Pre and/or Post Harvest Operations Harmonized GAP Food Safety Plan For Owner: _______________________________________________________________________________ Person Responsible for Enforcement _____________________________________________________ I am available 24/7 at this number: __________________________Date _________________________ If I am unreachable, ________________________ will take responsibility for our food safety. (# 1 ) Table of Contents Our Commitment Animal Monitoring SOP Basic Facts of Our Production Body Fluids SOP Chemical Applications SOP Disciplinary SOP Employee Personal Belongings SOP Field Harvest Logs Employee Training Policies and Form Field Visitors SOP Field Packing SOP Glass, Metal, Hard Plastic SOP Glove/Apron/Coverall Use SOP Harvesting SOP Harvest Containers/Bins/Packaging Materials SOP Hazardous Chemicals SOP Jewelry/Haircoverings SOP Manure/Compost/Biosolids Maintenance of Restroom Facilities SOP Pre-Harvest Assessment Sanitizing SOP Shipping/Transportation SOP Spills/Leaks From Vehicles, Machinery, Utensils SOP Toilet/Handwash Stations Toilet Spills/Leaks SOP Traceability Trash SOP Water Quality Issues 2 2 15 6-8 15 15 15 15 25-26 3-4 16 16 16 16 16 17 17 17 13 17 24 17 18 18 14 18 19-23 18 10-12 Our farm has made a commitment to food safety. We train all employees in their native language, before they handle produce, about our policies and standard operating procedures. We log each training and require employees sign to confirm that they understand and have received this training. We give personnel with food safety assignments sufficient training so that they may meet their responsibilities and log this. We keep records verifying that training in this plan. We post signage in each employee’s first language on proper handwashing procedure and on our visitor’s policy(s). We train all employees on how to wash their hands and state that they must wash their hands before handling product each day and after every break or toilet visit during the day. We perform Pre-Harvest Land Use Assessment(s). Our Food Safety Plan addresses potential physical, chemical, and biological hazards and control procedures. We monitor, verify, and keep records on water quality, soil amendments, field sanitation, production environment, and worker practices. This plan is reviewed at least annually and updated as noted. Records are maintained in this binder or as noted. We maintain records for at least two years. We have and implement a disciplinary policy to maintain compliance with our policies and procedures. We perform and document a self-audit of our production annually. We use a copy of the Harmonize GAP audit for that purpose. The latest self-audit is included in this plan. We have a documented traceability program. The person in charge of food safety, ___________________ has: o taken at least one food safety course or workshop o has had experience implementing a Food Safety Plan. 3 Employee Health, Hygiene, and Sanitary Practices & Policies Used in our employee training. Each year, all employees are trained using this form and SOPs in this plan. All employees are trained BEFORE they handle produce. Each must realize and understand that: I am required to wash my hands before beginning or returning to handling produce. I recognize that I am required to wear reasonably clean clothes that protect the food product from bodily sources of contamination. I have been told that potable water may be consumed from an unbreakable container or a single-use cup (if there is a trash receptacle for it) in the field. I recognize that smoking and eating are confined to designated areas, separate from produce areas. I know that I am prohibited from handling produce if symptoms of an infectious disease exist. Symptoms include fever, vomiting, diarrhea, and jaundice. I must report this to management immediately. I have had training on and understand proper use of pre-harvest and post-harvest application materials, as well as non-regulated materials. I have had training on and know where there are written directions for the proper use of cleaners and sanitizers and the proper concentrations for each product and use. I know where there is personal protective equipment for me to use to do this work. I understand that we cannot use harvest containers for carrying or storing non-produce items during the harvest season. I realize I must seek prompt treatment with clean first aid supplies for cuts, abrasions, and other injuries and report them. I have been told how to accomplish this. Minor cuts or abrasions are okay if covered with a non-permeable covering, bandage, or glove. Band aids on hands shall be covered with gloves. Kits are readily available and maintained in sanitary and usable condition. I understand that I must report and make sure that any produce, container or clothing that has come into contact with blood or other body fluids is appropriately disposed of and report this to a supervisor. I know I must sneeze or cough away from product or into the inside of my shirt. If I use my hands I must wash them before continuing work. I understand that I must report contamination by chemicals, petroleum, pesticides, glass, a major spill or leak of field sanitation units or toilet facilities, bodily fluids or other contaminating factors. I realize there are standard operating procedures for cleanup of each of these situations. I have been shown how to properly wash my hands and signs are posted to remind me of this procedure. I have been instructed on the location of toilet facilities and proper use of them I have been instructed to drink or eat food only in designated (non-produce) areas so as to avoid contamination. I know that potable water is made available to all employees. I realize there is/is not a policy about wearing hair or beard nets. I realize there is/is not a policy about wearing jewelry, watches, rings. Visitors, contractors, buyers, inspectors, auditors and other personnel in the field are required to follow the same health and hygiene polices when entering produce areas or handling produce in a GAP certified field. Records are kept in this Food Safety Book to verify that training has occurred and that employees understood it. Signage is posted for all visiting personnel making them aware that they too must wash their hands before handling any produce. 4 For the Crop Year 2013 Employee Verification of Food Safety and Security Plan Principles Employee ___________________________________________ Address_____________________________________________ Home Phone__________________ Cell Phone_____________ Each employee needs to read and sign one of these. Signed forms must be kept in the owner’s Safe Food Handling Book. My signature indicates that the Farm Food Safety / Security Plan Program Coordinator was willing and able to answer my questions about the Farm’s Food Safety and Security Plan and that I understand the information. I have received training on proper hand washing and I understand the information. I am required to wash my hands before beginning or returning to handling produce. I know when and how to correctly wash my hands and that if I do not follow acceptable sanitary practices, I will be verbally corrected and retrained if needed. A second lapse in good sanitary and hygienic practices will result in dismissal. I recognize that I am required to wear reasonably clean clothes that protect the food product from blood, sweat, oil, grease, or other contamination... I recognize that smoking and eating are confined to designated areas, separate from produce areas. I know that I may only take water in an unbreakable container into the produce field/area. No gum or tobacco. I know that I am prohibited from handling produce if symptoms of an infectious disease exist. Symptoms include fever, vomiting, diarrhea, and jaundice and that this must be logged for traceability. I understand that I will be made aware of application of pre-harvest and post-harvest application materials, as well as non-regulated materials for my safety and the safety of the crop. I may not defecate, urinate, or spit in the produce areas, including adjacent woods. Facilities are always available. I understand that we cannot use harvest containers for carrying or storing non-produce items during the harvest season. I realize I must seek prompt treatment with clean first aid supplies for cuts, abrasions, and other injuries and report them. I may not work if I have exposed open sores or wounds. I have had training on and know where there are written directions for the proper use of cleaners and sanitizers and the proper concentrations for each product and use. I know where there is personal protective equipment for me to use to do this work. I understand that I must report and make sure that any produce that has come into contact with blood or other body fluids is appropriately cleaned up and disposed of and report this to a supervisor. I understand that I must report product contamination by chemicals, petroleum, pesticides, glass, a major spill or leak of field sanitation units or toilet facilities, or other contaminating factors. I realize there are standard operating procedures for cleanup of these situations. I realize that if I do not follow acceptable sanitary practices, I will be verbally corrected and retrained if needed. A repeated lapse in good sanitary and hygienic practices will result in dismissal. I realize there is/is not a policy about wearing hair coverings or beard nets. I realize there is/is not a policy about wearing jewelry, including body piercings and loose objects like fake nails. Signature___________________________________________ Date________________ I understand there is a copy of our entire Food Safety Policy available to me to read at my convenience. 