SECTION 1 Engine-Out Aerodynamics Aerodynamics Effects of an Engine Failure When an engine failure occurs in a multi-engine aircraft, asymmetric thrust and drag cause the following effects on the aircraft’s axes of rotation: Pitch Down (Lateral Axis) Loss of accelerated slipstream over the horizontal stabilizer causes it to produce less negative lift, causing the aircraft to pitch down. To compensate for the pitch down effect, additional back pressure is required. Roll Toward the Failed Engine (Longitudinal Axis) The wing produces less lift on the side of the failed engine due to the loss of accelerated slipstream. Reduced lift causes a roll toward the failed engine and requires additional aileron deflection into the operating engine. Yaw Toward the Dead Engine (Vertical Axis) Loss of thrust and increased drag from the windmilling propeller cause the aircraft to yaw toward the failed engine. This requires additional rudder pressure on the side of the operating engine. “Dead foot, dead engine.” Engine Inoperative Climb Performance Climb performance depends on the excess power needed to overcome drag. When a multi-engine airplane loses an engine, the airplane loses 50% of its available power. This power loss results in a loss of approximately 80% of the aircraft’s excess power and climb performance. Drag is a major factor relative to the amount of excess power available. An increase in drag (such as the loss of one engine) must be offset by additional power. This additional power is now taken from the excess power, making it unavailable to aid the aircraft in climb. When an engine is lost, maximize thrust (full power) and minimize drag (flaps and gear up, prop feathered, etc.) in order to achieve optimum single-engine climb performance. Approximate Drag Factors - Full flaps : Windmilling prop : Gear extended : Control deflections : -300 to –400 fpm vertical speed -400 to –500 fpm vertical speed -150 fpm vertical speed variable Airspeeds for Max Single-Engine Performance VXSE The airspeed for the steepest angle of climb on single-engine. VYSE The airspeed for the best rate of climb on single engine. (or for the slowest loss of altitude on drift down.) Blue line is the marking on the airspeed indicator corresponding to Vyse at max weight. Sideslip Versus Zero Sideslip During flight with one engine inoperative, proper pilot technique is required to maximize aircraft performance. An important technique is to establish a Zero sideslip condition. Sideslip Condition (Undesirable) When an engine failure occurs, thrust from the operating engine yaws the aircraft. To maintain aircraft heading with the wings level, rudder must be applied toward the operating engine. This rudder force results in the sideslip condition by moving the nose of the aircraft in a direction resulting in the misalignment of the fuselage and the relative wind. This condition usually allows the pilot to maintain aircraft heading; however, it produces a high drag condition that significantly reduces aircraft performance. Zero Sideslip Condition (Best Performance) The solution to maintain aircraft heading and reducing drag to improve performance is the Zero Sideslip Condition. When the aircraft is banked into the operating engine (usually 2 – 5 deg) the bank angle creates a horizontal component of lift. The horizontal lift component aids in counteracting the turning moment of the operating engine, minimizing the rudder deflection required to align the longitudinal axis of the aircraft to the relative wind. In addition to banking into the operating engine, the appropriate amount of rudder required is indicated by the inclinometer ball being split towards the operating engine side. The Zero sideslip condition aligns the fuselage with the relative wind to minimize drag and must be flown for optimum aircraft performance. Single-Engine Service Ceiling Single-engine service ceiling is the maximum density altitude at which the single-engine best rate of climb airspeed (Vyse) will produce a 50 FPM rate of climb with the critical engine inoperative. Single-Engine Absolute Ceiling Single-engine absolute ceiling is the maximum density altitude that an aircraft can attain or maintain with the critical engine inoperative. Vyse and Vxse are equal at this altitude. The aircraft drifts down to this altitude when an engine fails. Climb Performance Depends on Four Factors -Airspeed: Too little or too much will decrease climb performance. -Drag: Gear, Flaps, Cowl Flaps, Flight Control Deflection, Propeller, and Sideslip. -Power: Amount available in excess of that needed for level flight. (engines may require leaning due to altitude for max engine performance) -Weight: Passengers, baggage, and fuel load greatly affect climb performance. Critical Engine The critical engine is the engine that, when it fails, most adversely affects the performance and handling qualities of the airplane. On most multi engine aircraft, both propellers rotate clockwise as viewed from the cockpit. By understanding the following factors when flying an aircraft that has both propellers rotating clockwise, it will be apparent that a left-engine failure makes the aircraft more