SECTION 08 1416
FLUSH WOOD DOORS
PART 1 - GENERAL
1.01
SUMMARY
A.
Section Includes:
1.
B.
1.02
Wood doors.
Related Requirements:
1.
Division 01 - General Requirements.
2.
Section 06 2000 - Finish Carpentry.
3.
Section 08 1113 - Hollow Metal Doors and Frames
4.
Section 08 7100 - Door Hardware.
5.
Section 08 8000 - Glazing.
6.
Section 09 9000 - Painting and Coating.
DESIGN REQUIREMENTS
A.
Drawings indicate sizes, locations and general details of wood door construction and
installation.
B.
Regulatory Requirements:
1.03
1.
Fire rated doors shall be listed by a nationally recognized testing and
certification agency in accordance with local building codes and acceptable to
the authorities having jurisdiction. The listed doors shall meet or exceed the
requirements of UL10B, NFPA 252 and NFPA 80. All door requiring firerating shall carry either a UL or ITS (Intertek Testing Services-Warnock
Hersey) label.
2.
ASTM E2074 – Standard Test Method for Fire Tests of Door Assemblies,
Including Positive Pressure on Side-Hinged and Pivoted Swinging Door
Assemblies.
SUBMITTALS
A.
Shop Drawings: Submit schedules, plans, elevations and details indicating door
construction details, opening identification symbols, sizes, door type and grade, fire
classification, swing, light and louver cutout size and locations, and undercuts.
PROJECT NAME
SCHOOL NAME
10/01/2011
FLUSH WOOD DOORS
08 1416-1
B.
Product Data: Submit manufacturers technical data for each specified door type,
including details of wood species, design and construction, factory finishing
specifications and installation instructions.
C.
Construction Samples: Submit samples of not less than 6-inch by 6-inch for each type
of door to be furnished, showing face, edge and core construction.
D.
Color/finish Samples: Submit samples of not less than 4-inch by 6-inch on
representative door finish and samples of 3-inch by 8-inch for the exposed edges.
Each sample shall bear a label identifying the job name, Architect, Contractor and the
Woodwork Insitute finish system number.
E.
Certificates:
1.04
1.
Submit Certificate that solid core doors comply with all requirements of
ANSI/WDMA I.S. 1-A.
2.
Submit certification that fire rated doors comply with CBC Section 715 or UL
10B.
QUALITY ASSURANCE
A.
Wood doors construction, manufacture, and fabrication shall conform to
ANSI/WDMA I.S. 1-A, custom grade, extra heavy duty grade including the latest
revisions, and special requirements specified.
B.
Doors shall be fabricated, hardware factory fitted and machined, and factory finished,
unless noted otherwise.
C.
Wood Door Finishes shall comply with the Architectural Woodwork Institute
Standards.
D.
Doors shall be products of one manufacturer.
E.
Door modifications are not permitted, unless reviewed by the OAR.
1.05
DELIVERY, STORAGE AND HANDLING
A.
Deliver materials in manufacturers original, unopened, undamaged containers with
identification labels intact.
B.
Deliver doors to the Project site only after building has been provided with design
temperature and humidity.
C.
Store and handle in accordance with ANSI/WDMA I.S.1-A. Store doors protected
from exposure to harmful conditions and at temperature and humidity conditions
recommended by the manufacturer.
1.06
PROJECT CONDITIONS
A.
Do not install doors until building is enclosed and ambient conditions are within the
temperature and humidity range recommended by door manufacturer.
PROJECT NAME
SCHOOL NAME
10/01/2011
FLUSH WOOD DOORS
08 1416-2
1.07
WARRANTY
A.
Manufacturer shall provide a two year material warranty for exterior doors.
B.
Manufacturer shall provide a life time material warranty for interior doors.
C.
Installer shall provide a two year fabrication and installation warranty for all doors.
PART 2 - PRODUCTS
2.01
MANUFACTURERS
A.
2.02
Provide products manufactured by one of the following:
1.
Algoma Hardwood Inc.
2.
Brentwood Manufacturing.
3.
Eggers Industries.
4.
Mohawk Flush Door, Inc
5.
VT Industries, Inc.
6.
Western Oregon Door.
7.
