24091 version 1 Page 1 of 4 Inspect, diagnose, and rectify faults in engine management systems Level 4 Credits 6 Purpose This unit standard is for people in the automotive industry. People credited with this unit standard are able to inspect and diagnose engine management problems; and rectify faults in an engine management system. Subfield Motor Industry Domain Automotive Electrical and Electronics Status Registered Status date 25 January 2008 Date version published 25 January 2008 Planned review date 31 December 2012 Entry information Recommended: Unit 24090, Demonstrate knowledge of diagnosing faults in engine management systems; and Unit 5459, Demonstrate knowledge of automotive electronic fuel injection system operation, and fault diagnosis and repair; or demonstrate equivalent knowledge and skills. Replacement information This unit standard and unit standard 24090 replaced unit standard 892, unit standard 961, and unit standard 5460. Accreditation Evaluation of documentation and visit by NZQA and industry. Standard setting body (SSB) NZ Motor Industry Training Organisation (Incorporated) Accreditation and Moderation Action Plan (AMAP) reference 0014 This AMAP can be accessed at http://www.nzqa.govt.nz/framework/search/index.do. Special notes 1 Legislation relevant to this unit standard includes but is not limited to – Health and Safety in Employment Act 1992; Land Transport Rule: Vehicle Repair 1998, Rule 34001. New Zealand Qualifications Authority 2016 24091 version 1 Page 2 of 4 2 Land Transport Rules are produced for the Minister of Transport by Land Transport New Zealand. These rules are available online at http://www.landtransport.govt.nz/rules/. 3 Definitions Service information may include but is not limited to – technical information of a vehicle, machine, or product detailing operation; installation and servicing procedures; manufacturer instructions and specifications; technical terms and descriptions; and detailed illustrations. This can be accessed in hard copy or electronic format and is normally sourced from the manufacturer. Suitable tools and equipment means industry approved tools and equipment that are recognised within the industry as being the most suited to complete the task in a professional and competent manner with due regard to safe working practices. Elements and performance criteria Element 1 Inspect and diagnose engine management problems. Performance criteria 1.1 Safe working practices and service precautions are observed throughout the task in accordance with service information and legislative requirements. Range 1.2 The symptoms of the problem stated are confirmed in accordance with service information. Range 1.3 personal safety, safety of others, vehicle or machine safety, workshop safety, environmental safety, tools and equipment safety; service precautions may include but are not limited to – highvoltage electrical systems. customer information, trouble-shooting charts, testing the vehicle. The engine management system and the engine compartment are checked visually to ensure no obvious faults exist in accordance with service information. Range includes but is not limited to – loose and leaking fuel and coolant pipes and hoses, loose and disconnected wires and connectors, low fluid levels, loose and missing drive belts, any other loose and broken components. 1.4 Suitable test equipment is selected and used to enable faults to be diagnosed in accordance with service information. 1.5 No damage is caused to circuit components and electronic devices when using test instruments in accordance with service information. New Zealand Qualifications Authority 2016 24091 version 1 Page 3 of 4 1.6 The activation routine for the self-diagnostic system is carried out in accordance with service information. 1.7 The faulty subsection is isolated in accordance with service information. Range includes but is not limited to – air, fuel, sensors, control, voltage supply and return. 1.8 Circuits not monitored by a self-diagnostic system are tested, and any faults are located and identified in accordance with service information. 1.9 Fuel injection operation is tested to determine the nature of any faults in accordance with service information. Range tests may include but are not limited to – adjustments, noise, leakage, pulse, fuel pressure and volume. 1.10 Exhaust emissions and engine speed are measured at normal operating temperature and the results noted in accordance with service information. 1.11 The results of the tests and observations are noted and compared with vehicle specifications, and analysed to locate and identify the cause of any fault in accordance with service information. Element 2 Rectify faults in an engine management system. Performance criteria 2.1 Safe working practices and service precautions are observed throughout the task in accordance with service information and legislative requirements. Range personal safety, safety of others, vehicle or machine safety, workshop safety, environmental safety, tools and equipment safety; service precautions may include but are not limited to – highvoltage electrical systems. 2.2 Suitable tools and equipment are used to enable system faults to be rectified in accordance with service information. 2.3 Service precautions are carried out to prevent damage to electronic components in accordance with service information. 2.4 Faults and their causes are corrected by repair, replacement, or adjustment as specified by service information, to enable normal engine management system operation to be restored. New Zealand Qualifications Authority 2016 24091 version 1 Page 4 of 4 2.5 Self-diagnostic test codes are cleared and subsequent upgrades installed in accordance with service information. 2.6 Road test is performed under controlled conditions of customer complaint to confirm faults have been rectified. Please note Providers must be accredited by NZQA, or an inter-institutional body with delegated authority for quality assurance, before they can report credits from assessment against unit standards or deliver courses of study leading to that assessment. Industry Training Organisations must be accredited by NZQA before they can register credits from assessment against unit standards. Accredited providers and Industry Training Organisations assessing against unit standards must engage with the moderation system that applies to those standards. Accreditation requirements and an outline of the moderation system that applies to this standard are outlined in the Accreditation and Moderation Action Plan (AMAP). The AMAP also includes useful information about special requirements for organisations wishing to develop education and training programmes, such as minimum qualifications for tutors and assessors, and special resource requirements. Comments on this unit standard Please contact the NZ Motor Industry Training Organisation (Incorporated) info@mito.org.nz if you wish to suggest changes to the content of this unit standard. New Zealand Qualifications Authority 2016