1028 for pdf 5/23/01 9:05 AM Page 1 SB 5500.3 R O T A R Y G A S M E T E R S SERIES TM 1028 for pdf 5/23/01 9:05 AM Page 2 SERIES TM Rotary Gas Meters Rugged construction built to withstand . . . Pipe stress Superior strength at bending moment ensures this meter won’t “lockup” under adverse conditions. On-off flow The RPM Series’ rugged construction handles snap-acting loads occurring from quick variations in line conditions typically seen in on/off loads. Climate extremes Built to last. Dramatic temperature fluctuations and harsh conditions have no affect on this meter’s accuracy. 2 American Meter Company introduces the new RPM Series Rotary Gas Meters. Designed for commercial and industrial applications, these new rotary meters provide accurate flow measurement and outstanding performance in the most adverse conditions. Accurate . . . the RPM Series is precision engineered to measure natural gas flow accurately at all standard line conditions. Originally designed, placed and proven in Germany, these meters now have been adapted for the North American commercial and industrial natural gas markets. These meters are also suitable for propane and butane based gases, as well as other inert industrial gases. Tough . . . built of rugged extruded aluminum, the RPM Series is well suited for adverse line conditions. The housing provides greater strength than other manufacturers’ meters of equal capacity making them ideal for rough service where pipe stress and snapacting loads are evident. American’s compact design enables the RPM Series to accommodate tight installations. Versatile . . . standard models can be modified to fit a variety of applications. The optional temperature compensator with electronic data storage, correcting instruments, and automated meter reading, plus high and low frequency pulser options provide flexibility in meeting your specific needs. The RPM Series has been engineered to provide years of reliable service. 1028 for pdf 5/23/01 9:05 AM Page 3 6 2 4 3 5 1028 for pdf 5/23/01 9:05 AM Page 4 SERIES TM 1 1028 for pdf 5/23/01 9:06 AM Page 5 Rotary Gas Meters designed to last Heavy duty housings American’s extruded aluminum housing far exceeds ANSI B109.3 requirements, providing superior strength against bending or twisting from pipe set stress. Flexible mounting of accessories Regardless of the meter’s mounting position, the temperature compensator or correcting instrument faces the reader. Mechanical counter All RPM Series meters ship with a standard uncorrected mechanical index. The magnet driven register and its housing rotate in 90° increments to facilitate vertical or horizontal mounting of the meter. 1 2 3 4 5 6 High frequency inductive pulser option The electronic pulser option produces a flow rate signal that interfaces with popular flow computers. The computer scales the meter’s output and totalizes the volume. A register “tested tough” Built of a teflon and glass reinforced nylon material, this register is exceptionally quiet and will not corrode. The internal register’s low frequency pulse transmitter has been tested to 45 million counts with no failures. Temperature compensator module The “all electronic” RPMTC has six months of data storage and includes a port for downloading corrected and uncorrected volume. 5 1028 for pdf 5/23/01 9:06 AM Page 6 SERIES TM Meter Selection and Operating Principles The Rotary Gas Meter complements American’s existing line of traditional diaphragm and turbine meters. A rotary gas meter, like a diaphragm meter, operates on the positive displacement theory of measurement by creating a fixed-volume measuring compartment. In the rotary’s case, the positive displacement occurs between the meter’s internal housing cavity and its rotating impellers. Deciding whether a rotary, diaphragm, or turbine meter is the best choice for your particular application should depend on the following: ■ pressure of the gas being measured ■ maximum flow rate to be measured ■ minimum flow rate to be measured ■ desired rangeability Diaphragm Rotary Turbine Maximum gas flow Demand initiates gas flow through the meter. 