Equal.
DOOR CONSTRUCTION
A.
Exterior Flush Doors:
EDIT NOTE: FOR USE ONLY WHERE PROTECTED FROM WEATHER PER
MANUFACTURERS WARRANTY REQUIREMENTS. DOORS DIRECTLY
EXPOSED TO THE WEATHER SHOULD BE METAL PER SPECIFICATION
SECTION 08 1113.
1.
Exterior doors shall be furnished as follows:
a.
Transparent Finished (Stained): Custom grade, extra heavy duty grade,
solid wood core, 5 ply, veneer faces, fully bonded to core.
b.
Opaque Finished (Painted): Custom grade extra heavy duty grade, solid
wood core, 5 ply, medium density overlay faces, bonded to core.
2.
Staved Lumber Core shall be low density, thoroughly kiln-dried wood blocks
not more than 2 ½-inches wide, with joints staggered, and random lengths.
3.
Edge strips: Shall be kiln-dried birch or maple
a.
PROJECT NAME
SCHOOL NAME
Transparent Finished Doors: Same species as face veneer or similar in
overall color, grain, character and contrast as the face veneer.
10/01/2011
FLUSH WOOD DOORS
08 1416-3
b.
Opaque Finished Doors: Close grain hardwood.
4.
Full stile edge strip shall be not less that 2 inches wide. Stiles shall be fully
bonded to the core. The outer face stiles shall be full length ¾ inch birch or
maple. The inner back stile shall be 1 ¼-inch, 2 ply of similar species which
may have four finger joints well staggered or be full lengths.
5.
Top rail shall be a minimum of 2 inches with a maximum of three plies.
Bottom rail shall be a minimum of 5 inches with a maximum of 6 plies. The
outer rail faces shall be full length 7/8 inch of same species as edge strips. The
inner rails shall be full length of similar species. Rails shall be fully bonded to
core.
6.
Crossbanding: Doors shall be furnished with full width crossbanding of
properly dried hardwood, 1/16 inch thick, with a density of 52 pounds or
higher per cubic foot.
7.
Face Veneer for Transparent Finished Doors: Custom grade, veneer shall be
Grade”A”. Minimum thickness shall be 0.0277 inches before sanding and
0.020 inches after sanding of specified face veneer.
EDIT NOTES:
1. INDICATE VENEER SPECIES AND SELECT VENEER APPLICABLE
CUT AND MATCH.
IF TRANSOMS ARE USED EDIT
ACCORDINGLY. VERIFY VENEER AVAILABILITY AND COST
PRIOR TO SELECTION.
2. TRANSPARENT FINISH DOORS ARE NOT RECOMMENDED FOR
HIGH USE AREAS SUCH AS CLASSROOMS OR CORRIDOR DOORS
UNLESS MATCHING DOORS EXISTING SCHOOLS.
3. DOOR SCHEDULE SHOULD INDICATE OPAQUE (PAINTED) AND
TRANSPARENT FINISH DOORS.
a.
Veneer Species:
b.
Veneer Cut:
[Rotary]
[Rift-cut]
[Plain]
[Quarter]
c.
Veneer Match:
[Book]
[Running]
[Slip]
[Balance]
[Random]
[Center]
d.
Pairs:
[Matched]
[Not Matched]
8.
Opaque Finished Doors: Custom grade medium density overlay hardboard.
9.
Adhesive and Bonding: Bonding between veneer plies of wood face panels,
and between door faces, frame and core unit shall be fabricated with type I
waterproof cross-linking emulsion PVA adhesive.
10.
Openings: Openings for lights, louvers and grilles, shall be fabricated by
manufacturer, or in a certified door service mill in accordance with
manufacturer's details, and in compliance with approved testing agency.
PROJECT NAME
SCHOOL NAME
10/01/2011
FLUSH WOOD DOORS
08 1416-4
11.
Louvers:
a.
Louvers for exterior doors shall be furnished with at least 12 gage
frame and security grill welded to 18 gage steel blades, fully
galvanized, with removable galvanized or bronze insect screen on
inside. Install louver with tamperproof-head through-bolts: Anemostat
PLSL, Air Louvers Inc. Model 1500-A, L & L Louvers, or equal.
b.