5 Food Safety Plan Facts Field Locations: Business Name and Mailing Address: GPS coordinates: Longitude Latitude At this farm, we (circle appropriate lines) do: o Both crop and animal production o Crop production only o Have living facilities o Pack produce only List of Equipment, Vehicles, Tools & Utensils Used in This Operation Schedule of maintenance and cleaning for above included in Log section. Machinery is clean and in good repair. There should not be any leaking or broken parts. Light bulbs and glass are protected to avoid contamination of fields. Bulk handling vehicles carrying unwashed produce will be swept out on a regular basis Crop(s) for GAP Certification Acreage of that crop Previous Land Use: The current crops have been grown at this location for ___ years Insert a brief description ofAdjacent what the land been used forUse—Best in the last 20practices years: and has Previous Land 6 There is/is not a risk of flooding on any of these fields. Should flooding occur, we would take a microbiological test of the soil to test for e coli. If there is a risk of flooding on any of our fields, the field(s) is/are listed here: When adjacent or previous land use indicates a possibility of contamination, preventative measures can be taken to mitigate known risks. If the land was used as a dairy or feedlot within the last 3 years, or as a waste site at any time in the past, soil tests would be taken to assure that crops will not become contaminated. When land history indicates that the land was flooded, we test/do not test for contaminants/microbial hazards (e coli) and if we use the property, we plant appropriate crops. Crop production areas are separated from dairy, livestock, or fowl production facilities, manure lagoons, or other sources of contamination. Physical features may help this separation, such as berms, location, slope, containment structures, grass/sod waterways, ditches and the like. If there is a concentrated feeding operation with bare ground, not covered by vegetation, within a mile of a production area, this would be a problem. Livestock are confined or prevented from entering production areas by fencing or other enclosures. Animal waste from adjacent fields should not contaminate production areas or areas where vehicular traffic entering production areas may cross. Domestic animals do not enter production areas. Adjacent land Use All that apply are checked and located on our map: o Crop Production o Dairy or Livestock o Watershed (river, stream, pond, lake) o Manure storage or dumping o Dumping site (any) o Residential (with septic tanks) o Commercial/Industrial o Sewage Treatment or Waste Treatment Facility Risks associated with land use history or adjacent land use, including equipment and structures that we have identified for our operation include: Facility Structures: Facility and Equipment structures are constructed in a manner that enables cleaning and sanitation and does not serve to harbor pests and contaminants. Cold/cool storage Units: 7 Chill and cold storage are sealed, drained and graded. Fixtures, ducts, pipes and overhead structures are installed and maintained so that drips and condensation do not contaminate produce, raw materials or food contact surfaces. Water from refrigeration drip pans is drained and disposed of away from products and surfaces used for those items so as not to become a source of contamination. Air intakes are not located near potential sources of contamination. Field Map of Operation Use grid on next page or insert map(s) to identify: crop specific production areas and acreage the name/number you assign each field for traceability staging areas field sanitation units active wells surface water sources areas that flood manure storage sites septic systems roads and their names 8 9 Water and Water Quality Policies: Potable drinking water is available to all employees. Water used for cleaning, and washing of produce, washing of hands or washing containers used to hold harvested produce, frost control, and cooling meets the potable water standard set by the U.S. Environmental Protection Agency or has been made safe by the addition of chlorine or other acceptable agents or methods before application . Our microbiological testing is done by:________________________________________________________ They are a Good Laboratory Practices (GLP) or participate in a Proficiency Testing program and use testing methods that have been validated for detecting or quantifying target organisms. We follow the lab’s written sampling protocol when collecting samples for testing. We keep results and suggestions from the lab. The water tests are taken by _______________ , according to laboratory instructions, at the following sites: 1. ____________________________ 2. ____________________________ 3. ____________________________ 4. ____________________________ *The lab directions followed to take these samples are enclosed in this plan. We keep these results in this FSP for at least 2 years. We sample well water for potability yearly, and follow the advice of the laboratory should the results not meet our potable standard. Then we would re-test until we met this level. If fecal coli form is present, the well is treated with a sanitizer and retested. Well casings are secure and well-maintained. Livestock and manure storage areas are not located near wells and pumping areas. We ask for copies of municipal water tests annually. We test surface water three times a year –-at planting, peak use, and harvest for e coli levels. Our standard for surface water is a mean of 126 ppm e coli. Surface water test results play a role in determining how and if we irrigate, fertigate, or use the water source to make chemical applications. We use a risk assessment that looks at water quality, weather, and stage of development of the produce to validate our reasoning Water System: Water Use and Source: Only potable water is used for drinking, washing of hands and food contact surfaces and the making of ice. Those that apply in our situation are checked below: Use/Source Drinking Hand Washing Cleaning Food Contact surfaces/harvested crop Making Ice Irrigation type(s)_________________________ Fertilizer Application Pesticide/Fungicide Application Municipal 10 Well Surface Water If water tanks are used, they will be cleaned/or sanitized at regular intervals so as not to contaminate produce. Ice is only made from potable water. Implements used to handle or move it are sanitized on a regular basis. We use /do not use surface water for irrigation or chemical application. If surface water is used, it is tested three times during the growing season: at planting, peak use, and at harvest. Irrigation water used at harvest time on products eaten raw is potable or treated to be made safe. We have checked below the steps we take to protect surface water from direct and non-point contamination: o Diversion of run-off o Use of berms or swales o Use fencing or other means to keep animals out o By monitoring potential pollutants sources o By testing the water until it is adequate o By treating the water via filtration or chemical means. We do a risk assessment of the suitability of the spray or irrigation water method to the particular crop. We do a risk assessment seasonally or whenever there is a change to our water system that might introduce opportunity for contamination. Water quality needs to be greater for water used for the final rinse of a product or for overhead irrigation shortly before packaging. If water is reused, its quality and content of antimicrobial agents will be monitored. Attached is an illustration (map, photograph, or picture) of our water source system showing the location of permanent fixtures (wells, gates, reservoirs; valves, returns and other above ground features) and flow of the water system. (including holding systems; reservoirs; or water captured for re-use). Our water is sourced from a location and in a manner that is compliant with prevailing regulations. It is separated from conveyances that might convey untreated human or animal waste. It is constructed and maintained to prevent back siphonage backflow and cross connections between product contact water and waste water. We conduct routine checks that verify that back siphonage and backflow prevention units function properly at least annually and document our results. 