Health, Safety and Environment
Form Approved by: Manager Sustainability & Safety
HSEFSWP1105.1 – HYDRAULIC TORQUE
SPANNER (HYTORC) CHECK LIST Form Revision: 4 Date: 19/06/2012 Page 1 of 5
Form variations to suit user, system / software constraints, legal requirements or corporate requirements are permissible, as long as the intent of the form is not compromised.
P ROJECT N UMBER P ROJECT T ITLE
W ORKS M ANAGER
D OCUMENT N UMBER
S ITE M ANAGER
D ATE
P ROPOSED W ORK M ETHODOLOGY
W ORK P ARTY
L OCATION
D ESCRIPTION
P ROP
R EVIEW OF P ROPOSED P ROCEDURES & E QUIPMENT
M ANDATORY R EQUIREMENTS
H AZARD
Unidentified Job
Specific Hazards
Hydro Specific
Hazards-Lack of awareness of local asset & other.
Simultaneous
Operations?
C ONTROL M EASURE
JHA to be carried out by staff detailing on the day hazards that could not be practically assessed prior to attending site in addition to this
“C HECK L IST ”. All staff to sign on to JHA accepting this form and the on the day hazards and controls. JHA has been completed and approved by the relevant personnel in accordance with the JHA Procedure
Project or Outage manager to notify work party of ALL Hydro
Tasmania Assets in area (including Protection PLC, Mechanical,
Electrical and Civil Assets).
Work party to inspect and make safe
Date printed 16/04/2020
C HECKED

Health, Safety and Environment
Form Approved by: Manager Sustainability & Safety
HSEFSWP1105.1 – HYDRAULIC TORQUE
SPANNER (HYTORC) CHECK LIST Form Revision: 4 Date: 19/06/2012 Page 2 of 5
Form variations to suit user, system / software constraints, legal requirements or corporate requirements are permissible, as long as the intent of the form is not compromised.
P ROJECT N UMBER P ROJECT T ITLE
W ORKS M ANAGER
D OCUMENT N UMBER
S ITE M ANAGER
D ATE
G ENERAL R EQUIREMENTS
H AZARD
Incorrect selection of equipment
Unserviceable condition of
Hydraulic Torque
Spanner
C ONTROL M EASURE
Identify the type of work to be carried out and select the appropriate equipment for the task
Ensure that the torque (pressure setting) is known prior to selecting the appropriate equipment
Ensure all of the hydraulic fittings are of the correct pressure rating
The hydraulic hoses are of the correct pressure rating and are in good condition
The condition of the Hydraulic Torque Spanner head is good (no signs of cracks or fatigue)
The pump and pressure gauge are in good condition
N / A C HECKED
Socket / spanner selection
Torque setting selection
The reaction legs are in good condition (no signs of cracks or fatigue) and are the correct legs for the job
The pendant cable and pendant are in good condition
The pump motor electrical lead is in good condition and has been tested and tagged and is within the date range
Check pump oil level is correct and only use recommended hydraulic spanner oil for topping up and that the oil is clear and amber in colour.
Ensure that only approved and identified sockets
(marked with orange paint band) / spanners are used
Inspect for damage, cracks etc before use
Ensure that the approved and identified socket / spanner selected is the correct fit to the nut or bolt before applying pressure
Ensure that the correct torque conversion chart accompanies the hydraulic torque spanner prior to the spanner being used
Ensure that the torque required for the job is known from drawings, specifications, engineering etc
Convert the torque setting to a pressure setting using the correct torque conversion chart for the particular type of hydraulic torque spanner being used
Date printed 16/04/2020