difficult to fly than a right-engine failure. The clockwise rotation of the props contributes to the following factors that cause the left engine to be critical: P-Factor Accelerated Slipstream Spiraling Slipstream Torque P-Factor (Yaw) Both propellers turn clockwise as viewed from the cockpit. At low airspeed and high angles of attack, the descending blade produces more thrust than the ascending blade due to its increased angle of attack. Though both propellers produce the same overall thrust, the descending blade on the right engine has a longer arm from the CG than the descending blade on the left engine. The left engine produces the thrust closest to the center line. The yaw produced by the loss of the left engine will be greater than the yaw produced by the loss of the right engine, making the left engine critical Accelerated Slipstream (Roll and Pitch) P-Factor causes more thrust to be produced on the right side of the propeller. This yields a center of lift that is closer to the aircraft’s longitudinal axis on the left engine and further from the longitudinal axis on the right engine and also results in less negative lift on the tail. Because of this, the roll produced by the loss of the left engine will be greater than the roll produced by the loss of the right engine, making the left engine critical. Spiraling Slipstream (Yaw) A spiraling slipstream from the left engine hits the vertical stabilizer from the left, helping to counteract the yaw produced by the loss of the right engine. However, with a left engine failure, slipstream from the right engine does not counteract the yaw toward the dead engine because it spirals away from the tail, making the left engine critical. Torque (Roll) For every action, there is an equal an opposite reaction. Since the propellers rotate clockwise, the aircraft will tend to roll counterclockwise. When the right engine is lost, the aircraft will roll to the right. The right rolling tendency, however, is reduced by the toque created by the left engine. When the left engine is lost, the aircraft will roll to the left, and the torque produced by the right engine will add to the left rolling tendency requiring more aileron input, which increases drag, making the left engine critical. VMC VMC is the minimum airspeed at which directional control can be maintained with the critical engine inoperative. VMC speed is marked on the airspeed indicator by a red radial line. Aircraft manufacturers determine Vmc speed based on conditions set by the FAA under FAR 23.149. 1. 2. 3. 4. 5. 6. Most Unfavorable Weight and Center of Gravity Standard Day Conditions at Sea Level (Max Engine Power) Maximum Power on the Operating Engine (Max Yaw) Critical Engine Prop Windmilling (Max Drag) Flaps Takeoff Position, Landing Gear Up (Least Stability) Up to 5˚ of Bank into the Operating Engine Any change to the previous conditions changes Vmc speed, possibly significantly. The following summarizes how Vmc may be affected by the above conditions: 1. Most Unfavorable Weight and Center of Gravity The certification test allows up to 5˚ bank into the operating engine. In a given bank, the heavier the aircraft, the greater the horizontal component of lift that adds to the rudder force. As weight increases, the horizontal component of lift increases, which added to the rudder, decreases Vmc. As the center of gravity moves forward, the moment arm between the rudder and the CG is lengthened, increasing the leverage of the rudder. This increased leverage increases the rudder’s effectiveness and results in a lower Vmc speed. 2. Standard Day Sea level Standard day conditions yield high air density that allows the engine to develop maximum power. An increase in altitude or temperature (a decrease in air density) will result in reduced engine performance and prop efficiency. This decreases the adverse yaw effect. Vmc speed decreases as altitude increases. 3. Maximum Power On The Operating Engine When the operating engine develops maximum power, adverse yaw is increased toward the inoperative engine. The pilot must overcome this yaw to maintain directional control. Any condition that increases power on the operating engine will increase Vmc speed. Any condition that decreases power on the operating engine (such as power reduction by the pilot, an increase in altitude, temperature, low density, or aging engine) will decrease Vmc. 4. Critical Engine Prop Windmilling When the propeller is in a low pitch position (unfeathered), it presents a large area of resistance to the relative wind. This resistance causes the engine to windmill. The windmilling creates a large amount of drag and results in a yawing moment into the dead engine. When the propeller is feathered, the blades are in a high pitch position, which aligns them with the relative wind, minimizing drag. A feathered prop will decrease drag and lower Vmc. 5. Flaps Takeoff Position, Landing Gear Up When the gear is extended, the gear and gear doors have keel effect, reducing the yawing tendency and decreasing the Vmc speed. Extending the landing gear also lowers the CG and may move the CG. Extended flaps have a stabilizing effect that may reduce Vmc speed. 