6 Impeller captures a fixed-volume of gas. Rotary operating principles As down stream demand initiates the flow of gas, a pressure drop develops between the meter’s inlet and outlet.This creates an internal force on a pair of hour-glass shaped impellers that begin to rotate allowing the flow of gas to start. As the impellers rotate, gas alternately flows into two fixed-volume chambers created between the impellers and the internal cavity of the meter’s housing. While cycling, these chambers measure a fixed-volume of gas and then discharge that gas down stream filling the demand. These impellers rotate by way of highly synchronized precision gears and will cycle four times during each revolution of the impeller shaft. During operation, there is no metal-to-metal contact between the meter’s housing and impellers. Measuring cavity opens releasing gas downstream. The meter cycles four times completing one revolution. 1028 for pdf 5/23/01 9:06 AM Page 7 Advantages American Meter’s RPM Series Rotary Gas Meters feature many improvements over typical meters in their class. Superior construction, flexible mounting, space saving designs, and optional data storage and transmission features give you a more reliable and versatile meter. Superior strength The RPM Series is designed for optimal performance in extreme temperatures and in the harshest conditions. The meter’s extruded aluminum housing is constructed to provide superior strength at extreme bending moment . . . as much as four times the required strength! As line conditions change and snap-acting loads occur, American’s rotary meters will continue to operate at peak performance. Flexible space saving designs All RPM Series meters mount in either a vertical or horizontal position, depending on available space and convenience. Once installed, all standard and optional equipment can be positioned easily for quick service and convenient reading. ■ standard mechanical register is always in a horizontal position face forward ■ optional temperature compensator and electronic corrector rotate 360° at 45° increments to accommodate any meter position ■ instrument drive features a compact “footprint” compared to other meters in its class ■ temperature compensator’s LCD is “constant on” showing the corrected volume display “Others” Instrument drive features a compact design RPM Series heavy duty housing “Others” Greater strength vs. bending moment Compact design and “constant on” corrected display 7 1028 for pdf 5/23/01 9:06 AM Page 8 SERIES TM Temperature Compensation Module Display screens “Constant On” Corrected Volume 5, 6, 7, or 8 digits Uncorrected Volume 5, 6, 7, or 8 digits Flow Temp. Faren. “F” or Celcius “C” The flow of natural gas can vary depending on changes to its absolute temperature (±5°F = 1% change in volume). To ensure accurate gas flow measurement at the meter, a temperature compensator should be specified. The battery powered temperature compensator mounts directly above the standard mechanical register for compact installation. A thermowell in the rotary’s housing detects temperature changes in the gas stream and makes the appropriate adjustment to the meter’s output measurements. The compensator is accurate in climates ranging from -40°F to +140°F (-40°C to 60°C). Use in particularly harsh conditions (down to -40°F) yields no measurable loss in accuracy. Battery Life in percent (%) remaining Fixed Pressure: PSI or BAR Flow Constant; (8 digits) Test screens Display Test: all LCD segments & decimal points ON Display Corrected and Uncorrected Multiplier of x10, x100, x 1000 Software Revision & Battery type (AL) alkaline, (LI) lithium Supercompressability Coefficient (8 