STUDIA UNIVERSITATIS BABEŞ-BOLYAI, PHYSICA, SPECIAL ISSUE, 2003 THE RECOVERY OF GOLD FROM CHLORIDE SOLUTIONS USING THE SELECTIVE ION EXCHANGE RESIN IONAC SR3 Mihaela Pavel1, Damian Axente2 1 Mining Research Development and Engineering Institute S.C. CEPROMIN S.A., Deva 2700, 22 Decembrie Street 37A; E-mail: mihapavel@scientist.com 2 National Institute for Research and Development of Isotopic and Molecular Technologies, 3400 Cluj-Napoca, Donath Street 65-103; E-mail: axente@s6.itim-cj.ro Abstract: Strong base anion resins are not sufficiently selective to separate precious metals from large amounts of accompanying metals, present in hydrometallurgical gold solutions. The present work studied the recovery of precious metals from hydrometallurgical chloride solutions with high content of Pb, Cu, Zn, and Fe by an ion exchange process. Using the selective ion exchange resin IONAC SR3 gold recovery reached 92.43 %. Introduction Ion exchange resins are still very little used commercially for gold extraction from hydrometallurgical leach solutions, despite the advantages of resins (higher equilibrium loading, easier elution of gold, no periodic thermal reactivation for organics removal etc.) over activated carbon [1,2]. Selective ion exchange resins, like IONAC SR3, can chelate gold and silver, but not interact with alkaline and alkaline earth metals or transition metals such as copper and zinc [3]. Experimental Materials: Synthetic and real leach solutions (obtained by the leaching of a metallurgical residue in highly concentrated acidic and oxidant calcium chloride solutions) were employed in the research works. The ion exchange resin IONAC SR3, supplied by Sybron Chemicals Inc., is a highly selective chelating resin, containing isothiouronium chloride active groups. It was used for gold adsorption in chloride form, without any pretreatment. Substances used for the test work, were all of reagent grade. Testing apparatus and procedure: The adsorption and desorption tests were conducted in stirred glass vessels. All solutions before and after adsorption or desorption test were assayed for gold with an atomic adsorption spectrometer VARIAN SpectrAA 200. MIHAELA PAVEL, DAMIAN AXENTE Results and discussions The adsorption isotherm - Data to plot down the gold adsorption isotherm on the IONAC SR3 resin, at 250C, has been obtained by stirring, for 24 hours, volumes of 100 ml of synthetic solutions, with a 0.95 pH and containing 113 mg/l Au, 0.64 mg/l Ag, and 59.3 mg/l Cu, and quantities of resin between 0.2g and 5g . The obtained results have shown that the resin / solution contact time of 24 hours has been sufficient for reaching the equilibrium point, while the gold concentrations on the resin and in the solution, remained practically constant after 16 hours. The variation from Fig. 1, Q = f(C) can be approximated with the most lightly straight line y 12,222 x 0,928 (computer drawn), according to Freudlich’s equation [4]: Q k Cn or log Q log k n log C (1) 60 where: Q and C are gold concentrations in the resin and solution; k and n are constants. Experimental values for 25 0C, were: k 12.222 and n 0.928. Gold concentrations of the resin phase ranged from 2.26 mg/g to 54.4 mg/g for resin/solution proportions of 1/20 1/500. Q (mg/g) 50 40 y = 12.222x0.928 30 20 10 0 0 1 2 3 C (mg Au/l) 4 5 Fig. 1. Isotherm for gold chloride adsorption on IONAC SR3 selective resin (250C, 400 rpm, 113 mg Au/l, resin/solution=1/500 – 1/20, pH=0.75, 3 g/l NaClO) The adsorption rate of AuCl4- on the resin was influenced by the initial gold concentration in the solution (Fig. 2), stirring rate (Fig. 3), temperature (Fig. 4) and resin/solution volume ratio (Fig. 5). 5,656 mg/l Au 28,28 mg/l Au 56,56 mg/l Au 84,84 mg/l Au 35 Q (mg/g) 30 12 Q (mg Au/g) 40 25 20 15 10 8 100 rpm 250 rpm 400 rpm 500 rpm 4 5 0 0 0 20 40 60 Time (minutes) 80 100 0 20 40 60 80 Time (min) 100 120 THE RECOVERY OF GOLD FROM CHLORIDE SOLUTIONS USING THE ION EXCHANGE RESIN SR3 Fig. 2. Effect of initial gold concentration (resin/solution = 1/500, 400 rpm, 250C) 30 (113 mgAu/l, 250C, resin/solution=1/100) T = 35 0C T = 25 0C 20 4 T = 20 0C 15 10 3 2.5 2 1.5 1 5 0.5 0 0 0 20 40 60 80 Time (minutes) I/S=1/500 I/S=1/200 I/S=1/100 I/S=1/40 I/S=1/20 3.5 v (mg l-1min-1) 25 Q (mg/g) Fig. 3. Effect of stirring rate 100 120 0 20 40 60 80 100 120 140 Time (minutes) Fig. 