11 Water System Risk Assessment Person in charge: ________________________ Personnel with oversight are trained or retrained as needed. (Note dates) ______________________ Planting Time Growing Season Harvest Period Physical Hazards Chemical Hazards Biological Hazards Hazard Control Procedures Water Management Plan Dates: Preventive controls Monitoring/Verification Procedures Corrective Actions 12 Manure, Compost, and or Biosolids We do/do not use manure, compost, or biosolids. Whenever raw manure is used, it is applied to soil at least 120 days before harvest. It is either incorporated immediately or at least 2 weeks prior to planting. Raw manure is/is not used on commodities harvested within 120 days of planting. It is important to note that there are buyers who may request that manure not be applied within 5 years of harvest. Scientific study is ongoing to determine what the best guidelines will be. A chart is attached showing which fields manure, compost, or biosolids were applied to and on what dates, as well as predicting the safe harvest interval. Manure is stored correctly so it does not leach or run off into adjacent crop production areas. Whenever treated or composted manures or biosolids are used, they are treated, composted or aged adequately to reduce pathogens to safe levels. The compost pile should have maintained an internal temperature between 130 and 150 degrees Fahrenheit. It must achieve a minimum of 131° F or 55° C for 3 days at a depth of 3 feet from the surface of the pile in the static or ‘precondition’ stage, or in the turned windrow phase, have achieved a minimum of 131° F or 55° C at either the one foot or three foot depth for a minimum of 15 days with a minimum of 5 turnings during the period while it exceeds 131°F or 55° C in order to kill bugs, seeds and any internal parasites or disease in the compost. We ask for documentation in the form of a letter of guarantee or Certificate of Analysis from our compost supplier(s) to prove that the compost have reached these temperatures for the recommended period of time and is in compliance with process or microbial standards. Soil Amendments are applied in accordance with federal, state, and local regulations. For passive treatment of manure we have maintained a time chart or a temperature chart to document suitable reduction of pathogens. These charts/documentation or reports from vendors are in this book. Soil amendments delivered to the site for future application are properly stored to reduce contamination. The erection of barriers or physical containment structures controls leachate. Manure, Biosolids, Compost Check all that apply: o No manure or biosolids are applied to soil o Raw manure is applied to soil o Composted manure or municipal biosolids are applied to soil o No manure or municipal biosolids are stored on site o Manure or municipal biosolids are stored on site Sewage Treatment Circle all that apply: Municipal Septic System Portable Containment System Our human waste and gray water sewage system has the needed capacity to handle our operations peaks and flows and not cause direct or indirect product contamination. We do not have cross connections with product contact water. 13 Toilet and Hand Washing Facilities Toilet Facilities There is one toilet facility (within ¼ mile) of each laborer’s place of work. If this cannot occur, there must be vehicular access for workers to go to the facility and they must be allowed to do so. When terrain is an issue, facilities will be located at the point of closest vehicular access. Facilities must be operational and supplied with toilet paper. Facilities should not be located close to where the crop is harvested or stored or where spillage might run down hill to a production area or product storage area. The facility must be adequately vented or screened, have doors that can be latched from the inside and constructed to insure privacy. If it is not a regular indoor toilet, it must be able to be emptied on a regular basis. Facilities are cleaned and maintained on a regular basis. Check all that apply: o Indoor o Portable Units o None Maximum Number of Employees at one Time: ____ Number of Toilet Facilities: ____ We realize we need one toilet facility for every 20 employees. Signs are posted instructing all employees and visitors on how to wash their hands and that they must wash their hands before returning to work. In post-harvest applications, restrooms are located away from produce handling areas and are directly accessible for servicing. Gray water is either plumbed or captured for disposal. Hand Washing Facility A basin, container, or outlet with an adequate supply of microbially safe water, soap dispenser, and single use towels are provided for each toilet facility. There needs to be a covered receptacle to contain the trash. There also needs to be a tank that captures used hand wash water for disposal. Employee Storage When appropriate, racks and/or storage containers or designated storage is provided for protective clothing and tools used by employees. Protective clothing may not be left on product, work surfaces, equipment or packaging material. 14 Standard Operating Procedures/Policies: Animal Monitoring Procedure: Crop production areas are regularly monitored and logged for the presence or signs of wild or domestic animals during the growing season. If there are signs that they are entering growing areas, all reasonable measures are taken to prevent reentry. A log is kept of this vigilance and the measures (such as noise makers, scare balloons, fencing, hunting, reflective ribbons, fishing line, etc.) undertaken to deter/eliminate animals are noted. Notation is made of the grazing and feeding characteristics of these animals and their proximity to the crop, water sources, and other relevant factors. Blood & Body Fluids Procedure Workers are instructed to dispose of any product that has been exposed to bodily fluids (blood, saliva, sweat, mucus, vomit) and to report incidents to their supervisor. If a food surface becomes contaminated with bodily fluids, it must be cleaned and sanitized before it is used again. If it is on the product, the product will be destroyed. Affected clothing will be removed or replaced. Chemical Application Procedure: Agricultural chemicals used are registered for such use as required by regulation and used in accordance with label directions, including application rates, worker protection standards, personal protection equipment, container disposal, storage and all requirements specified for the chemical compound. All water used in chemical application meets either the potability standard or our surface water standard (mean of 126ppm e coli) to ensure that it is not a source of product or field contamination. Records/logs of use are maintained. Procedures, such as pre-harvest intervals and application rates shall be noted. All personnel responsible for chemical application are trained and/or licensed or supervised by licensed personnel in compliance with prevailing legislation. All chemicals are stored safely, according to State regulation. All chemicals, including cleaning and maintenance compounds are stored in an area separate from harvested product. All containers are disposed off according to State Law so as not to contaminate products or fields. The name and number for the Pesticide Applicator License for the commercial or private applicator who will be making these applications to the fields is/are: Name____________________________________ Number_______________________ Disciplinary Procedure All employees are trained at least annually. If these policies are violated by workers, the worker(s) will be retrained. Should further incident occur, it will result in termination of that employee. Employees Personal Belongings Protocol Employees personal belongings shall be stored in personal spaces allotted by management so as not to be a source of contamination for the product. 