digits) Battery Reset- Percent Remaining, Battery type capacity Alarm screens Low Battery Probe Fault Additional display and test screens are accessed by using a magnetic wand. Check Sum Error Change Battery 8 1028 for pdf 5/23/01 9:06 AM Page 9 Meter Reading Systems Electronic data storage A customer’s complete six month usage history is available through the temperature compensator’s electronic data files. Connecting a laptop computer to the RPMTC’s interface port, a customer’s daily and monthly volume can be downloaded directly into the temperature compensator data acquisition software. The unit’s memory stores daily corrected and uncorrected volume for one month. A separate data file records a monthly summary of this information for the six previous months of operation. TRACE, an RF reading system TRACE is an automated meter reading system using short-range radio signals. This system can be used with any type of American or other manufacturer’s meter. The TRACE system uses a metermounted transponder to collect all volume information from the meter or its temperature compensator. An interrogation signal sent from a mobile or portable reader, initiates a stream of data flow from the transponder containing the current meter reading, an error detection code and an indication of any meter tampering. The system does not need any external connection to operate. Each transponder has its own lithium battery, and under normal conditions should last ten years. American Meter offers portable and mobile interrogation units, or the Rapid Reader II which can enter either manual readings or automated signals for maximum productivity. The RPMTC stores six months of corrected and uncorrected volume usage. A transponder mounted to the rotary meter transmits data to a remote reader. The Rapid Reader II for remote meter reading 9 1028 for pdf 5/23/01 9:06 AM Page 10 SERIES TM Technical Data and Dimensions Meter Size Description Units 9.0C G16 1.5M G25 3.5M G65 5.5M G100 7M G130 11M G200 Q. Max. rated capacity Max. allowable pressure (MAOP) Rangeability ±1% Rangeability ±2% cfh psig 900 175 1500 175 3500 175 5500 175 7000 175 11000 175 >30:1 >60:1 >40:1 >75:1 >75:1 >140:1 >120:1 >210:1 >70:1 >115:1 >120:1 >225:1 Start rate Flow rate @ 0.5", gas Differential 100% flow, gas cfh cfh in. w.c. <3.0 900 0.22 <3.0 1500 0.35 <4.0 2000 1.04 <4.4 4500 0.68 <5.5 4450 1.14 <5.5 6000 1.73 Drive register/I.D. cf/rev 10 10 10 10/100 10/100 10/100 Max. operating speed Flange/flange dimension Nominal pipe size rpm in. in. 2043 6.75 1.5/2 2358 6.75 1.5/2 2950 6.75 2 2425 6.75 2/3 2098 9.50 3 2414 9.50 4 Oil capacity Vertical mount (gear) Vertical mount (drive) Horizontal mount (gear) Horizontal mount (drive) oz. oz. oz. oz. 5.6 6.6 2.9 2.9 5.6 6.6 2.9 2.9 2.7 3.8 0.9 1.6 2.7 3.8 0.9 1.6 6.8 8.5 2.2 5.5 6.8 8.5 2.2 5.5 Carton size Shipping weight in. lbs. 26 42 TBD 65 TBD 75 16" H x 12" W x 21.5" L 33 30 Meter with Temperature Compensator Vertical or horizontal mounting B A C Meter with Instrument Drive Vertical or horizontal mounting B A C 9.72 (246.9) 12.85 (326.4) 6.75 (171.5) 9.50 (241.3) 8.02 9.40 (203.7) (238.8) Horizontal View 10 7.79 8.98 (198.9) (228.1) Vertical View 9.0C - 5.5M = ■ 7M - 11M = ■ 4.37 (111.0) 6.75 (171.5) 9.55 (242.6) 7.49 8.87 (190.2) (225.3) Horizontal View 7.50 (190.5) 7.26 8.55 (184.4) (217.2) Vertical View 9.0C - 5.5M = ■ 7M - 11M = ■ 1028 for pdf 5/23/01 9:06 AM Page 11 Standard Meter Vertical mounting B A Number of holes = D Hole size = E Bolt circle = F C Standard Meter Horizontal mounting Gas Flow Gas Flow A 6.75 9.50 (171.5) (241.3) B 4.35 (110.5) 4.35 (110.5) 6.75 (171.5) 9.50 (241.3) C 6.26 (159.0) 7.48 (190.0) 6.26 (159.0) 7.48 (190.0) 9.0C - 5.5M = ■ 7M - 11M = ■ 9.0C - 5.5M = ■ 7M - 11M = ■ Dimensions in inches (millimeters) Standard meter with and without temperature compensator Horizontal and vertical mounting Meter Size 9.0C G16 1.5M