20th European Symposium on Computer Aided Process Engineering – ESCAPE20 S. Pierucci and G. Buzzi Ferraris (Editors) © 2010 Elsevier B.V. All rights reserved. Predicting critical properties, density and viscosity of fatty acids, triacylglycerols and methyl esters by group contribution methods Mauricio Sales-Cruz,a Gloria Aca-Aca,b Oscar Sánchez-Daza,c Teresa LópezArenas a a Departamento de Procesos y Tecnología, Universidad Autónoma MetropolitanaCuajimalapa, Artificios 40, 01120 Mexico D.F., Mexico, E-mail: asales@correo.cua.uam.mx, mtlopez@correo.cua.uam.mx b Colegio de Ingeniería de Alimentos, Facultad de Ingeniería Química, Benemérita Universidad Autónoma de Puebla, Ciudad Universitaria, 72570 Puebla Pue., Mexico, E-mail: gloryaca@yahoo.com.mx c Colegio de Ingeniería Química, Facultad de Ingeniería Química, Benemérita Universidad Autónoma de Puebla, Ciudad Universitaria, 72570 Puebla Pue., Mexico, E-mail: oosdaza@yahoo.com Abstract The knowledge of critical properties, densities and viscosities (in function of temperature) of the main fatty compounds involved in the biodiesel production are essential for process engineering. Even though several studies have reported properties for some compounds (mainly for fatty acids), there are still a necessity of expanding the databank gathered from literature. In contrast to traditional methods based on temperature-dependence correlations, in this work, methodologies for property prediction based on group contribution methods are presented. Keywords: Group contribution, thermodynamic property estimation, oil compounds, biodiesel compounds. 1. Introduction Biodiesel fuels derived from vegetable oils or animal fats, which are used as substitutes for conventional petroleum fuel in diesel engines, have recently received increased attention. This interest is based on a number of properties of biodiesel including its biodegradability and the fact that it is produced from a renewable resource. While the high density and viscosity of vegetable oils and animal fats tends to cause problems when used directly in diesel engines, if oils and fats are transesterified using short-chain alcohols, the resulting methyl esters (biodiesel) have viscosities that are closer to petroleum-based diesel fuel. So that the knowledge of their physical properties as a function of temperature and reliable predictive models is of great practical interest for process engineering, considering the demand of computational tools for process design, evaluation, simulation, optimization, control, etc. Recently much work has been done on measuring and estimating density and viscosity of fatty compounds, vegetable oils and biodiesel fuels as a function of temperature. In most cases, polynomial correlations or specific equations (like Rackett equation for density and Vogel equation for viscosity) were generated by adjusting each set of experimental data to a specific compound. More generalized models were developed for M. Sales-cruz et al. fatty acids, triacylglycerols, fatty esters and their mixtures. But few of them used the widely concept of group contribution, e.g. for viscosity of fatty acids (Yinghua et al., 2002; Ceriani et al., 2007), for melting points and fusion enthalpies of triglycerides (Zeberg-Mikkelsen and Stenby, 1999), and for vapor pressure of fatty acids (Ceriani and Mirelles, 2004). In particular, the Rackett method as modified by Spencer and Danner (1972) was recommended for density prediction of pure hydrocarbons, organic liquids and mixtures. However, this method requires the critical temperature and pressure of the liquid, and also an experimentally regressed parameter (ZRA), which is reported for fatty acids (Halvorsen et al., 1993) but is unknown for triacylglycerols and methyl esters. The objective of this work is the prediction of critical properties, density and viscosity of the main compounds involved in vegetable oils, animal fats and biodiesel fuels (namely, fatty acids, triacylglycerols and methyl esters), by means of predictive methods based on group contribution. Three contribution-group methods were tested for critical property