15 Employees Breaks Employees breaks will be in pre-authorized areas that are not in the produce areas. Employees may not eat, chew, smoke, or drink anything in the produce areas. Water in an unbreakable container is allowed in the field harvest area, but not on the production line. Field Harvest Visitor Policy All visitors must follow business Safety and Hygiene Rules which are posted in prominent places and restroom facilities. They are required to wash their hands before beginning or returning to handling produce. Directions for proper hand washing are posted in each wash area. Field Packing Procedure: All field packing will be into new containers or into containers that have been sanitized prior to each use. We keep a log kept of when they are sanitized. Employees are trained that only sound produce appropriate for the intended use is harvested and other damaged produce is either not harvested or culled. Glass, Metal, Hard Plastic Procedure Exposed glass on equipment and machinery is protected against breakage. Equipment is checked on a regular basis to make sure there is no exposed glass or brittle plastic hazards. Workers must throw away any product that is contaminated by glass, metal fragments, and hard plastics or other harmful foreign objects nor normally found in fresh produce and to report any incidents to their supervisor. Supervisors must determine cause and correct the conditions. Harvesting Procedures: We do not use cloths or other cleaning materials to clean produce, unless there is a procedure to prevent cross contamination. All harvested product is handled in such a manner that it is not likely to become contaminated. In order to prevent microbial contamination of fresh produce with soil, fertilizer, water, workers and equipment, all harvest containers are kept as clean as practical. If used repeatedly, they are cleaned after each load and prior to reuse. Such cleaning operations are conducted away from the product or other equipment to prevent contamination. If items are stored outside, they are cleaned and sanitized before being used to haul fresh produce. If harvesting implements are used, a log is kept showing when they are sanitized, cleaned, repaired. All are made of materials that can be cleaned and sanitized. A list of equipment, vehicles, tools, utensils and other items that may pose a risk of produce contamination during normal use is kept here. A log details when cleaning, sanitizing, repair, and storage of all food contact surfaces occurs. Vehicles and equipment shall be properly calibrated, operated, maintained, and used appropriately. Equipment traffic flow shall not travel through untreated manure areas into produce areas. Harvested product is inspected during harvest to detect glass/plastic breakage and to remove physical contaminants suck as rocks, glass, metal, or other hazardous items. Our policy is that produce that drops and come into contact with the soil is thrown away unless the product normally grows in contact with the ground. Damaged or decayed produce is not harvested or it is culled. 16 Product being moved from field to storage or packing or processing is / is not protected from sources of contamination. If using containers for refuse, they will be labeled as refuse containers only. Harvesting containers are not used for carrying or storing any non-produce items in the harvest season. Harvest Containers/Product Contact Containers/Bins/Packaging Materials Procedures Containers are stored so as not to serve as a source of contamination. They shall not be used for other purposes unless clearly marked or labeled for that purpose. They are appropriate to the commodity being harvested. Food contact bins, totes, packing materials and other harvest containers and pallets shall be visually inspected, clean, intact and free of foreign materials prior to use. Logs are kept of when they are cleaned. No one can stand in containers. These containers may not be used for other purposes unless they are clearly marked/labeled for such. Containers shall keep the product clean, dry and free from dirt of residue. Care is taken to ensure they do not become a hiding place for vermin. They are stored separately from chemicals and toxic substances and other contaminates. If product is packaged in the field, care is taken to ensure the packing materials are not directly on the ground. If produce in not normally in contact with the ground, it will not directly contact the ground in harvest or post-harvest processes. Harvest or post-harvest containers will not be placed directly on the ground except in the case of: ____________________________________________________________________________ Packing containers that are not used immediately need to be covered to protect against rain and bird droppings. Using the top container as protection is not adequate. Pallets are inspected prior to use. They are maintained in good condition, and are clean and dry. Hazardous Chemicals Procedure Workers are instructed to throw away any product that has become contaminated by toxic chemicals such as fuel, pesticides or other harmful substances during harvesting operations and to report the incident to their supervisor. Supervisors must determine the cause and correct procedures and conditions. Gloves/Aprons/ Hairnets/Beardnets/Caps/Jewelry/False Nails Policies: If gloves/aprons are worn that come into contact with product, they must be pre-approved by the food safety manager. All wearers will be instructed on what types of gloves may be used, how and when they can be used, how and when they need to be cleaned, replaced or stored so as not to contaminate the produce. Our policy is single-use gloves used in production must be appropriately disposed of in the trash receptacle. Gloves, aprons or coveralls that can be washed must be collected in a central location container and washed and dried daily. Employees have a storage area in which to keep these items when they are not in use. They may not be left lying around. Employees may not wear jewelry, fingernails, or watches that may damage the produce while being handled. Jewelry, watches, or other items shall not be worn or brought into fresh fruit and vegetable production areas if they pose a threat to the safety and suitability of the food. Hair coverings much as nets, beard nets, or caps shall or shall not be worn when product is being washed or packed. 17 Maintenance of Restroom Facilities Procedures Toilet and hand washing facilities are maintained on a regular basis and supplied as necessary to keep them clean, sanitary, and functional. Records are kept showing when facilities have been emptied (If appropriate) and/or when they have been cleaned and restocked. This is done on a regular schedule. Microbiological Testing Our microbiological testing is done by:________________________________________________________ They are a Good Laboratory Practices (GLP) or participate in a Proficiency Testing program and use testing methods that have been validated for detecting or quantifying target organisms. We follow the lab’s written sampling protocol when collecting samples for testing and keep those directions for reference. We keep results and suggestions from the lab for two years. Sanitizing Protocols Sanitization procedures include a pre-rinse, a wash and scrub step ; another rinse; and then the sanitization step (see directions on label of product). No cleaner or sanitizer will be perfect for every situation. Chlorine compounds, quaternary ammonium compounds, iodophors, and peroxyacetic acid compounds have all been used to reduce microorganisms on surfaces. A chemical supplier should be consulted who will take into consideration the safety of the fresh produce as well as worker/consumer health and safety as you select the best product for your situation. You must follow label directions on these items, including the use of personal protective equipment and proper concentration guidelines as you create your S.O.P. Employees need to be trained to do this correctly and safely. Create an S.O.P for each instance you use these products—for instance the exact mix and method for sanitizing solution for disinfecting tools, protective equipment needed to be worn; buckets; and how the mixed compound needs to be used safely. Write these down and include them in this plan. Post the protocol for mixing where it is very visible and useable by workers. Shipping/Transportation Policy All shipping units shall be clean, functional and free of odors before loading. Refrigeration units must be in working order. If trailer is not dedicated to transporting produce, it must be cleaned to prevent product contamination. Trucks and transport containers must be inspected for cleanliness, odor, and debris before loading begins and this information is logged. Equipment used to load or unload shall be clean and well maintained and suitable for product to avoid contamination. Drivers/operators will be aware of what the previous contents of the trucks and containers to avoid putting the fresh produce at risk. They will make sure they are acceptably clean and do not carry odor. Produce items will only be shipped with other produce items, NOT fertilizers, meats, poultry, or fish products. When co-shipped with something else, they need to be protected from cross contamination by segregation and physical barriers. 