Light-proof louvers (at Dark Rooms): Type DRDL by Anemostat, Air
Louver Model 1000, L & L Louvers, or equal.
c.
Louvers shall be furnished with factory primer.
12.
Vision Panels: Vision panels in exterior doors shall be framed with Security
Grille Glass Stop: Anemostat Sl-IS, Air Louvers Inc. VLF-SG, L & L Louvers,
or equal. Install vision panels with tamperproof-head through bolts. Security
Grille shall be supplied with manufacturer's standard baked-on enamel finish.
13.
Security Grilles: Refer to Section 08 5656.
EDIT NOTE: INDICATE LOUVER AND VISION PANEL FINISH: GREY PRIMER
FOR FIELD PAINTING OR BAKED ENAMEL IN MANUFACTURERS
STANDARD COLORS.
B.
Interior Flush Doors:
1.
2.
3.
4.
PROJECT NAME
SCHOOL NAME
Interior doors shall be furnished as follows:
a.
Transparent Finished (Stained): Custom grade. Solid wood core, 5 ply,
veneer faced, fully bonded to core.
b.
Opaque Finished (Painted): Custom grade. Solid wood core, 5 ply,
MDO hardboard face, fully bonded to core.
Structural-Composite-Lumber-Core Doors:
a.
Structural Composite Lumber: WDMA I.S.10.
b.
Screw Withdrawal, Face: 700 pound-feet.
c.
Screw Withdrawal, Edge: 400 pound-feet.
Edge strips: Kiln-dried birch, maple or other material as indicated.
a.
Transparent Finished Doors: Same species as face veneer or similar in
overall color, grain, character and contrast as the face veneer.
b.
Opaque Finished Doors: Close grain hardwood.
Full stile edge strip shall be not less that 1 ½ inches wide, two ply stile. Stiles
shall be fully bonded to the core. The outer face stile shall be full length ¾
inch birch or maple. The inner back stile shall be ¾ inch of similar species
which may have two finger joints fully bonded to core.
10/01/2011
FLUSH WOOD DOORS
08 1416-5
5.
Top and bottom edge rails shall be full length and may be of glued up stock of
similar species as edge strip, white fir or douglas fir, minimum density 24.33
pounds or higher per cubic foot. Top rail shall be minimum of 2 inches.
Bottom rail shall be minimum of 5 inches fully bonded to core.
6.
Crossbanding: Doors shall be furnished with full width crossbanding of
properly dried hardwood or engineered fiber composite material, 1/16 inch
thick, with a density of 52 pounds or higher per cubic foot.
7.
Face Veneer for Transparent Finished Doors: Custom grade, veneer shall be
Grade”A”. Minimum thickness shall be 0.0277 inches before sanding and
0.020 inches after sanding of specified face veneer.
EDIT NOTE: INDICATE VENEER SPECIES AND SELECT VENEER
APPLICABLE CUT AND MATCH. IF TRANSOMS ARE USED EDIT
ACCORDINGLY.
a.
Veneer Species:
b.
Veneer Cut:
[Rotary]
[Rift-cut]
[Plain]
[Quarter]
c.
Veneer Match:
[Book]
[Running]
[Slip]
[Balance]
[Random]
[Center]
d.
Pairs:
[Matched]
[Not Matched]
8.
Opaque Finished Doors: Custom grade medium density overlay hardboard.
9.
Adhesive and Bonding: Bonding between veneer plies of wood face panel, and
between door faces, frame and core unit shall be fabricated with type I or II
waterproof adhesives for interior doors.
10.
Openings: Openings for lights, louvers and grilles shall be performed by the
manufacturer, or in a certified door service mill in accordance with
manufacturer’s details, and in compliance with testing agency requirements.
11.
Louvers:
PROJECT NAME
SCHOOL NAME
a.
Louvers for interior doors shall be furnished with at least 12 gage cold
rolled steel frames and security grill welded to 18 gage blades:
Anemostat PLSL, Air Louvers Inc. Model 1500-A, L & L Louvers, or
equal.
b.
For fire rated doors: Anemostat FLDL-UL-SG2, Air Louvers Inc.
Model 1900-ASG, L & L Louvers, or equal.
c.
