Chapter 5: Stresses in Beams Example (4-point loading): Pure bending: beam deflects under a constant bending moment (M). Recall V = dM/dx when M = constant, V = 0. Non-uniform bending: V 0 M(x) varies along the beam Goal: given M, obtain the stresses in the beam. Geometric assumptions (Kirchoff): M M 1. beam undergoes small deformations 2. there is a neutral surface (n.s.) whose fibers bend without extending/ contracting 3. cross sections remain plane and normal to n.s. Hence, beam deflection rotation of cross sectional planes Euler-Bernoulli beam theory for long, slender beams (for short, deep beams: Timoshenko beam theory). Curvature and longitudinal strains Geometry of bending in xy plane: z neutral axis (n.a.) (intersection of n.s. with y-z plane) ef / eO’ = ef = eO’ y Cross section of prismatic bar (symmetric about y) Compression above Neutral surface (n.s.) Tension below For a short fiber e-f at distance y from n.s., its elongation is (x,y) = ( – y)y Hence, the strain in fiber e-f, x = / L0 = y x = yy (5-4) where (5-1) * Axial strain varies linearly with y, regardless of material properties! (you may ignore (5-2,5-3) for now) constant for pure bending, but x) in general (“radius of curvature”); “curvature” y is measured upwards from the n.a. (down = -ve values); y has same value before/after bending Example 5-1 Given: L = 16’; h = 12”; bottom fiber has x = 0.125% strain; distance from n.a. to bottom fiber is 6” (i.e. y = -6”). Determine , and the deflection of the beam at midspan. Answer: Homework: Prob. 5.4-6 Normal stresses in beams For linear elastic material that is homogeneous & isotropic, = E Together with x result from (5.4) x = Ey= Ey with dFx = xdA n.s. n.a. +ve But where exactly is the n.a. located (needed to evaluate y in (57))? Apply force equilibrium: Fx = 0 dFx= 0 A A xdA = A EydA = 0 Taking out constants E and , A ydA = 0 (5-8) Recall: y-distance from origin to centroid, y (A ydA) / A y = 0, i.e. The neutral (z) axis goes through the centroid of the cross-section. This defines the origin (z0, y0). (Appendix D gives centroid results in terms of distance to corners) But how can we find when given M (our ultimate goal)? Apply moment equilibrium about z: MZ = 0 –M + A dM = 0 M but dM = –(–Ey)dAy M = A Ey2dA M = EA y2dA But A y2dA I (mmt. of inertia / 2nd mmt. of area w.r.t. the z-axis) EI (5-12) (Moment-curvature equation; EI flexural rigidity) But (5-7) gives x / Ey, hence x y/ (flexure formula for bending stress) With the most remote fibers at c1 & c2 from n.a., respectively, the maximum normal stresses are: 1 = -Mc1 / I -M/S1 (5-15a) 2 = Mc2 / I M/S2 (5-15b) S1,2 are called the section moduli. 1 = -M/(I/c1) -M/S1 2 = M/(I/c2) M/S2 If the cross section is symmetric not only about y, but also about z doubly symmetric cross section c1 = c2 = c; S = I / c Rectangular cross section: I = bh3 / 12 Srec = I / (h/2) = bh2 / 6 Circular cross Circular section: cross section: I = d4 / 64 I =S dcir4 =/ 64 I / (d/2) Scir==d I /3(d/2) / 32 = d3 / 32 Circular cross section: For slender beams, presence of shear (V 0 dM/dx 0) does not significantly affect the normal (bending) stresses. For most practical purposes, formula (5.13) can be used even when M constant, i.e. for non-uniform bending (see text p. 325). Example 5-3: Yet another way to find the reaction forces: use Excel Solver: Result from previous analysis: Mmax = 151.568 k-ft when x = 9 ft, where the max. bending stresses occur. S = bh2 / 6 = (1/6)(8.75”)(27”)2 = 1063 in3; Maximum tensile & compressive stresses, t and c are: t = Mmax / S = (151.6 k-ft)(12”/ft) / (1063 in3) = 1710 psi (at bottom of beam) c = –Mmax / S = –1710 psi (at top of beam) Example 5-4: Max. values of M were found as: M+ = M|x=1.125 = 2.025 kNm; M- = M|x=3 = -3.6 kNm Centroid & IZ calculations: easy, e.g. can use AutoCAD c1 ~ 18.48 mm; IZ ~ 2469000 mm4. (c2 = 80 mm – c1) For top & bottom fiber of beam, the respective section moduli are: S1 = IZ / c1 = 133600 mm3; S2 = IZ / c2 = 40100 mm3; Hence, at x=1.125 where M+= 2.025 kNm, comprs. = -M+ / S1 = -15.2 MPa tensile = M+ / S2 = 50.5 MPa Furthermore, at x = 3 where M- = -3.6 kNm: tensile = -M- / S1 = +26.9 MPa comprs. = M- / S2 = -89.8 MPa Largest bending stresses are: tensile, max = 50.5 MPa at x=1.125m; comprs., max = -89.8 MPa at x = 3m Design of Beams (for bending stress) 1.For given material, determine allowable bending stress, e.g. allow = Y/ safety factor 2.From given loading, determine M(x) and hence Mmax (self-weight neglected at this stage) 3.Find minimum section modulus required, Smin = Mmax / allow (assumed: doubly symetric; same allow for tension/compression; if not, repeat calculations for S2) 4.Select the minimum cross-section (min. weight) that has the required modulus, S Smin 5.With selected size & shape of cross-section, calculate beam’s self-weight (per length), add it to w(x) and re-calculate V, Mmax and hence Smin. If the currently selected S is inadequate, select the next (larger) cross section, and repeat until S Mmax/allow is satisfied. S can increase faster than weight (~AL): e.g. rectangular cross section: S = bh2 / 6 = (1/6)(bh)(h) ~ 0.17 Ah, one may increase h and decrease b (in this case, A can be kept constant) to increase S. Theoretically “ideal” shape (of height h): place half of the entire area A at h/2 above n.a., and the other half at h/2 below (Fig. c). This gives S = 0.5 Ah > Ssquare. In reality, one can achieve around S ~ 0.35 Ah using wide-flange beams (Fig. d) (web has to contain some of the material and cannot be too thin, to prevent shear failure) Circular beams are inefficient: with equal areas (h = b = r), Ssquare / Scircle = (bh2 / 6) / r3 / 4 ~ 1.18, i.e. Ssquare = 118% Scircle Beams with square cross-section outperform circular ones in resisting bending. (Figs. a, b) Standard beam sizes & shapes: See Appendix E (structural steel) & F (lumber). Example: W 30 211 wide-flange shape nominal depth (inches) weight per length (lb/ft) Table E-1: other details such as actual depth, flange width, moment of inertia, section modulus, etc. Other standard shapes: S shapes: C shapes: I-beams channels L shapes: angles Example 5-5: Span length, L = 12 ft Loading: UDL, q = 420 (lb/ft) Neglecting self-weight for now, use result in (4-15) for the max. bending moment (for uniform q): Mmax = q L2 / 8 (at mid-span) = (420/12 lb/in) (12*12 in)2 / 8 = 90720 lb-in Allowable stress, allow = 1800 psi, while max = Mmax / S < allow S > (90720/1800)in3 = 50.40 in3 Appendix F gives S = 52.72 in3 for a 312 in (nominal) beam, whose weight per unit length is wself = 2.5” 11.25” (35 lb/(12”)3) = 0.5697 lb/in (or 6.8359 lb/ft) (Note: wself < 2% of q) Hence, new total uniform load is q + wself = (35 + 0.5697) = 35.5697 lb/in, Recalculate: Mmax = (q + wself) L2 / 8 = 92196.56 lb-in Sreq = (92196.56/1800)in3 = 51.22in3 Current selection: S = 52.72 in3 > Sreq, hence the 312 in. beam suffices. Example 5-7: The calculations are routine yet a bit tedious, as we will need to repeat them (with self-weight included) after selecting the cross section. We can use a computer algebra system (CAS) to expedite the work (e.g. TI-92, Mathematica, Maple, etc.): Homework: Read: Example 5-6 (you may ignore Example 5-8). Do: Problem 5-6-3, 5-6-5, 5-6-12, 5-6-14. (Use of CAS is optional) Shear stresses in rectangular beams Thought experiment: consider one beam as “two” pieces and load it: yx In reality, the beam only deflects as a whole, without slippage. No slippage horizontal shear stresses must develop along “glued” contact surface. For a rectangular beam subject to shear force V(x): examine cross section at x: c xy y y Note: yx (horizontal) = xy (vertical) b(y) M+M)y/I R My/I L y c1 n.a. y y n.s. M(x)+M M(x) x x Note: is interpreted as the average shear stress on area bx, as it may vary along the width b F x 0 area of bottom face left face L dA R dA right face 1 M ( x) y ( M ( x) M ) y xb( y) b( y )dy b( y )dy I I y y c1 c M x b( y) Ix As c1 yb( y)dy y M V x 0 x lim formula for average shear stress on fibers at distance y from n.a.: VQ ( y) Ib (5-38) where V = V(x) = shear force at x, I = moment of inertia of the whole cross-sectional area, b = b(y) = width of beam at height y from n.a., and c1 Q Q( y) ydA y Q = first moment of the partial crosssectional area above (or below if y < 