G25 A 13.460 (341.90) 14.960 (380.00) B 5.810 (147.60) 6.390 (162.30) C 7.650 (194.30) 8.570 (217.70) D 4 4 E (ANSI) 5/8-11 5/8-11 E (metric) M16X2 M16X2 F (ANSI) 4.750 (120.65) 4.750 (120.65) F (metric) 4.924 (125.00) 4.924 (125.00) Weight 22.7 (10.30) 30.3 (13.70) lbs. (kg.) Weight with temp comp. lbs. (kg.) 26.0 (11.80) 33.6 (15.30) 3.5M G65 5.5M (2") G100 5.5M (3") G100 7M G130 11M G200 12.950 (328.90) 5.390 (136.90) 7.560 (192.00) 4 5/8-11 M16X2 4.750 (120.65) 4.924 (125.00) 16.890 (429.00) 16.890 (429.00) 7.360 (186.90) 7.360 (186.90) 9.530 (242.10) 9.530 (242.10) 4 4 5/8-11 5/8-11 M16X2 M16X2 4.750 (120.65) 6.000 (152.40) 4.924 (125.00) 6.299 (160.00) 16.400 (413.56) 18.160 (461.26) 6.970 (177.04) 7.980 (202.70) 9.170 (232.92) 10.120 (257.05) 4 8 5/8-11 5/8-11 M16X2 M16X2 6.000 (152.40) 7.500 (190.50) 6.299 (160.00) 7.087 (180.00) 27.0 (12.30) 38.5 (17.50) 38.5 (17.50) 63.1 (28.62) 73.5 (33.31) 30.3 (13.80) 41.8 (19.00) 41.8 (19.00) 66.4 (30.12) 76.8 (34.82) Meter with instrument drive Horizontal and vertical mounting Meter Size 9.0C G16 1.5M G25 A 15.200 (386.10) 17.020 (432.30) B 5.810 (147.60) 6.390 (162.30) C 9.390 (238.50) 10.630 (270.00) D 4 4 E (ANSI) 5/8-11 5/8-11 E (metric) M16X2 M16X2 F (ANSI) 4.750 (120.65) 4.750 (120.65) F (metric) 4.924 (125.00) 4.924 (125.00) Weight 24.3 (11.00) 31.9 (14.50) lbs. (kg.) 3.5M G65 5.5M (2") G100 5.5M (3") G100 7M G130 11M G200 15.020 (381.50) 5.390 (136.90) 9.630 (244.60) 4 5/8-11 M16X2 4.750 (120.65) 4.924 (125.00) 19.020 (483.10) 19.020 (483.10) 7.360 (186.90) 7.360 (186.90) 11.660 (296.20) 11.660 (296.20) 4 4 5/8-11 5/8-11 M16X2 – 4.750 (120.65) 6.000 (152.40) 4.924 (125.00) – 18.530 (470.66) 20.290 (515.37) 6.570 (166.88) 7.980 (202.70) 11.300 (287.02) 12.310 (312.67) 4 8 5/8-11 5/8-11 M16X2 M16X2 6.000 (152.40) 7.500 (190.50) 6.299 (160.00) 7.087 (180.00) 28.6 40.1 64.7 (13.00) (18.20) 40.1 (18.20) (29.34) 75.1 (34.16) 11 1028 for pdf 5/23/01 9:06 AM Page 12 SERIES TM Sizing and Ordering Specifications Using the chart to the right: Corrected capacity at metering pressure – (scfh) Select the appropriate size rotary meter based on maximum instantaneous flow rate and minimum pressure. Badged Rating 0.25 PSIG Meter Size 9.0C 900 1.5M 1500 3.5M 3500 5.5M 5500 7M 7000 11M 11000 1 3 5 10 939 1061 1184 1489 1565 1769 1973 2482 3652 4127 4603 5791 5739 6486 7233 9099 7304 8255 9205 11581 11478 12971 14465 18199 15 20 25 30 1795 2100 2405 2711 2991 3500 4009 4518 6979 8167 9355 10543 10966 12833 14700 16567 13957 16333 18709 21086 21933 25667 29401 33134 40 50 60 70 3322 3933 4544 5155 5537 6555 7573 8592 12919 15295 17671 20047 20301 24035 27769 31503 25838 30590 35342 40094 40602 48070 55538 63005 80 90 100 110 5766 6377 6988 7599 9610 10628 11647 12665 22423 24799 27175 29552 35237 38970 42704 46438 44847 49599 54351 59103 70473 77941 85409 92876 120 125 130 140 8210 8515 8821 9432 13683 14192 14702 15720 31928 33116 34304 36680 50172 52039 53906 57640 63855 66232 68608 73360 100344 104078 107812 115280 150 160 170 175 10043 10654 11265 11570 16738 17757 18775 19284 39056 41432 43808 44996 61374 65108 68841 70708 78112 82864 87616 89993 122747 130215 137683 141417 1.5M G25 3.5M G65 5.5M G100 7M G130 11M G200 ■ Size is determined by finding the maximum hourly flow rate in cubic feet per hour (scfh) and the corresponding pressure at that flow rate. Note: 1000 BTU’s/hr of natural gas equals 1 CFH. (BTU input rating can be found on the equipment/ burner name plate.) ■ Find a value larger than the required maximum instantaneous hourly flow rate in the row representative to the specific minimum operating pressure. The proper rotary meter model heads the column. ie. A maximum load of 25,000 scfh at 100 PSIG requires a 3.5M meter. Local Atm Pressure - (psia) 14.37 Sea Level Atm Pressure - (psia) 14.73 Ordering information Options Meter Size 9.0C G16 Type Connections Pipe size NPT or flanged NPT or