Light Proof Louvers (at Dark Rooms): Anemostat Model DRDL, Air
Louvers Inc. Model 1000, L & L Louvers, or equal.
d.
Install louvers with tamperproof-head through bolts.
10/01/2011
FLUSH WOOD DOORS
08 1416-6
12.
C.
2.03
Vision Panels: Vision panels in fire labeled doors shall be framed with FGS75 Fire Glass Stop by Anemostat, Air Louvers Inc. Model VLF, or equal and
shall be State Fire Marshall listed.
Frame shall be supplied with
manufacturer’s standard baked-on enamel finish. Install with tamperproofhead through bolts.
Fire Rated Doors:
1.
Fire doors must meet the requirements of recognized fire door tests and bear
certifying labels of an approved independent testing agency.
2.
With exception to the requirements that would adversely affect the fire rating,
rated doors shall meet the specifications listed in this section.
3.
Door shall be constructed that when installed as an assembly and tested it will
pass ASTM E2074 “Standard Test Method for Fire Test of Door Assemblies
Including Positive Pressure Testing of Side-Hinged and Pivoted Swinging
Door Assemblies,” and can be rated as required.
4.
Reinforcement Blocking: Provide hardware reinforcement blocking of size as
required to secure specified hardware. Reinforcement blocking shall be in
compliance with the manufacturer’s labeling requirements and shall not be of
mineral material.
FINISHING:
A.
B.
FACTORY FINISHING:
1.
Factory finishing shall be AWI Custom Grade and include all necessary
preparation, materials and labor to provide an [Opaque] [Clear Transparent]
[Stained Transparent] finish.
2.
Finish faces, all four edges, edges of cutouts, and mortises. Stains and fillers
may be omitted on top and bottom edges, edges of cutouts, and mortises.
3.
Finish: [System 5, conversion varnish] [System 9, UV curable, acrylated
epoxy, polyester, or urethane] [System 10, UV curable, water based] [or]
[System 11, catalyzed polyurethane].
4.
Staining: [Match Architect's sample] [As selected by Architect from
manufacturer's full range] [None required].
5.
Effect: [Open-grain finish] [Filled finish] [Semifilled finish, produced by
applying an additional finish coat to partially fill the wood pores].
6.
Sheen: [Satin] [Semigloss].
JOB SITE FINISHING:
1.
PROJECT NAME
SCHOOL NAME
Doors indicated to be job site finished shall be factory back primed.
10/01/2011
FLUSH WOOD DOORS
08 1416-7
2.
a.
Doors Scheduled for Opaque Paint finish: Prime with one coat of wood
primer indicated on Section 09 9000 - Painting and Coating.
b.
DoorsSchedules for Transparent Finish: Prime with stain and first coat
of finish as indicated in Section 09 9000 - Painting and Coating.
Door Finish: Per Section 09 9000 - Painting and Coating.
EDIT NOTE: INDICATE FINISHING TYPE ON DOOR SCHEDULE. FOR
FACTORY FINISHING - EDIT FINISHING OPTIONS AND INDICATE
APPLICABLE SYSTEM NUMBER(S) FROM AWI MANUAL.
PART 3 - EXECUTION
3.01
INSTALLATION
A.
Install Work of this section as specified in ANSI/WDMA I.S. 1-A. Install fire doors in
accordance with NFPA 80.
B.
Provide each door accurately cut, trimmed, and fitted to its frame and hardware.
Clearance at lock and hanging stile and at top shall be 1/8 inch, and bottom shall not
exceed 1/4 inch except where otherwise indicated. Arises shall be rounded to a 1/16
inch radius, and lock rail edges shall be slightly beveled. Screws for hardware shall
not be driven but screwed into pre-drilled holes.
C.
Doors shall operate freely, but not loosely, without sticking or binding, without hingebind conditions and with hardware properly adjusted and functioning.
3.02
CLEAN UP
A.
3.03
Remove rubbish, waste and debris and legally dispose of off the Project site.
PROTECTION
A.
Protect the Work of this section until Substantial Completion.
END OF SECTION
PROJECT NAME
SCHOOL NAME
10/01/2011
FLUSH WOOD DOORS
08 1416-8