0) the level y where is sought, i.e. from y to extreme fibre. Caution: (y) should be considered as the average shear stress over the width Shear stress concentrations exist near sharp corners (e.g. junction between web and flange of W-shape) Recall (if y is measured from n.a.): ydA 0 ydA ydA 0 all below y above y Hence, whether you integrate to the top or bottom fiber, the results only differ by sign (unimportant for shear stress). For upper cross section: Q h/2 h/2 y y ydA ybdy h/2 by b h2 2 y 2 4 2 y 2 V h2 2 y 2I 4 max Vh2 V V 1.5 8I A A Note: accuracy of shear formula depends on the ratio h/b: Reasonably accurate for h > b; Underestimates max (~ 13%) if b = h Shear in webs of wide-flange beams A1 = b(h/2 – h1/2) A2 = t(h1/2 – y) Assume: vertical shear stresses (small in flange; ignored) are parallel to y-axis; and uniform over web thickness t. Hence, (5.38) still applies. For given y, we can calculate Q(y) individually over A1 and A2; each being (Ai×distance from Ai’s centroid to n.a.). Adding them and simplifying 1 Q b h 2 h12 t h12 4 y 2 8 which, together with (5.45) bh 3 bh13 th13 I 12 (5.47) can be used to find shear stress in the web at level y from n.a., by = VQ / (It) In particular, max = [V/(8It)][bh2 - h12(b - t)) at y = 0; min = [Vb/(8It)](h2 - h12) at y = h1/2 ©2001 Brooks/Cole, a division of Thomson Learning, Inc. Thomson Learning ™ is a trademark used herein under license. Note: = VQ/(It) only works for vertical shear stress in the web; it does not apply to (vertical) shear stress in the flanges. Read: Example 5-14 Homework: 5.10-3, 8, 9 Built-up Beams & Shear Flow: Built-up beams: made from several pieces: Box beam (wood) Glued laminated (glulam beam) © 20 01 Br oo ks /C ol e, a di vi si on of Th o m so n Le ar ni ng , In c. Th o m so n Le ar ni ng ™ is a tra de m ar k us ed he rei n un de r lic en se . Plate girder Must ensure shear forces at connections are acceptable Calculations involve shear flow – a useful concept for analyzing the connection areas in built-up beams Connectors (e.g. nails, screws) usually placed at fixed discrete intervals, or specified by strength per meter (e.g. welding) Require: strength of connection (force that can be resisted per meter along the beam) loading (shear force per meter) b(y) M+M)y/I R My/I L y c1 y y n.a. n.s. M(x)+M M(x) x x Shear flow, Fshear f lim x 0 x bx VQbx lim lim x 0 x x 0 Ibx VQ f I (5-52) Note: f is the shear force per unit distance on the small horizontal area (bx) along x direction; Q is for the (blue) partial cross-sectional area Example: Problem 5.11-4 Nails inserted at s = 100mm apart; each nail can take F = 750N. Determine Vmax. flange ©2001 Brooks/Cole, a division of Thomson Learning, Inc. Thomson Learning™ is a trademark used herein under license. Consider the two longitudinal contact surfaces (in and out of the page, in red): I = Ibox = Iout – Iin = 341.1106 mm4 Q = Qflange = Aflange y flange = (25025)(125+25/2) = 859.4103 mm3 Allowable shear flow (force per distance) is 2 F fallow = s VQ 2 F but f < fallow I s 2 FI (2)(0.75kN )(341.1 106 mm4 ) V Vmax 3 3 Qs (859.5 10 mm )(100mm) Vmax 5.95 kN Example 5-16: 800 N per screw allowed; V = 10.5 kN; determine maximum s Does (5-52) still work for a vertical face? Yes! Derivation: let average shear stress over each side area of bx (e.g. jghk): L x j g R h b k f i y n.a. (z-axis) x F x x+x 0 L dA 2bx R dA fghi fghi M ( x x) y M ( x) y 2bx dA dA I I fghi fghi 1 M ( x x) M ( x) x 2b ydA I x fghi In the limit x 0 2 VQ fghi Ib , hence VQ fghibx 2bx f lim lim x 0 x x 0 Ibx f VQ fghi I again, but note that f = shear flow on the vertical faces Q = Qfghi = average shear stress along g-h (or f-i) Now we can do Example 5-16: Qfghi = Afghi y fghi = (18040)(140 – 20)mm3 = 864000 mm3 I = 264.2106 mm4 f = VQ/I = (10500N)(864000mm3)/(264.2106 mm4) = 34.3 N/mm As each nail can take F = 800N, 2 nails can withstand 2F over a distance of s (mm) Hence, 2F N 2800 N 34.3 s smin s mm 34.3( N / mm) smin 46.6mm use a spacing of 45mm (say) for the convenience of workers and more safety. Homework (built-up beams and shear flow): Do 5.11-2, 5.11-6, 5.11-10 Tutorial will cover 5.11-3, 5.11-9