6. Up to 5˚ Bank into the Operating Engine When the wings are level, only the rudder is used to stop the yaw produced by the operating engine (sideslip condition). Banking into the operating engine creates a horizontal component of lift which aids the rudder force. With this horizontal component of lift and full rudder deflection, Vmc increases with decreasing bank by a factor of approximately 3 knots per degree of bank angle. ___________________________________________________________ SECTION 2 Aircraft Systems Engines The Turbocharged Twin Comanche is powered by two Lycoming IO-320-C series engines rated at 160 bhp each at 2700 rpm. The IO-320-C series are four cylinder, direct drive, wet sump, horizontally opposed, air cooled, and have 319.8 cubic inches of displacement. These engines are designed to operate on 100/130 (100LL) minimum octane aviation-grade fuel. Major accessories furnished with the engines are geared starters, 50 ampere, 12 volt generators, dual vacuum pumps, direct-drive fuel pumps, dry automotive-type induction air filters, and dual magnetos. An external oil cooler is mounted on the left rear of each engine baffle. Cowl flaps are manually operated by two push-pull controls located to the right of the power quadrant. The cowl flaps should be open during ground operations and in climbs. The fuel injection system is a Bendix self-purging servo regulator metering system. The system is equipped with a manual mixture control and idle cut-off mechanism. A fuel flow indicator is installed in the instrument panel to give an accurate indication of fuel flow. It is important to note that an indication of increasing or abnormally high fuel flow is a possible symptom of restricted injector lines or nozzles. Induction air is normally directed through a filter, but the induction system includes a spring loaded door which opens automatically if the filter becomes blocked to allow air to the engine. This alternate air door can also be operated manually by a push-pull (ALT AIR) control on the instrument panel. This control should be operated if induction system icing is suspected. Turbocharger The turbo Twin Comanche is equipped with two manually operated Rajay turbochargers. The turbocharger unit consist of a precisely balance radial inflow turbine and centrifugal compressor connected by a short shaft. The turbocharger is driven by exhaust gas energy which is normally wasted overboard, and controlled by vernier type push-pull waste gate controls which are located under the throttle quadrant. The turbochargers are normally used only after full throttle is applied, but turbo-normalizing may be elected when operating the aircraft from a high altitude airport. When increasing power, apply throttles first, then turbochargers. When decreasing power, reduce turbochargers first, then throttles. The turbocharger bearings are lubricated with engine oil at 30-50 psi. if the oil pressure falls below 2730 psi, a red warning light will be activated. Should this occur, deactivate the turbocharger immediately. If the turbo compressor fails for any reason, a check valve door will open automatically and the engine will revert to normally aspirated operation. Propellers The Twin Comanche is equipped with Hartzell two-bladed, controllable pitch, constant speed, full feathering metal propellers. Controllable Pitch Controllable pitch is the ability to control engine rpm by varying the pitch of the propeller blades. When the blue propeller control handle is moved forward, oil pressure, regulated by a propeller governor, drives a piston, which moves the blades to a low pitch-high rpm (unfeathered) position. When the blue propeller control handle is moved aft, oil pressure is reduced by the propeller governor. This allows a nitrogen-charged cylinder, spring, and centrifugal counterweights to drive the blades to a high pitch-low rpm (feathered) position. Constant Speed After rpm setting is selected with the blue propeller control handles, the propeller governor will automatically vary oil pressure inside the propeller hub to change the propeller blade pitch in order to maintain a constant engine rpm. Because of this, changes in power setting (manifold pressure) and flight attitude will not cause a change in rpm. Full Feathering When the propeller blades are in alignment with the relative wind, they are feathered. Feathered propeller blades reduce the drag caused by the blade area exposed to the relative wind. Feathering the propeller blades on the twin comanche is accomplished by moving the blue propeller control handle fully aft past the low rpm detent, into the feather position. The propeller takes approximately three seconds to feather. The right engine is slaved to the left, and the systems range of control is limited to 50 rpm. When feathering the propeller, the mixture should be placed to cutoff to stop engine combustion and power production. Propeller Overspeed Propeller overspeed is usually caused by a malfunction in the propeller governor which allows the propeller blades to rotate to full low pitch. If propeller overspeed should occur, retard the throttle. The propeller control