18 Precautions are taken to prevent damage to produce during packing and transportation. Loads that can be, are braced, or have straps/belts and/or pallet wrapping to stay in place. Each load is organized to secure packages and prevent spillage during transit. There is adequate control of transport temperatures from loading to receiving. Transporters will be made aware of temperature requirements and avoid delivery of mixed loads with incompatible refrigeration requirements. Not all transports require refrigeration, and some shippers may require or specify a higher temperature for transport than storage. This will be clearly communicated and recorded on the manifest. All fresh produce is carefully packed and loaded to minimize physical damage and reduce potential for contamination during transport. Spills and Leaks from Vehicles, Tools and Utensils Procedure All leaks are repaired and spills such as fuel, oil, or hydraulic fluids are cleaned up immediately and appropriately disposed of, so as not to contaminate equipment or product. Toilet Spill/Leak Procedures: If a major spill or leak of a field sanitation unit or toilet facility occurs, the spilled area will be contained. Access will be blocked off and the affected area will be cleaned up and residue will be disposed of appropriately before the facility can be inspected for cleanliness and put back in use. Trash Procedures All trash shall be picked up at regular intervals each day and appropriately disposed of in a covered container. It will never come into contact with the produce so as to pose a food safety risk. 19 Traceability Program We maintain records that allow us to trace produce back to the field it was picked from and the date of pick or purchased from a supplier. We keep records of who we wholesaled to and dates of deliveries. These records are available upon request. For post-harvest, we maintain records that link product with source of produce and other supplies and raw materials. These records include items and date of receipt; lot numbers; quantities; source of produce and transporter. We do at least one mock recall exercise once a year. Emergency Contact Information for stores, warehouses, freight companies we wholesale to: Name/Affiliation Phone Fax Email Our produce is coded by field area picked or supplier and by date of picking. The map in this plan identifies field or supplier sources. We attach a label with this information on Master Shipping Units. Fields or suppliers are coded by us using the following method: Numerical Field Name or Supplier Code Date Picked: Month (1-12)/Day (1-31/ Year (last 2 digits)) Sample code: 7/7/30/13 (field or supplier 7 picked on July 30, 2013) A sample tag is attached. Each label is on the master shipping unit along with our business name 20 All items are coded before they leave the field. Worker Illness Log In the interest of Food Safety, we keep a log of instances of illnesses of infectious diseases of all workers who come into contact with the produce. Symptoms include fever, vomiting, diarrhea, and jaundice. Date Employee Illness or Symptoms What we did: Field Packing Product that is shipped directly to the suppliers from this point is clearly labeled and coded on the master shipping unit. We keep internal records of all produce we ship, its source, date of pick, who it was shipped to and when. Post Harvest Records are kept that enable reconciliation of product delivered to recipients (not individual consumer sales). These include source of our produce and other supplies and raw materials. These include date of receipt, lot numbers quantities, source of produce and transporter. Recall Policy Determination and carry out of a recall would be made by the team of:________________________________. Should a recall be necessary, we would contact our legal counsel ____________________________ at ______________and/or our insurance adjusters ____________________________ at ___________________. We would consult with our legal counsel before we issued statements to print and television media. We would include concerns and steps being taken to protect consumer’s safety as well as instructions for those who have purchased product. We would immediately begin to keep a written record of what we did and when. We would call affected buyers to make them aware of lot numbers and products being recalled and record who we spoke with and their responses (for proof of notification). We would have prepared the following information about the recalled product: grower; field location; date harvested or received if co-packed; individuals involved in harvesting; total number of packages in the lot; and shipping and receiving dates. We would contact public (Maine Dept. of Agriculture-911) and regulatory agencies. (FDA) We would ask for their assistance to identify the resources, including testing labs, which are available to us at this time. Although we would physically telephone every one of our wholesaler buyers of the product being recalled, we would also prepare letters to notify retailers and customers who have received a recalled product about what to do with it. We would ask for verification that they have received the letters. We would verify this plan for effectiveness for removal of the product from the market. A mock recall will be performed at least annually. Sample form attached. 21 Mock Recall Form Grower ____________________________ Date of Recall Exercise______________ Time Grower/Producer Called for Exercise_____ Company doing the Mock Recall _________________________ Person performing the Mock Recall_______________________ Item traceability code(s) being searched for: ________________________________________ ________________________________________ Date shipped:______________________ Shipped_______________units of ______________________ A. Amount of product remaining from original shipment: __________ B. Disposition of product that cannot be recalled: _________ sold _________reshipped to others _________destroyed (A & B must equal the amount of items shipped) ______________________________________ Signature of Person Performing the Mock Recall Time Exercise concluded: _________________________(Must be within 4 hours of call) Upon Completion, Grower Rates Recall Exercise: o This mock recall is deemed to have been effective. o This mock recall showed us we need to make the following changes: Should this recall not achieve 100% reconciliation, another will be conducted a.s.a.p. A copy of this completed form is filed in our Food Safety Plan as proof of a successful Mock Recall. 22 Optional Traceability Log for _____________________ Product Quantity Field/ Source Date Picked 23 Date Packed Date Shipped Shipped to: Pre-Harvest Assessment of Crop Production Areas or Are You Ready to Harvest? Complete one form for each field and do it before you harvest each field Use this form to do this assessment and record and save your results in this book. Date of Assessment:____________ Field/Crop: __________________________________ Comments: Proposed date of harvest: _______________________ Condition of field—wet; dry; normal Are toilet and wash facilities ready & properly located? Is potable water available for workers? Are harvest containers available, clean, well located and protected? Is harvest equipment available and in good condition? Is there evidence of unauthorized entry in the crop area? Has it been investigated? Is there evidence of domestic or wild animal crop damage? Is there evidence of physical contamination of the crop? (smell, color…) Are fuel/or chemicals that might contaminate crop areas isolated? If areas are contaminated, are they isolated for “no harvest”? Are there any sources of biological or physical contamination (dumps, manure, burn debris, bad water)? Is transportation equipment clean and available? Is there evidence of any chemical contamination of produce? (misshapen foliage, odd coloring…) Signature of person performing assessment: ________________________________________________ 24 Field Harvest Log Activity Date: Train New Staff Logged Employee illness Clean Rest Room(s) Restock Rest Room(s) Rest Room(s) Pumped Out Cleaning Hand Wash station(s) Restock Hand Wash Station(s) Restock First Aid Kit(s) Refresh Signs if necessary Clean/sanitize harvest containers Clean/sanitize harvest implements Clean/sanitize harvest machinery/vehicles Repair food contact surfaces Sanitize packing containers Enter and file traceability data for daily field harvest Pre-Harvest Field Assessment(s) completed Monitored quality of water used to wash produce in the field. Monitored crop production areas for wild or domestic life Was there sign of entry? a. Feces b. Chewing/damage c. Trampling d. What actions were taken? a. Reflective tape/scare balloons b. Hunting/trapping c. Fencing d. *Grazing and feeding characteristics of these animals and their proximity to the crop, water sources, and other relevant factors will be noted and dated on the back of this form. This form is filled out on a regular, routine basis-- at least weekly when harvesting. 