flanged flanged flanged flanged flanged 1.5" or 2" 1.5" or 2" 2" 2" or 3" 3" 4" Mounting vertical or horizontal Counter 4, 5 or 6 digit Output drive Multiplier H.D. pulser 12 english or metric regular, TC, or instrument drive 10, 100 yes or no 1028 for pdf 5/23/01 9:06 AM Page 13 A complete family of gas measurement, pressure regulation and testing systems Diaphragm gas meters Gas industry’s leading supplier of diaphragm meters. Applications range from residential to large industrial users offering a wide range of capacities. Radial flow valves These new top entry flow valves set a new standard for ease of service and installation. Sizes range from 2" to 6" diameters with optional reduced capacity cages. Turbine gas meters High performance meters provide accurate measurement of high volume gas flow. Turbines are available from 3" to 12" line sizes and line pressures up to 1440 psig. Axial flow valves The AFV can be used for pressure regulation, overpressure relief, flow control or as an on/off valve. Sizes range from 2" to 12" diameters with capacity to 37,000,000 SCFH. Electronic instruments Electronic correction of temperature or pressure or both at the meter. Data can be accessed via the unit’s display, downloaded to a personal computer or transmitted via modem. Pressure regulators Inlet and outlet pressure regulators with a wide range of capacities. These regulators have optional overpressure and underpressure shutoff and full capacity internal relief. Automated meter reading The transponder unit provides a data stream containing the current meter reading, an error detection code and an indication of any meter tampering. Test apparatus SNAP - The Sonic Nozzle Auto Prover provides unparalleled speed and accuracy in gas meter proving. For more information, contact your regional American Meter representatives. 13 1028 for pdf 5/23/01 9:06 AM Page 14 District Sales Offices CALIFORNIA, San Francisco 1350 Bayshore Highway Suite 200 Burlingame, CA 94010 Phone: 650-340-1414 Fax: 650-340-1580 MASSACHUSETTS, Boston 14 Mica Lane Suite 206 Wellesley, MA 02181 Phone: 617-237-3007 Fax: 617-235-0441 PENNSYLVANIA, Pittsburgh 1725 Washington Road Suite 605 Pittsburgh, PA 15241 Phone: 412-833-2550 Fax: 412-833-0833 COLORADO, Denver 1750 25th Avenue Suite 305 Greeley, CO 80631 Phone: 970-353-1631 Fax: 970-353-8928 MINNESOTA, Minneapolis 5100 Eden Avenue Suite 311 Minneapolis, MN 55436 Phone: 612-927-5485 Fax: 612-927-5301 TEXAS, Dallas 1721 W. Plano Parkway Suite 221 Plano, TX 75075 Phone: 972-422-2505 Fax: 972-422-2457 GEORGIA, Atlanta 1080 Holcomb Bridge Road Suite 175 Roswell, GA 30076 Phone: 770-640-0021 Fax: 770-640-0130 NEBRASKA, Omaha 7887 “L” Street Omaha, NE 68127 Phone: 402-339-2112 Fax: 402-339-1975 VIRGINIA, Richmond 530 Southlake Boulevard Suite B Richmond, VA 23236 Phone: 804-379-0089 Fax: 804-379-0320 ILLINOIS, Chicago 2625 Butterfield Road Suite 200C Oak Brook, IL 60521 Phone: 630-990-8210; 8229 Fax: 630-990-7529 PENNSYLVANIA, Philadelphia 300 Welsh Road Building One Horsham, PA 19044-2234 Phone: 215-830-1853 Fax: 215-830-1891 WASHINGTON, Seattle 3047 78th Avenue, SE Suite 206 P.O. Box 950 Mercer Island, WA 98040 Phone: 206-232-2261 Fax: 206-232-3586 American Meter Company is committed to a program of continuous quality improvement. All equipment designed and manufactured by American Meter Company benefits from the company’s quality assurance standards, which are approved to ISO 9001 or ISO 9002. American Meter Company has a program of continuous product development and enhancement and therefore the information in this bulletin is subject to change or modification without notice. American Meter 300 Welsh Road, Building One Horsham, PA 19044-2234 Phone: 215-830-1800 Fax: 215-830-1890 Printed in U.S.A. Canadian Meter 3037 Derry Road, West Milton, Ontario, L9T 2X6 Phone: 905-878-2361 Fax: 905-878-5758 ©2000 American Meter Company AHA/3M/0501