prediction, which are available in commercial simulators (like Aspen Plus and ICAS). Rackett method was employed for density prediction, based on the previous critical property estimation. Ceriani et al. (2007) method was applied for viscosity prediction. All properties are evaluated as a function of temperature, and the results are in very good agreement with experimental data obtained in this work and other studies reported. The main contribution of this work is the generation of a pure component databank for several fatty acids (FA), triacylglycerols (TAG) and fatty acid methyl esters (FAME), together with a group contribution methodology that can be applied to other no reported compounds. In addition, the pure component data can be used to ascertain mixture property values and to estimate oil and biodiesel properties. 2. Property prediction approach for pure components 2.1. Critical property prediction Many group-contribution methods have been widely used for the prediction of physicochemical properties of pure organic compounds, where a compound or a mixture of compounds is considered as a solution of groups and its properties are the sum of the contribution of each group. One of the first widely used group-contribution methods was the UNIFAC method (Fredenslund et al. 1977) where the value of each property was obtained as the sum of contributions of simple first-order groups. The methods of Joback and Reid (1983) and of Horvath (1992) are also methods of this kind. More recently, a new class of group-contribution methods has been proposed, which defines second order groups to provide more structural information, to distinguish isomers, and to afford more accurate predictions (Mavrovouniotis, 1990; Constantinou and Gani, 1994). Second-order groups have a strong physicochemical meaning and can improve the accuracy of property predictions. Moreover, Marrero and Gani (2001) introduced a higher level of approximation by defining third-order groups to provide more structural information about systems of fused aromatic and nonaromatic rings. In particular, three group contribution methods were selected to estimate the critical properties: Joback-Reid (JR), Constantinou-Gani (CG) and Marrero-Gani (MG), which are available in commercial simulators (such as Aspen Plus and ICAS). To choose the most accurate method, the values of the estimated properties were compared with experimental values reported in literature. Predicting critical properties, density and viscosity of fatty acids, triacylglycerols and methyl esters by group contribution methods 2.2. Density prediction There are a number of methods for predicting the liquid density of compounds and their mixtures. The most important and accurate among them is the modified Rackett method (Spencer and Danner, 1972). According this technique, the pure compound (saturated) liquid density (ρ) is evaluated as follows: RT ⎡⎢⎣1+(1−Tr ) 7 ⎤⎥⎦ , Vs = c Z RA Pc 2 Vs = M (1) ρ Where Vs, R, M, Vc, Tc and Pc are the molar volume of saturated liquids, the gas ideal constant, the molecular weight, and the (estimated) critical volume, temperature and pressure, respectively. ZRA is the Rackett parameter, a correlating parameter unique to each compound determined experimentally. Values of ZRA for FA were reported in Halvorsen et al. (1993), which were calculated by solving the modified Rackett equation (1) directly for ZRA with a reference density at a given temperature. However, there are no values reported for TAG and FAME. In this work, values of parameter ZRA for all compounds were estimated by a least-squares fitting of available experimental values (from this research and other reported studies) of density as a function of temperature. 