+09 299.9923 6.33E+08 204067.68 154 2300.116 288.1026 3.7E+09 6.73E+08 2511388 2000.124 3.06E+09 2307321 739 1666.592 333.5319 5.87E+08 221838.97 1313.161 353.4306 5.77E+08 2085482 770 337.9056 5.15E+08 240293.85 975.2557 1.38E+09 1845188 801 333.0259 4.14E+08 1567356 3650 642.2298 9.69E+08 1261638 865 357.2935 3.61E+08 302763.43 284.9364 6.08E+08 958874.9 896 134.4913 3.48E+08 309381.07 150.4451 2.6E+08 649493.9 929 150.4451 1.44E+08 305777.6 962 3350 1.44E+08 2588.219 276.1403 4.37E+09 2864.359 Texas Tech University, Bertrand O. Affanaambomo, August 2008 Table B18: Production Forecast for Quad Tubing Cumulative Production (stb) GLR, (scf/bbl) Gas Produced, (scf/day) P R (psia) t (d) Production Rate (bbl/d) 4350 0 0 0 0 0 4250 150 1143 171958.7143 839 958977 4150 285 995 305777.5666 863 858685 4050 642 962 649493.8706 1,014 975468 3950 975 929 958874.9411 1,166 1083214 3850 1313 896 1261638.375 1,367 1224832 3750 1667 865 1567355.847 1,685 1457525 3650 2000 833 1845187.952 2,078 1730974 3550 2300 801 2085481.801 2,444 1957644 3450 2588 770 2307320.773 2,851 2195270 3350 2864 739 2511388.454 3,300 2438700 155 Texas Tech University, Bertrand O. Affanaambomo, August 2008 4500 IPR for pr = 4250 psia 4000 IPR for pr = 4150 psia IPR for pr = 4050 psia 3500 IPR for pr = 3950 psia IPR for pr = 3850 psia Pwf, psia 3000 IPR for pr = 3750 psia 2500 IPR for pr = 3650 psia IPR for pr = 3550 psia 2000 IPR for pr = 3450 psia 1500 IPR for pr = 3350 psia TPR for pr = 4250 psia 1000 TPR for pr = 4150 psia TPR for pr = 4050 psia 500 TPR for pr = 3950 psia 0 -100 TPR for pr = 3850 psia 400 900 1400 Production Rate, STB/d TPR for pr = 3750 psia TPR for pr = 3650 psia Figure B3: Nodal Analysis Plot for 2.992" Tubing 156 Texas Tech University, Bertrand O. Affanaambomo, August 2008 4500 IPR for pr = 4250 psia 4000 IPR for pr = 4150 psia IPR for pr = 4050 psia 3500 IPR for pr = 3950 psia IPR for pr = 3850 psia Pwf, psia 3000 IPR for pr = 3750 psia 2500 IPR for pr = 3650 psia IPR for pr = 3550 psia 2000 IPR for pr = 3450 psia 1500 IPR for pr = 3350 psia TPR for pr = 4250 psia 1000 TPR for pr = 4150 psia TPR for pr = 4050 psia 500 TPR for pr = 3950 psia 0 TPR for pr = 3850 psia 0 500 1000 1500 Production Rate, STB/d TPR for pr = 3750 psia TPR for pr = 3650 psia Figure B4: Nodal Analysis Plot for 3.340" Tubing 157 Texas Tech University, Bertrand O. Affanaambomo, August 2008 APPENDIX C COST ASSUMPTIONS Table C1: costs Assumptions ACQUISITION Land and landwork Wellbore Geological/Engineering Seismic data Seismic reprocessing Seismic interpretation ACQUISITION TOTAL $8,000 $15,000 $ 7,000 $40,850 $14,000 $ 4,500 $89,350 DRILLING Prepare location Well preparation Mill casing section Drill directional Drill pipe rental Drilling mud Drill bits Geological/Engineering Mud logger 6 days x 400 DRILLING TOTAL $ 1,000 $ 8,000 $15,000 $45,000 $ 9,500 $ 2,500 $ 7,000 $ 5,000 $ 2,400 $95,400 COMPLETION Completion rig Tubing Rods and pump Size 456 pumping unit Production facilities Field Supervision COMPLETION TOTAL $ 4,500 varies $ 8,000 $18,000 $12,500 $ 3,000 $ 56,725 PROJECTED TOTAL COST 158 $241,475 (plus or minus 10%) Texas Tech University, Bertrand O. Affanaambomo, August 2008 APPENDIX D ADITIONAL ECONOMIC ANALYSIS RESULTS Table D1: Economic Analysis for 2.992" Tubing Time, day Oil Produced, bbl/day Gas Produced MMbtu/day Gross REVENUE, $/day Cost, $ Cashflow, $ 0 0 0 0 292830 -292830 154 1,117 965.28 152101.81 292830 -140728.19 291 974 865.78 132907.29 292830 -7820.90 656 942 983.84 130231.00 292830 122410.11 996 911 1094.09 127590.75 