25 Master List of Equipment, Vehicles, Tools & Utensils Maintenance & Cleaning Log Item Cleaned/Maintained/Repaired 26 Date Post Harvest Operations Hazard Risk Analysis: Location Physical Risk Chemical Risk Biological Risk Our operation monitors, verifies, and records these actions for all possible risks. See Log. We review our Food Safety Plan at least annually and revise it as needed. Approved Raw Material List and Sources: Raw Material Approved Supplier Alternative Supplier Suppliers comply with requirements of Field Operations & Harvesting Harmonized Standard 27 Use of Agricultural Chemicals applied Post Harvest: Such chemicals shall be registered for such use and used in accordance with label directions. (This includes application rates, worker protection standards, personal protection equipment; container disposal, storage, and all requirements specified for it. Records are maintained.) This includes biocides, waxes and plant protection products. Records will demonstrate that all personnel responsible for chemical application are trained and/or licensed or supervised by licensed personnel, in compliance with prevailing regulation. Product Intended for Export: If product is intended for export, we will review pre-harvest intervals and adjustment of post-harvest applications rates sufficient to meet the MRL entry requirements of the country(ies) in which it is intended to be traded. (If known). Water applied directly to the harvested crop or food contact surfaces meets the microbial standards for drinking water as defined by the prevailing regulation for the country it is intended to be traded in or the country of origin, whichever is more stringent. Packing Facility/Storage Facility Our storage facility is cleaned and maintained in an orderly manner on a regular and as needed basis. Bulk storage facilities (potato piles in warehouses, cellars, or areas where product is not stored in containers) are inspected for foreign material and cleaned prior to use and this is recorded on our log. Storage rooms, buildings, and facilities are maintained and sealed/isolated for protection from external contamination such as wind, rain, rodents… We may use screens, wind curtains, bird deterrent tape and traps to minimize risks. Pets or other animals do not have free run of the facility. We have a pest control program to reduce contamination possibilities by rodents and other animals, including pets. We monitor regularly and frequently and log the inspection dates, reports and procedures implemented to eliminate problems. All bait stations are flagged on the wall and a map notes all their locations. Outdoor stations have poison attractants. Inside we use only traps or other non-poisonous methods. Storage grounds are reasonably free of litter and debris. They are maintained to discourage breeding, harboring and feeding of pests. No piles, broken pallets, or litter. Floors are maintained in dry condition. When wet, drainage shall be maintained and false floors, platforms, mats shall be provided. Every floor, work place, and passageway shall be kept free from protruding nails, splinters, loose boards, and unnecessary holes and openings. Floors in storage area are reasonably free of standing water. Rain situations are okay as long as there is indication the water will drain. Wastewater spillage is prevented from contaminating any food handling area by barriers, drains, or sufficient distance. (this means toilets, sinks must be prevented from running into storage or transportation areas) Drains must drain away from this area. Sanitary sewer pipes and drains should not leak. 28 Standard Operating Procedure for product that spills or contacts the floor. If produce spills or contacts the floor, and it can go through the wash cycle again, that will be done. Otherwise it will be disposed of. (N/A in case of bulk storage when no finished (packed) products are present.) Packing containers not for immediate use, are stored in a way that protects them from contamination by any source (pests, dirt, water…) Ones stored outside are covered (no mesh covers) to protect them from contamination. Product stored outside in totes, trucks, bins or other containers, is covered and protected from contamination. (Mesh coverings are not acceptable) If used, pallets, pallet boxes, totes, and portable bins are clean, in good condition and do not add foreign material to the product. Non-food grade chemicals are not stored near stored product so that possible leakage or spills would not affect the products. Mechanical equipment used during storage process is clean and maintained to prevent contamination of product. Interior walls, floors, and ceiling are well maintained and free of major cracks and crevices. There are no loose insulation materials protruding from walls or ceilings. Water used in ice making is potable, as evidenced by our water tests. All manufacturing, storage, and transportation facilities used in making and delivering ice that is used for cooling has been sanitized on a regular schedule, this includes conveyors, belts, and augers. Climate controlled rooms are monitored for temperature and these logs are maintained. We store ______________ at a temperature of _______. Thermometers used in cold storage areas and for checking product temperatures are checked for accuracy and records are available. Refrigeration system condensation does not contact product. Iced product does not drip on pallets of produce stored below it, unless it is covered and protected. Employee facilities are clean and located away from storage and receiving areas. Employees may not eat or take breaks in the packing area. There is/is not a written policy requiring the use of hair/beard nets or caps in the storage and transportation areas that is followed by all employees and visitors. There is/is not a written policy restricting wearing of jewelry/artificial nails in the storage and transportation areas that is followed by all employees and visitors. Our policy is that employees ____________________________________________________________ 29 ____________________________________________________________________________________ Records are kept recording the source of incoming product and destination of outgoing product which enables traceability. All master containers or regular containers shall be marked with identifying marks as outlined in our traceability program. Produce delivered to the packing house is kept in a staging area until it is ready to be sent through the packing house. The staging area is protected from sources of contamination (not under trees). These methods may include a pole barn, covering it with a tarp, or keeping it in an enclosed trailer. Mesh type covers will NOT work. All product is packed in new or sanitized containers. Standard Operating Procedures (SOPs) exist for mixing and using individual specific sanitizers according to label instructions on surfaces, containers, machinery, lines, equipment, and brushes. Employees are provided protective equipment (as per label requirements) when expected to do this and training and written directions for each product. Spillage: Product that is opened, spilled, or comes into contact with the floor or ground is usually disposed of. There may be instances, depending on the product and its state, where the product may be resent through the wash cycle, checked, and reunited with the saleable products. Visitor