should be moved to full decrease rpm and then set if any control is available. Airspeed should be reduced and throttle used to maintain a maximum of 2700 rpm. Landing Gear The PA-30 tricycle landing-gear system is fully retractable air-oil, oleo-strut type, and is electrically operated by a selector switch located on the instrument panel. The three landing gear are mechanically connected, and move as a unit. The nose gear is steerable with the rudder pedals through a forty degree arc. The steering mechanism is disconnected automatically during gear retraction to reduce rudder pedal loads in flight. The nose wheel is equipped with a hydraulic shimmy damper. Retraction of the landing gear is accomplished by an electric motor and transmission assembly located under the floorboard, activating push-pull cables to each of the main gear, and push-pull tube to the nose gear. Limit switches are installed in the system to cut off the gear motor when the gear is fully extended or retracted. To guard against inadvertent movement of the landing gear selector switch while on the ground, a mechanical guard is positioned just below the switch. The switch handle must also be pulled aft before being placed in the GEAR UP position. A warning horn will sound if the selector switch is placed in the GEAR UP position while the weight of the airplane is resting on the landing gear. To prevent inadvertent retraction of the landing gear while the airplane is on the ground, a safety squat switch is installed on the left main gear to open the electric circuit to the landing gear motor until the strut is fully extended. If manifold pressure on both engines is reduced below approximately 12 inches, and the landing gear is not down and locked, a warning horn will sound to alert the pilot to the possibility of a gear up landing. The landing gear warning horn emits a continuos sound. A green light on the instrument panel is the primary indication that the landing gear is down and locked. When the gear is fully extended, the series circuit that lights this lamp is completed through a switch located on each of the three gear. All three gear must be down and locked for the indicator to light. An amber light above the landing gear selector switch indicates the gear is up. This lamp will flash if the landing gear is up and manifold pressure of one engine is reduced below approximately 12 inches. A third white light (installed on later models) will indicate that the landing gear is in transit. It is important to note that the landing gear indication lights are automatically dimmed when the navigation lights are turned on. A removable emergency handle is used to manually extend the landing gear in the event of a malfunction of the electrical system. Brake System The brakes are activated by toe pedals mounted above the pilot rudder pedals, or by a hand lever located below the left center of the instrument panel. The hydraulic brake system is a self-adjusting, single-disk, double piston assembly. Each rudder pedal has its own master cylinder, but both share a common reservoir. The parking brake is connected mechanically to the master cylinders and may be set by applying the toe brakes or hand lever and pulling out the parking brake “T” handle. To prevent inadvertent application of the parking brake in flight, a safety lock is incorporated to eliminate the possibility of pulling out the “T” handle until pressure is applied by use of the toe brake or hand lever. To release the parking brake, apply the brakes and push in on the parking brake “T” handle. Fuel System The fuel cells of the Twin Comanche consist of rayon-neoprene bladders which are contained in cavities in the forward section of the wing. The inboard main cells hold a capacity of 30 gallons (27 usable) each and the outboard auxiliary cells have a capacity of 15 gallons each. Fuel cells are vented individually by NACA anti-icing vent tubes located beneath the wing. Fuel from each cell passes through a selector-shutoff valve to a sediment bowl in the lowest part of the fuel system where it is filtered, and any water or foreign particles are trapped. From there the fuel is drawn to the fuel injection system by an engine driven pump. In the event of failure of the engine driven pump, an electric auxiliary fuel pump is provided. In addition to the back up function, this pump is normally operated when switching fuel tanks and during starting, takeoff, landing, and when operating above 15,000 feet MSL. The fuel strainer units are located under the floorboard between the pilot and copilot seats just aft of the fuel selector valves. Daily draining of the sediment bowl is accomplished by opening the hinged access door and operating the quick drain valve for approximately five seconds with the fuel selector valve on one cell. Change the fuel selector to the next cell and repeat the process until all cells are checked. Allow enough fuel to flow to clear each of the lines as well as the sediment bowl strainer. Positive fuel flow shutoff can be observed by means of the clear plastic tube which carries the fuel overboard. Fuel quantity is indicated by two electric gauges located in the