292830 250000.85 1340 880 1239.05 125350.91 292830 375351.76 1700 850 1475.22 124289.58 292830 499641.34 2038 821 1757.22 123883.24 292830 623524.58 2342 791 1991.20 122796.68 292830 746321.26 2634 760 2231.76 121659.85 292830 867981.10 2913 730 2481.27 120752.41 292830 988733.52 NPV, $ 1768031.994 ROI, % 13.77 159 Payout Time, days 313 Texas Tech University, Bertrand O. Affanaambomo, August 2008 Table D2: Economic Analysis for 3.340" Tubing Time, day 0 151 287 646 981 1320 1674 2008 2308 2596 2873 Oil Produced, bbl/day 0 1,136 989 957 924 893 862 832 801 770 739 NPV, $ 1728598.835 Gas Produced, Mmbtu/day 0 981.70 879.11 999.51 1109.71 1257.35 1496.04 1780.76 2016.37 2261.13 2511.86 Gross REVENUE, $/day 0 154689.04 134954.12 132304.75 129411.47 127202.68 126044.26 125543.06 124349.10 123260.63 122241.14 ROI, % 13.02 160 Cost, $ Cashflow, $ 306590 -306590 306590 -151900.96 306590 -16946.84 306590 115357.90 306590 244769.38 306590 371972.06 306590 498016.32 306590 623559.38 306590 747908.48 306590 871169.11 306590 993410.25 Payout Time, days 333 Texas Tech University, Bertrand O. Affanaambomo, August 2008 APPENDIX E VITA Bertrand O. Affanaambomo (Oliver) was born in Douala, Cameroon and grew up in Yaoundé, Cameroon. He graduated from Lycee Technique de Nkolbisson with the degree in electricity and maintenance electro-mechanic. In 2003, he transferred to Texas Tech University from Georgia Perimeter College where he graduated with a Bachelor of Science Degree in Petroleum Engineering. His curriculum at Texas Tech gave him both the base of knowledge for petroleum engineering and practical opportunities to apply that knowledge. For example, in his advanced drilling engineering class, he prepared a mud plan, a bit plan, a casing plan, and a hydraulic plan for a proposed well in Campbell County, Wyoming. Also in his advanced petrophysics class, he worked on a petrophysical analysis of well #5399 in the lower Wolfcamp Field located in the Permian Basin. Oliver worked as a teaching assistant in the advanced production class in which he assisted students in performing nodal analysis in electric submersible pumps and Surface Centrifugal Pumps to determine optimum flowrate, production forecast, and stabilized flowrate using PERFORM v6.0 software and VirtuWellTM. During his academic year at Texas Tech University, Oliver was involved in different student organizations. He has been an active member of Texas Tech University Chapter of the Society of Petroleum Engineers and a member of Pi Epsilon Tau, 161 Texas Tech University, Bertrand O. Affanaambomo, August 2008 Petroleum Engineering's honor society, since 2003 and 2006, respectively. He was the president of African Student Organization in 2004-2005. 162 PERMISSION TO COPY In presenting this thesis in partial fulfillment of the requirements for a master’s degree at Texas Tech University or Texas Tech University Health Sciences Center, I agree that the Library and my major department shall make it freely available for research purposes. Permission to copy this thesis for scholarly purposes may be granted by the Director of the Library or my major professor. It is understood that any copying or publication of this thesis for financial gain shall not be allowed without my further written permission and that any user may be liable for copyright infringement. Agree (Permission is granted.) Bertrand O. Affanaambomo Student Signature 07/25/2008 Date Disagree (Permission is not granted.) _______________________________________ Student Signature _________________ Date