Health, Safety and Environment
Form Approved by: Manager Sustainability & Safety
HSEFSWP1105.1 – HYDRAULIC TORQUE
SPANNER (HYTORC) CHECK LIST Form Revision: 4 Date: 19/06/2012 Page 3 of 5
Form variations to suit user, system / software constraints, legal requirements or corporate requirements are permissible, as long as the intent of the form is not compromised.
P ROJECT N UMBER P ROJECT T ITLE
W ORKS M ANAGER
D OCUMENT N UMBER
S ITE M ANAGER
D ATE
G ENERAL R EQUIREMENTS
H AZARD
Testing the
Hydraulic Torque
Spanner equipment with socket or spanner attached prior to use
Operation of
Hydraulic Torque
Spanner
(communication)
Use of Hydraulic
Torque Spanner on site, varied locations and manual handling
C ONTROL M EASURE
Connect the hydraulic torque spanner unit to the pump and check the security of the fittings
Set up the correct pressure in accordance with the hydraulic torque spanner operating manual instructions
Ensure the area around the hydraulic torque spanner is clear while the hydraulic torque spanner is being tested and all personnel in the area understands what is happening
Operate the hydraulic torque spanner on the floor to check correct mechanical operation, to set the correct pressure and check for oil leaks
The hydraulic torque spanner is to be operated by a minimum of two personnel who are authorised to use the hydraulic torque spanner
Where-ever practically possible the hydraulic torque spanner pump operator will be in line of sight with the hydraulic torque spanner head handler
Ensure all personnel not required during the hydraulic torque spanner operation are clear of area
The hydraulic torque spanner pump operator will not operate the hydraulic torque spanner equipment until given the “All Clear” command from the hydraulic torque spanner head handler
The hydraulic torque spanner pump operator will not operate the hydraulic torque spanner pump unit if they are not clear on the instructions that have been given by the hydraulic torque spanner head handler
The hydraulic torque spanner pump remote control operator will cease operation of the pump when given instruction by anyone who gives the command to stop
Ensure there is a thorough understanding (detailed planning stage) of the issues involved with using the hydraulic torque spanner
Ensure a JHA is developed on-site in consultation with personnel carrying out the work clearly identifying the manual handling issues associated with using the hydraulic torque spanner equipment
Date printed 16/04/2020
N / A C HECKED

Health, Safety and Environment
Form Approved by: Manager Sustainability & Safety
HSEFSWP1105.1 – HYDRAULIC TORQUE
SPANNER (HYTORC) CHECK LIST Form Revision: 4 Date: 19/06/2012 Page 4 of 5
Form variations to suit user, system / software constraints, legal requirements or corporate requirements are permissible, as long as the intent of the form is not compromised.
P ROJECT N UMBER P ROJECT T ITLE
W ORKS M ANAGER
D OCUMENT N UMBER
S ITE M ANAGER
D ATE
G ENERAL R EQUIREMENTS
C HECKED H AZARD
Incorrect PPE
C ONTROL M EASURE
Ensure a manual handling risk assessment is carried out for the work involved
The minimum requirement for PPE will be safety helmet with high impact full face visor, gloves and steel capped safety shoes or boots
S ITE R EGISTRATION (Note: Applies to all Work Parties and personnel working on site)
N / A
R EQUIREMENT
Permit To Work issued
Visitors register sheet or emergency board being used. Site Map issued (showing emergency assembly areas and fire equipment)
Hydro Tasmania Level 2 O H & S Induction complete
Hydro Tasmania Level 3 Site induction complete
S
A DDITIONAL P ERSONAL P ROTECTIVE E QUIPMENT (C OMPLIANT WITH A USTRALIAN S TANDARDS )
C HECKED
R EQUIREMENT C HECKED R EQUIREMENT C HECKED R EQUIREMENT C HECKED
C ERTIFICATION
I have personally checked and verified all items on all pages of this check list
Works Manager Name Signature Date
I acknowledge and agree that all items are detailed on all pages of this check list. I agree to ensure that all employees and sub-contractors engaged in this work will fully comply with all control measures indicated
Authorised Hydraulic Torque
Spanner User
Signature Date
Date printed 16/04/2020

Health, Safety and Environment
Form Approved by: Manager Sustainability & Safety
HSEFSWP1105.1 – HYDRAULIC TORQUE
SPANNER (HYTORC) CHECK LIST Form Revision: 4 Date: 19/06/2012 Page 5 of 5
Form variations to suit user, system / software constraints, legal requirements or corporate requirements are permissible, as long as the intent of the form is not compromised.
P ROJECT N UMBER P ROJECT T ITLE
W ORKS M ANAGER
D OCUMENT N UMBER
S ITE M ANAGER
D ATE
D AILY R EVIEW
I F T HERE IS A SIGNFICANT CHANGE IN W ORK AND OR C ONDITIONS A NEW C HECK L IST IS R EQUIRED
D ATE AND T IME R EVIEWED / C OMMENT N EW C HECK L IST R EQUIRED
Date printed 16/04/2020