2.3. Viscosity prediction The viscosity prediction is based on the group contribution model, proposed by Ceriani et al. (2007), for fatty compounds (such as FA, FAME and TAG): B B ⎛ ⎞ ⎡ ⎛ ⎞⎤ lnηi = ∑ N k ⎜ A1k + 1k − C1k ln T − D1k T ⎟ + ⎢ M i ∑ N k ⎜ A2 k + 2 k − C2 k ln T − D2 k T ⎟ ⎥ + Q T T ⎝ ⎠ ⎝ ⎠⎦ k k ⎣ Q = ξ1q + ξ2 , q =α + β T − γ ln T − δ T , ξ1 = f 0 + N c f1 , (2) ξ2 = s0 + N cs s1 where ηi is the dynamic viscosity of molecule i (mPa·s), T is the absolute temperature (K), Nk is the number of groups k in the molecule i, M is the component molecular weight that multiplies the perturbation term; Ajk, Bjk, Cjk, Djk, (j = 1, 2), α, β, γ, δ , f0, f1, s0 and s1 are regressed parameters; Q is a correction term due to the effect of functional groups on the dynamic viscosity; ξ1 is function of the total number of carbon atoms Nc in the molecule; and ξ2 describes the differences between the vapor pressure of isomer esters at the same temperature and is related to the number of carbons of the substitute fraction (Ncs). All adjusted parameters for equations (2) are reported in Ceriani et al. (2007) and are available for the following functional groups: CH3, CH2, COOH, CH=, OH, COO and CH2-CH-CH2. 3. Results and Discussion 3.1. Validation approach The critical properties, density and viscosity were estimated for several compounds of each family, involved in the production of biodiesel. The names of FA are: caprylic acid, C8:0; capric acid, C10:0; lauric acid, C12:0; myristic acid, C14:0; palmitic acid, C16:0; stearic acid, C18:0; oleic acid, C18:1; linoleic acid, C18:2; linolenic acid, C18:3; and ricinoleic acid C18:1(OH). The names of TAG are: tricaprylin, CCC; tricaprin, CaCaCa; trilaurin, LLL; trimyristin, MMM; tripalmitin, PPP; triestearin, SSS; triolein, M. Sales-cruz et al. OOO; trilinolein, LiLiLi; trilinolenin, LnLnLn; and triricinolein, RRR. The names of FAME are the methyl esters of the aforementioned FA. For the validation of predicted values for all properties, experimental data available from this work and other reported studies were used to evaluate the average relative deviation (ARD) according to the relationship: ARD ( % ) = ∑D i N × 100, Di = exp− calc exp ( N : number of points ) (3) 3.2. Prediction of critical properties The critical properties were predicted for all compounds according three groupcontribution methods: JR (first-order groups), CG (second-order groups), and MG (third-order groups). The predictions were done through two simulators: ICAS (2009), developed by the Computer Aided Process Engineering Center, Department of Chemical Engineering, Technical University of Denmark; and Aspen Plus (2009), developed by Aspen Technology, Cambridge Massachussets. The former includes the three methods, while the latter only includes methods of CG and JR. Then the ARD was evaluated, first individually for each compound, then a mean value for all compounds of each family (see in Table 1). It is important to mention that experimental data was available for all compounds of FA family, unfortunately no experimental values were available for TAG family, and few data were found for FAME family (only for C10:0 andc12:00). However we consider that results for FA and available FAME are enough to validate the method. So that, according the results, the most accurate method is CG (with similar results in both simulators, ICAS and Aspen Plus). Predictions for critical properties with CG method are shown in Table 2, 3 and 4 for FA, TAG and FAME, respectively. Table 1. ARD (%) of each property for each compound family (1ICAS, 2Aspen Plus) Parameter Tc Pc Vc MG1 6.83 10.97 3.64 CG1 1.21 4.12 3.82 FA JR1 4.99 5.71 4.10 TAG CG2 1.27 5.74 4.01 JR2 3.91 6.42 4.60 - MG1 0.77 0.00 3.49 CG1 6.93 2.71 3.22 FAME JR1 1.45 2.41 3.95 CG2 6.93 2.71 3.22 JR2 0.39 2.39 4.09 Table 2. Estimated properties for FA: CG method (Tc in K, Pc in bar, Vc in cm3/mol) C8:0 C10:0 C12:0 C14:0 C16:0 C18:0 C18:1 C18:2 C18:3 C18:1(OH) Tc 695.00 720.40 742.68 762.51 780.38 796.65 795.17 793.68 792.18 Pc 27.67 22.79 19.14 16.36 14.18 12.44 12.16 11.90 11.64 Vc 507.1 618.6 730.2 841.7 953.2 1064.7 1054.2 1043.7 1033.2 Zc 0.24 0.23 0.22 0.22 0.21 0.20 0.19 0.19 0.18 811.21 12.79 1061.2 0.20 Table 3. Estimated properties for TAG: CG method (Tc in K, Pc in bar, Vc in cm3/mol) CaCaCa Tc Pc Vc Zc 793.40 7.43 1609.7 0.18 CCC LLL MMM PPP SSS OOO LiLiLi LnLnLn 835.60 869.80 898.56 923.37 945.19 943.23 941.25 5.91 4.89 4.18 3.67 3.28 3.22 3.17 1944.2 2278.8 2613.4 2947.9 3282.5 3251.0 3219.6 0.17 0.15 0.15 