4. Effect of temperature Fig. 5. Effect of resin / solution ratio (56.56 mg Au/l, resin/solution=1/500, 400 rpm) (113 mg Au/l, 250C, 400 rpm) The influence of impurities Because hydrometallurgical solutions usually contain chlorides and sulphates of heavy metals (Fe, Cu, Pb, Zn) in much higher concentrations than gold and silver, the effect of such „impurities” on the adsorption of precious metals on the selective resin IONAC SR3 has also been studied. The results showed that precious metal adsorption efficiencies from solution containing 56.56 mg/l Au, 0.32 mg/l Ag, 1056 mg/l Cu, 905 mg/l Zn, 805 mg/l Fe, 1010 mg/l Pb, 5 g/l NaOCl and 300 g/l CaCl2 on IONAC SR3 resin are over 97% and haven’t been affected by the presence in high concentrations of Cl‾ or heavy metals ions. The desorption of gold retained on the selective resin IONAC SR3 - The desorption of gold retained on the selective resin IONAC SR3 has been carried out with acid (HCl 3%) thiourea (30 – 50 g/l) solutions. In the desorption stage, Au3 is reduced to Au , which is complexed by thiourea, thus forming a cationic complex AuTu2 , which is then eliminated into the solution. Desorption experiments took place at 25 0C, by stirring (400 rpm) for 120 minutes, 1g of resin containing 27,5 mg Au/g and 0,16 mg Ag/g, with 50 - 75 ml of acid thiourea solution. The results showed that the gold’s elution efficiency rises with the thiourea concentration and the volume of the used solution. Usually, the purpose is to obtain solutions as concentrated in gold as possible in order to increase the energetic efficiency in the next stage, the electrolysis. Precious metal recovery from real hydrometallurgical solutions - Table 1 shows that after 180 minutes of resin / real solution contact at 30 0C, the resin had adsorbed 97% of the gold present in the solution. After the desorption with MIHAELA PAVEL, DAMIAN AXENTE thiourea, the pregnant solution contained 2.46 times more gold and 1.15 times more silver than the initial one, and did not concentrate on the other heavy metals. The total gold recovery (sorption and desorption stages) from the real hydrometallurgical chloride solution reached 92.43 %. Table 1. Recovery of precious metals from a real hydrometallurgical chloride solution using IONAC SR3 selective resin Parameters Adsorption 1g resin / 200 ml solution, 30 0C, 400 rpm Desorption 1 g resin / 75 ml solution of 50 g/l tiourea, 3% HCl; 28 0C, 400 rpm Time (min) Adsorption/Desorption Efficiency on IONAC SR3 Selective Resin (%) Au Ag Cu Pb Zn Fe 0 10 30 60 90 120 180 0 59,00 72,79 83,33 90,48 92,25 97,20 0 45,7 49,0 51,9 57,1 60,7 66,5 0 12,57 16,17 20,21 20,97 20,99 21,15 0 4,84 7,56 8,64 10,3 11,4 13,0 0 21,1 22,2 22,8 23,6 23,8 24,8 0 3,15 5,40 6,21 6,28 6,40 6,48 0 10 0 74,50 0 55,3 0 0,05 0 4,32 0 1,53 0 0,77 30 60 90 120 89,68 60,4 0,05 4,58 1,78 0,98 92,4 93,3 94,4 62,8 63,0 64,4 0,06 0,06 0,07 4,80 5,11 5,35 1,97 2,19 2,52 1,33 1,57 1,76 150 95,1 64,9 0,08 5,65 2,72 1,93 Conclusions Gold contained in hydrometallurgical chloride solutions can be recovered by the selective ion exchange resin IONAC SR3. The gold adsorption isotherm on the resin was described by the Freudlich’s equation. The adsorption rate of AuCl 4- on the resin was influenced by the initial gold concentration in the solution, stirring rate, temperature and resin/solution ratio. Under the conditions of resin/solution ratio = 1/200 and a stirring speed of 400 rpm at 30 0C, more than 97% of gold could be recovered by the resin in 180 minutes contact with a hydrometallurgical solution of 33.3 mg Au/l, 70.2 mg Ag/l and high Cu, Pb, Zn şi Fe concentrations. After desorption (28 0C, 50 g/l thiourea, 3 % HCl), the pregnant solution contained about 2.5 times more gold than the initial one, and did not concentrate in heavy metals. The efficiency of gold recovery ion exchange process from the chloride hydrometallurgical solution has been over 92%. References 1. 2. 3. 4. Har r is, W . I ., S ta hl b us h, J . R., P i ke , W . C. An d S te we n s , R . R ., Reactive Polymers, 17, 1992, pp. 21-27; Lu k e y, G. C ., V a n De v e nt er, J . S. J ., S hal lcro s s, D. C., Hydrometallurgy, 59, 2001, pp. 101-113; Sybron Chemicals Inc. Brochure, IONAC SR3, Selective Ion Exchange Resin for Gold Recovery, 2000. Ne ni ţe sc u, C. D., Chimie generală, Ed. Didactică şi Pedagogică, Bucureşti, 1979, p. 294.