Policy All visitors must follow business Safety and Hygiene Rules which are posted in prominent gathering places and restroom facilities. They are required to wash their hands before beginning or returning to handling produce. Directions for proper hand washing are posted in each wash area. Packing House The facility and equipment structures are constructed in a manner that facilitates cleaning and sanitation and does not serve to harbor contaminants or pests. Chill and cold storage loading areas are sealed, drained and graded. Overhead structures are maintained so that drips and condensation does not contaminate produce, raw materials or food contact surfaces. Water from refrigeration drip pans is drained and disposed of away from product and product areas. Condensate does not become a source of contamination. Air intakes are not located near potential courses of contamination. Cooling equipment are inspected, debris removed, and cleaned and sanitized according to our schedule. We maintain a schedule for cleaning and maintenance all food and not-food contact surfaces including floors, drains, walls, ceilings and other surfaces that may be a source of product contamination as well as cooling equipment. Prior to use, lines used for washing, grading, sorting, or packing are cleaned and sanitized as appropriate (from our risk assessment) and maintained so as not to become a source of contamination. Lighting is sufficient to enable cleaning, sanitation, and repairs. Light bulbs, fixtures, windows, mirrors, skylights and other glass and brittle plastic in the facility or in the product path shall be of the safety type or otherwise protected to prevent breakage. (If they must be used, a written glass and brittle plastic control policy will be developed and used.) Roof leaks are promptly identified and repaired. 30 All equipment used for cleaning or sanitizing are maintained in order to avoid becoming a source of product contamination and are stored away from the product handling areas. All chemicals we use for cleaning or sanitizing are approved for that use and labeled for food contact surfaces and are used in a manner consistent with approved use. They (including cleaning and maintenance compounds and lubricants) are stored away from product handling areas and in a way that inhibits unauthorized access. Food grade and non food grade are kept separate from each other. Only food-grade lubricants are used on food processing and packaging equipment or on any equipment when incidental food contact may occur unless manufacturer specifies only a non-food grade lubricant. Lubricant leaks are fixed or catch pans are installed to prevent contamination. Product is stored in areas and under conditions that do not pose a risk of contamination. Iced product is not stored over other food items unless protective measures are in place to contain melting ice contaminate. Pallet jacks, carts, trolleys and forklifts are maintained to prevent contamination and that is logged. Waste containers and compactors are located away from produce handling areas and are closed or have lids, unless in active use. They are emptied on a scheduled basis (or as needed) and weeds and other pest harborage are minimized around them. Materials are stored so as to be protected from condensate, sewage, dust, dirt, chemicals, allergens or other contamination. They are stored off the floor/ground on pallets, slip-sheets or stands and covered when applicable. Materials and Equipment are stored or installed in a way that does not inhibit access for proper cleaning. They are stored/installed away from walls and ceilings so as to allow cleaning and inspection. Temporary repairs are compliant with all food safety requirements and do not create potential sources of chemical, microbiological or physical contamination. Permanent repairs as implemented a.s.a.p. Catwalks above the product flow zone are protected to prevent produce or packaging contamination. Plant grounds are maintained to minimize sources of contamination such as litter, vegetation, waste culls, debris and standing water. Vegetation that does not serve as a harborage is permitted. Trash, leaves, trim, culls, waster water and other waste materials are removed from produce handling areas at a frequency sufficient to avoid becoming a source of contamination. Equipment stored outside is stored away from the building perimeter. It does not accumulate near the building. Outside equipment storage areas are including in the pest control program. Allergens If allergens are in use or stored in the facility, they must be identified and segregated during storage and handling. This is part of our risk control assessment. Labels will note this presence. Gloves/Aprons/ Hairnets/Beard nets/Caps/Jewelry/False Nails Policies: If gloves/aprons are worn that come into contact with product, they must be pre-approved by the food safety manager. All wearers will be instructed on what types of gloves may be used, how and when they can be used, how and when they need to be cleaned, replaced or stored so as not to contaminate the produce. 31 Our policy is single-use gloves used in production must be appropriately disposed of in the trash receptacle. Gloves, aprons or coveralls that can be washed must be collected in a central location container and washed and dried regularly. Employees have a storage area in which to keep these items when they are not in use. They may not be left lying around. Employees may not wear jewelry, fingernails, or watches that may damage the produce while being handled. Traceability: We track all items that are held in storage before packing and that we pack. We are able to identify the source of incoming product, the date of pick, the date of packing, the date of shipping, and the destination of outgoing product. All master shipping units identify our business and are coded so that we may indentify who we shipped to, the date of shipping and the source of the produce. Processing Water: In order to ensure and maintain water quality, the following may be done: Periodic water sampling and microbial testing Change water as necessary. Develop a water change schedule and log when it is done. Clean and sanitize water contact surfaces. See Sanitization SOP. . Install backflow devices and legal air gaps as needed. Routinely inspect and maintain equipment used, such as chlorine injectors, filtration systems, and backflow devices. If water is reused/re-circulated, it must be treated using an approved antimicrobial to prevent it from becoming a source of contamination. Read and follow the labels for microbials for proper concentrations.(use most stringent regulation—either the country of destination or production) If chorine is added to water for post-harvest treatment of fresh produce, it should be at 50-200 ppm total chlorine at a pH of 6-7.5 with a contact time of 1 or 2 minutes. There are many options for water sanitation including ozone, ultraviolet radiation and various other chemicals. The strength and acidity of the treated water must be appropriate for the commodity. This is monitored and logged. Dump Tanks/ Flumes: Special attention is paid to the temperature of water in dump tanks and flumes for tomatoes, cantaloupes, peppers, apples, potatoes, and pears. It needs to be maintained within 10 degrees F on the incoming product pulp temperature to minimize water infiltration. This is monitored and logged. If the produce is immersed in water and demonstrated as susceptible to microbial infiltration from water, water temperature differentials during immersion shall be controlled in accordance with prevailing industry guidelines. Only wash water antimicrobials or antimicrobial systems registered or approved by EPA; FDA or the prevailing regulatory agency may be used in the dump tank wash water, on the spray line or other food contact surfaces. All instruments used to measure temperature, pH, antimicrobial levels or other important devices used to monitor shall be calibrated at a frequency that assures continuous compliance. This monitoring will be logged. Debris and damaged produce shall be removed from the wash or dump tank to the extent possible on a regular basis. 