0.14 0.14 0.13 0.13 939.25 3.11 3188.1 0.13 RRR 964.18 3.36 3271.9 0.14 Predicting critical properties, density and viscosity of fatty acids, triacylglycerols and methyl esters by group contribution methods Table 4. Estimated properties for FAME: CG method (Tc in K, Pc in bar, Vc in cm3/mol) C9:0 C11:0 C13:0 C15:0 C17:0 C19:0 C19:1 C19:2 C19:3 C19:1(OH) Tc 580.31 625.53 661.69 691.81 717.63 740.23 738.21 736.16 734.09 Pc 23.07 19.36 16.52 14.31 12.55 11.12 10.89 10.67 10.46 Vc 561.0 672.5 784.1 895.6 1007.1 1118.6 1108.1 1097.6 1087.2 Zc 0.27 0.23 0.24 0.22 0.21 0.20 0.20 0.19 0.19 759.83 11.41 1115.1 0.20 3.3. Prediction of densities and viscosities As explained in section 2.2, firstly values of ZRA were fitted as shown in Table 5. It is worth of mention that the original Rackett equation employs the compressibility factor Zc instead of ZRA as proposed by Spencer and Danner (1972). However this last method has been demonstrated to be more accurate (Poling et al., 2001). Nonetheless, values of Zc and ZRA are similar according Tables 2-4 and 5. Secondly, the densities were predicted according the modified Rackett equation (Eq. 1). Predictions and experimental data for some representative compounds are shown in Fig. 1. Results were quite accurate, with ARD for each compound family: 0.84% for FAME, 1.19% for TAG, and 0.19% for FAME. Thirdly, the viscosities were predicted according the groupcontribution method of Eq. (2). Comparison of predictions and experimental values for some compounds are shown in Fig. 2. Results were satisfactory, mainly for TAG family (ARD 3.63%) and FA (ARD 11.91%), but not too accurate for FAME family (ARD 24.39%). This last high value was due to the lack of enough experimental values, but predictions of FA and TAG may be acceptable within measuring and predicting errors. FA ZRA TAG ZRA FAME ZRA C8:0 C10:0 C12:0 C14:0 C16:0 C18:0 C18:1 C18:2 C18:3 C18:1(OH) 0.24920 0.24426 0.23983 0.23466 0.22953 0.22467 0.21939 0.22550 0.22840 0.22429 CCC CaCaCa LLL MMM PPP SSS OOO LiLiLi LnLnLn RRR 0.21412 0.20990 0.19336 0.19308 0.18554 0.18332 0.18168 0.17860 0.17432 0.18951 C9:0 C11:0 C13:0 C15:0 C17:0 C19:0 C19:1 C19:2 C19:3 C19:1(OH) 0.25938 0.25124 0.24397 0.23757 0.23154 0.22559 0.22134 0.21606 0.21261 0.22413 ηFA (mPa.s) 0.88 -3 0.86 C10:0 C12:0 C14:0 C18:0 0.84 -3 ρTAG (g cm ) 0.82 C10:0 C12:0 C14:0 C18:0 10 100 0.96 LLL CCC PPP SSS 0.94 0.92 0.90 ηTAG (mPa.s) ρFA (g cm ) Table 5. Values of ZRA CCC LiLiLi PPP SSS 10 ηFAME (mPa.s) -3 ρFAME (g cm ) 0.88 0.86 0.84 C11:0 C13:0 C15:0 C19:0 0.82 0.80 20 40 60 T (°C) 80 Figure 1. Predictions of density. 100 120 C11:0 C13:0 C15:0 C19:0 10 1 20 40 60 T (°C) 80 Figure 2. Predictions of viscosity. 100 120 M. Sales-cruz et al. It is worth of mention that although only pure compounds properties have been predicted, they can be used to predict mixture properties by mixing rules. For instance, Rackett mixture density (Spencer and Danner, 1973) (Eq. 4a, b) and the modified Kay’s rule for viscosity (Eq. 4c) can be applied (xi is the mole fraction of each compound): ρm = 1 Vm c ⎡1+ (1−T ) 2 7 ⎤ r ⎢ ⎦⎥ ∑ xi M i , Vm = A ⋅ R ⋅ Z RA⎣ ,m i =1 c ; lnηm = ∑ xi lnηi (4a, b, c) i =1 4. Summary and Conclusions The main contribution of this work was the generation of a databank for the most important FA, TAG and FAME involved in the biodiesel production, together with group contribution methodologies for critical properties, density and viscosity that can be applied to other no reported compounds. In most cases, good agreement between experimental data and predicted values was obtained. Currently, we are working on the direct application of these results for the estimation of temperature-dependence properties for mixtures, such as oils and biodiesels, which are useful for several research areas of process engineering. 5. Acknowledgements We acknowledge to Prof. Rafiqul Gani for the use of ICAS software. This work has been supported by CONACyT research grants (Projects 84535 and 91222). References Aspen Plus, Aspen Technology, www.aspentech.com (2009). R. Ceriani and A.J.A. 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