CHAPTER 15 DISCUSSION QUESTIONS 1. Five priority sequencing rules are: First come, first served (FCFS); or First in, first out (FIFO): Jobs are sequenced in the order in which they arrive at the workstation. Earliest due date (EDD): Jobs are sequenced in the order in which they are due for delivery to the customer. Shortest processing time (SPT): Jobs are sequenced in order of the processing time required at the workstation, with the job requiring the least processing time at the workstation scheduled first. Longest processing time (LPT): Jobs are sequenced in order of the processing time required at the workstation, with the job requiring the longest processing time at the workstation scheduled first. Critical ratio (CR): Jobs are sequenced in order of increasing critical ratio (the ratio of time required by work left to be done to time left to do the work) 2. Johnson’s rule is used to sequence several jobs through two or three work centers. 6. The are a number of criteria for evaluating job sequencing rules. Criteria discussed in the text include: Average job completion time Average number of jobs in the system Average job lateness. Additional criteria include: average wait time, average total completion time, and variance in completion times. END-OF-CHAPTER PROBLEMS 15.10 Job A B C D E (a) Due Date 313 312 325 314 314 Duration (Days) 8 16 40 5 3 FCFS (first come, first served): Because all jobs arrived on day 275, and presumably in the order given, the FCFS sequence is: A, B, C, D, E Chapter 15: Short Term Scheduling 1 (b) EDD (earliest due date): Job Sequence B A D E C (c) Due Date 312 313 314 314 325 SPT (shortest processing time) Job Sequence Processing Time E 3 D 5 A 8 B 16 C 40 (d) LPT (longest processing time) Job Sequence C B A D E Scheduling Rule FCFS EDD SPT LPT Processing Time 40 16 8 5 3 Average Tardiness 14.8 4.2 4.2 20.8 15.12 Job A B C D 2 Due Date 212 209 208 210 Average Flow Time 47.4 34.6 26.2 60.2 Average Number of Jobs in System 3.3 2.4 1.8 4.2 Remaining Processing Time 6 3 3 8 Instructor’s Solutions Manual t/a Operations Management Minimize total lateness. Comparing the scheduling efficiency of the several algorithms presented in terms of lateness: (a) First Come, First Served (FCFS): Job A B C D (b) End Days Late 210 0 213 4 216 8 224 14 Total: 26 days Processing Time 3 3 6 8 Due Date 209 208 212 210 Start 205 208 211 217 End Days Late 207 0 210 2 216 4 224 14 Total: 20 days Processing Time 8 6 3 3 Due Date 210 212 208 209 Start 205 213 219 222 End Days Late 212 2 218 6 221 13 224 15 Total: 36 days Due Date 208 209 210 212 Start 205 208 211 219 End Days Late 207 0 210 1 218 8 224 12 Total: 21 days Earliest Due Date (EDD): Job C B D A (e) Start 205 211 214 217 Longest Processing Time (LPT): Job D A C B (d) Due Date 212 209 208 210 Shortest Processing Time (SPT): Job B C A D (c) Processing Time 6 3 3 8 Processing Time 3 3 8 6 Critical Ratio: Job A B C D Due Date 212 209 208 210 Remaining Processing Time 6 3 3 8 Critical Ratio Job Sequence D C A B Chapter 15: Short Term Scheduling Critical Ratio 6 117 . 209 205 3 133 . 208 205 3 100 . 210 205 8 0.63 212 205 Need date today’s date Days required to complete job Critical Ratio 0.63 1.00 1.17 1.33 3 Critical Ratio: Job D C A B Processing Time 8 3 6 3 Due Date 210 208 212 209 Start 205 213 216 222 End 212 215 221 224 Total: Days Late 2 7 9 15 33 days A minimum total lateness of 20 days seems to be about the least we may achieve. Scheduling Rule FCFS SPT LPT EDD Critical Ratio 15.13 Job 010 020 030 040 050 (a) Average Tardiness 6.5 5.0 9.0 5.2 8.3 Due Date 260 258 260 270 275 Average Flow Time 11.8 10.2 14.8 10.8 14.0 Average Number of Jobs in System 2.4 2.1 3.0 2.2 2.8 Duration (Days) 30 16 8 20 10 FCFS (first come, first served): Because all jobs arrived on day 210, and presumably in the order given, the FCFS sequence is: 010, 020, 030, 040, 050 (b) EDD (Earliest due date): Job Sequence 020 010 030 040 050 (c) Due Date 258 260 260 270 275 Note that the breaker of longest processing time was used; however, job 030 could come before job 010. SPT (shortest processing time): Job Sequence Processing Time 030 8 050 10 020 16 040 20 010 30 4 Instructor’s Solutions Manual t/a Operations Management (d) LPT (longest processing time): Job Sequence 010 040 020 050 030 Scheduling Rule FCFS EDD SPT LPT * 15.14 Average Tardiness (7.4)* 6.8 (7.4)* 6.8 (6.8)* 6.6 (12.6)* 12.0 Date Order Due 180 200 175 230 210 FCFS (first come, first served): Date Order Received 110 120 122 125 130 EDD (earliest due date): Job Sequence C A B E D (c) Average Number of Jobs in System 3.4 3.3 2.4 3.6 Due Order Received Production Days Needed 110 20 120 30 122 10 125 16 130 18 Job Sequence A B C D E (b) Average Flow Time 57.6 54.8 39.6 61.2 If current time is 210. Job A B C D E (a) Processing Time 30 20 16 10 8 Due Date 175 180 200 210 230 SPT (shortest processing time): Job Sequence Processing Time C 10 D 16 E 18 A 20 B 30 Chapter 15: Short Term Scheduling 5 (d) LPT (longest processing time): Job Sequence Processing Time B 30 A 20 E 18 D 16 C 10 Scheduling Rule FCFS EDD SPT LPT 15.16 Job 1 2 3 4 5 Average Tardiness 5.4 0.0 7.2 9.6 Average Flow Time 60.0 54.4 47.6 65.2 Date Job Received Production Days Needed 215 30 220 20 225 40 240 50 250 20 Average Number of Jobs in System 3.2 2.9 2.5 3.5 Date Job Due 260 290 300 320 340 Critical Ratio 0.33 2.00 1.25 1.40 4.50 Jobs should be scheduled in the sequence 1, 3, 4, 2, 5 if scheduled by the critical ratio scheduling rule. 15.17 Job A B C D Data Entry (Hours) 2.5 3.8 1.9 1.8 Verify (Hours) 1.7 2.6 1.0 3.0 Using Johnson’s Rule, the optimal sequence is: D, B, A, C Job Entry Time Job Verify Time D B A 1.8 5.6 D 1.8 C 8.1 B 4.8 10.0 A 8.2 C 9.9 11.0 Idle 6 Instructor’s Solutions Manual t/a Operations Management 15.18 Job A B C D E F Opn 1 (Hours) Opn 2 (Hours) 10 5 7 4 5 7 3 8 2 6 4 3 Using Johnson’s Rule, the optimal sequence is: E, D, C, A, B, F Job E D C Operation 1 Time 0 2 5 10 Job Operation 2 Time E 2 A F 20 D 8 B 27 C 16 A 23 31 B 28 F 32 35 Idle Chapter 15: Short Term Scheduling 7