engine instrument cluster. The fuel quantity gauges will indicate the amount of fuel in the cells that are selected by the selector shutoff valves. A crossfeed is provided for emergency single engine operation. To use fuel from the side opposite of the operating engine, place the fuel selector for the inoperative in the “MAIN” or “AUXILIARY” position and place the fuel selector for the operating engine in the “CROSSFEED” position. Never place both fuel selectors in the crossfeed position at the same time, and the fuel system should be taken off crossfeed before executing a single engine landing. Electrical System Electrical power for the Twin Comanche is supplied by a 12-volt, direct current, negative ground system. The primary electrical power source is dual 12-volt 70 ampere alternators protected by an over voltage relay. Secondary power is provided by a 12-volt, 35 ampere hour battery which supplies power for starting, and is a reserve power source in the event of alternator failure. The battery is mounted in a stainless steel box either immediately aft of the baggage compartment or in the nose section. The voltage regulator is mounted on the aft bulkhead of the nose section. The ammeter, located on the instrument panel near the engine gauge cluster, indicates battery discharge. Vacuum System The vacuum system provides the suction necessary to operate the attitude indicator and the directional gyro. The engine-driven system consist of two vacuum pumps, each of which has its own vacuum relief valve with filter, a system inlet air filter, and a suction gauge. If suction is lost from one of the vacuum pumps, a check valve closes and adequate suction is supplied by the remaining pump. A mechanical warning indicator located in the suction gauge will indicate which pump has failed. The vacuum pumps are dry-type pumps. A shear drive in the pump assembly protects the engine from damage. Caution should be exercised to insure that the propeller is never pulled through backward, as doing so will damage the rotary vanes in the vacuum pump and potentially render the gyros inoperative. The vacuum regulator is adjustable to a normal reading of 5.0 inch Hg plus .1 or minus .2 inch Hg. Proper adjustment is important because higher settings will damage the gyros, and the instruments will be unreliable with a low setting. Pitot-Static System The pitot-static system provides ram air pressure to the airspeed indicator and static pressure to the airspeed indicator, vertical speed indicator, and altimeter. The system is composed of a heated pitot tube mounted on the lower surface of the left wing, a pair of static ports located on either side of the fuselage aft of the baggage compartment, and the associated piping necessary to connect the instruments to the sources. An alternate static source is available. Airspeed and altitude readings can be expected to be higher than normal when operating from the alternate air source. Heating And Ventilating System There are four individual controls located on the lower right side of the instrument panel which regulate the flow of heating, defrosting and ventilating air. Heat for the cabin interior is provided by a gasoline heater installed in the nose section. Heated air for the defroster system is provided by the same heater, but has an individual control. Caution should be used when operating the defroster on the ground as prolonged application of heat may cause damage to the Plexiglas windshield. The cabin heater consumes approximately one gallon of gasoline an hour when operating, and its source is the right engine fuel supply. If the cabin heater is use, this factor should be computed when figuring fuel consumption. Fresh air is supplied to the cabin by air inlets located in the fuselage nose. Two adjustable ventilators are located near the floor forward of the front seats. In addition, there is a fresh air scoop located in the dorsal fin which provides air to the rear seating positions. The airplane is equipped with a janitol heater. Controls are provided to direct the airflow to both the front and rear cabin. The heater uses gasoline supplied from the right engine fuel system. If the right fuel selector is off, the heater is inoperative. A temperature limit switch will override heater operation if a malfunction occurs resulting in excessive temperatures. To operate the Janitol heater, the manual fuel valve must be ON and the three position switch on HEAT. No priming is required. Heat is regulated by a thermostat and no excess hot air is exhausted overboard. When the Janitol heater is turned off, and the manual fuel valve is closed, combustion stops and no purge time is required. Stall Warning An approaching stall is indicated by a stall warning horn which is activated between five and ten knots above stall speed. The stall warning horn emits an interrupted sound to distinguish it from the landing gear warning horn. Mild to moderate airframe buffeting and gentle pitching may precede the stall. The stall warning lamp is activated by a lift detector installed in the leading edge of the left wing. The stall warning system is inoperative with the master switch off.