32 (Logs for all applicable processes are kept at the site of the process) Crop General Apples Asparagus Cantaloupe, Honey Dew Melons Lettuce, Cabbage, Leafy Greens Tomatoes, Potatoes, Peppers Chlorine Strength (total Titratable Chlorine) 50-500 PPM 100-150 PPM 125-250 PPM 100-150 PPM 100-150 PPM 200-350 PPM Housekeeping: It is important to have a regular cleaning schedule. Packing areas are cleaned at the end of each day of use. We clean and sanitize lines and equipment. (SOP) Brushes and conveyors that physically touch the produce are regularly cleaned as needed. Floors are swept daily when facility is in use. All of this is logged. All floors, workspaces, passageways are kept free from protruding nails, splinters, loose boards, and unnecessary holes and openings. Grounds in the immediate vicinity of the packing need to be kept clear of litter and trash. Grass is trimmed to discourage vermin. Product Flow Zone: The area above the product line needs to be clear of unprotected glass lights, dust, dirt, cracks, cat walks, unshielded motors, overhead pipes that leak, box conveyors to second floor storage… Ice: Ice is made from potable water. It may be manufactured on site or bought. Ice storage and production machinery must be sanitized (SOP), as well as the means for transporting it to the product line. Logs must be kept of the sanitization times. Cooling: When produce is cooled, it is cooled to temperatures appropriate to the commodity according to industry standards. The temperature and equipment control equipment are calibrated and monitored at a defined frequency and records are maintained. Worker Break/Lunch/ & Smoking Areas are located away from the packing area. Floors are maintained in a dry condition (as much as practical) If there is a wet area, we will use of false floors or mats for worker protection. Packing Equipment Only food grade approved and labeled lubricants are used in the packing equipment/machinery. We keep either the container it comes in or the bills for verification that we use it. Storage Food grade and non-food grade lubricants/chemicals need to be stored separately from each other to prevent misuse and contamination. Pest Control The pest control program of this operation includes regular and frequent monitoring which is logged. Traps and non-poison bait stations are placed along the interior perimeter of the facility, especially along entries. They are marked and flagged by signs on the wall for easy recognition. The map of our packing facility includes placement of each station. Only bait stations outside the facility may contain poison. Vermin are trapped and other pests are deterred as much as possible. We may use screens, wind curtains, bird deterrent tape if necessary. Dogs, cats, and other animals are not allowed in the packing house. If equipment is housed outside the building, the pest control program will include monitoring of this area. Documentation includes dates of inspection, what was found, and steps taken to eliminate problems. Application of any 33 pesticides shall be performed in compliance with local, state, and federal pesticide regulations by appropriately certified personnel. Labels and Labeling Specifications for all packaging materials that impact on the finished product safety and quality shall be provided and comply with prevailing regulations. A register of these packaging specifications and label approvals shall be maintained and kept current. Trash Handling Trash handling and removal will not pose a hazard of contamination of produce. Transporters have written, predetermined temperature ranges for commodities being transported. The proper temperature for pre-cooling is appropriate to the type of produce as documented by protocol. Refrigerated transportation equipment is controlled by a thermostatic device as necessary to maintain temperatures in the cargo area for the specific produce. Prior to loading, vehicles will be pre-cooled. When required, temperatures of product are taken and recorded prior to or upon loading. Trucks and transport containers must be inspected for cleanliness, odor, and debris before loading begins. This information is logged. Drivers/operators need to be aware of what the previous contents of the trucks and containers to avoid putting the fresh produce at risk. They need to make sure they are acceptably clean and do not carry odor. Produce items should only be shipped with other produce items, NOT fertilizers, meats, poultry, or fish products. When co-shipped with something else, they need to be protected from cross contamination by segregation and physical barriers. There is adequate control of transport temperatures from loading to receiving. Transporters will be made aware of temperature requirements and avoid delivery of mixed loads with incompatible refrigeration requirements. Not all transports require refrigeration, and some shippers may require or specify a higher temperature for transport than storage. This will be clearly communicated and recorded on the manifest. All fresh produce is carefully packed and loaded to minimize physical damage and reduce potential for contamination during transport. Acceptable Safe Loading Policy: Precautions are taken to prevent damage to produce during packing and transportation. Loads that can be, are braced, or have straps/belts and/or pallet wrapping to stay in place. Each load is organized to secure packages and prevent spillage during transit. 34 Storage & Transportation Checklist Keep area around building doors clean and trim. Food contact surfaces cleaned. Bulk storage inspected & cleaned prior to use Facility swept & cleaned. If wet, drain. May apply false floor or mat. Clear drains. Broken pallets, debris disposed of Store packing containers to protect from contamination or undercover if outside Cover & protect product stored outside Make sure non-food grade chemicals will not spill and contaminate product Clean & maintain mechanical equipment Check all bait stations and refresh Monitor and protect from animal intrusions Sanitize ice making equipment and tools Check & record temperatures in climate controlled storage 35 Dates: Check accuracy of thermometers & record Inspect trucks & containers for odor, debris before loading—clean if needed Record on manifest transport temperature. Pack produce according to Standard Operating Procedure Bathrooms and hand wash areas cleaned, restocked Employee lounge area clean and neat Traceability data recorded for each load-source and destination Empty trash and compost items. Close dumpsters. Close up building tight 36 Map of Facility (next page): Included on the next page is a map of our packing facility. Noted are: Production areas Restrooms Employee Lounge/Eating Area Staging Area Rodent Trap/Bait Stations (numbered as they are labeled on the walls) Trash receptacles Doors and their use/type Refrigeration areas Dimensions 37 38 House Packing Log Activity Date: Train New Staff Clean Rest Room(s) Restock Rest Room(s) Restock Hand Wash Station (s) Refresh signs if necessary Clean staff lunch or break facility Clean/sanitize packing containers Clean/sanitize packing implements Clean/sanitize packing machinery and food contact surfaces Clean/sanitize water contact surfaces Clean vehicles used to transport produce Check/refresh bait stations Empty cull/trash containers Record source of incoming product and destination of outgoing product Floor and drains cleaned, swept Overhead area free of dust Pallets/containers in good condition Packing containers covered Monitor water treatment to reduce contamination Monitor temperature of processing water Monitor exposure time and pH of processing water Make sure outside garbage receptacles are covered Ice machinery, storage, and implements used to transport it are sanitized Plant grounds are neat Clean uniforms/aprons/gloves… 39 Hand Washing Procedure For employees and visitors 1. Wet hands with clean soapy water, apply soap and work up a lather. 2. Rub hands together for at least 20 seconds. 3. Clean under the fingernails and between the fingers. 4. Rub fingertips of each hand in suds on palm of opposite hand. 5. Dry hands with a single use towel. 6. Use towel to turn off faucet. 40 Employees and Visitors Are required To wash their hands Before beginning or Returning to handling produce. Thank you! 41 Manure Spreading Chart Date Spread Site Spread On Date Incorporated /Date Planted / / / / / / / / / / / / / / / / / / / / / 42 Anticipated Harvest Date (at least 120 days later) To schedule a G.A.P. audit in Maine, contact: John B. McCrea Federal-State Inspection Service Maine Department of Agriculture PO Box 1058 Presque Isle, ME 04769 Phone: 207-764-2100 or Toll Free: 1-800-292-6552 Fax: 207-764-2035 Email: john.mccrea@maine.gov You might want to call and see if the auditors would like you to fax them a copy of your Food Safety Book once it is filled out and before your actual audit appointment, to save time and expense. You will have to pay for your audit the day it occurs. Call if you have any questions, Lauchlin, Linda, & Miah Titus 207-873-2108 ltitus 21@myfairpoint.net www.agmattersllc.com 43 44