THERMOMETRY International Temperature Standards B pt. F pt. B pt. B pt. F pt. F pt. O2 at 1 atm H 2O H2O at 1 atm S at 1 atm Ag Au -182.97 ºC 0.0000 ºC 100.00 ºC 444.60 ºC 960.8 ºC 1063.0 ºC Common Temperature Scales Fahrenheit B pt. H2 O F pt. H2 O absolute zero 212 ºF 180 DIVISIONS 32 ºF 492 DIVISIONS -459.7 ºF Rankine Celcius 100 ºC 373.15 K 100 DIVISIONS 100 DIVISIONS 0 ºC 273.15 K 671.7 ºR 180 DIVISIONS 491.7 ºR 492 DIVISIONS Kelvin 273 DIVISIONS 273 DIVISIONS 0.00 K -273.15 ºC 0.00 ºR absolute scale absolute scale Note that between the F pt. and B pt. of water there are 180 divisions on the Fahrenheit and Rankine scales but only 100 divisions on the Celsius and Kelvin scales, i.e., 100 Cº = 180 Fº or 5 Cº = 9 Fº or 1 Cº = 1.8 Fº Conversions Fahrenheit & Rankine ºF + 459.7 = ºR or ºR - 459.7 = ºF Celsius &Kelvin ºC + 273.2 = K or K - 273.2 = ºC Celsius &Fahrenheit (ºC 1.8) + 32 = ºF or (ºF - 32) 1.8 = ºC Kelvin &Rankine K 1.8 = °R °R 1.8 = K or Fahrenheit & Kelvin or Celsius &Rankine or Thermometry 1 1400 y = 1.0x + 459.4 R2 = 1.0 1200 °R 1000 800 y = 0.56x + 255.20 R2 = 1.00 K ° 600 400 200 y = 0.56x - 17.78 R2 = 1.00 °C 0 °C vs. °F K vs. °F -200 °R vs. °F -400 Linear (K vs. °F) -460 -260 -60 140 340 540 740 940 Linear (°C vs. °F) °F Linear (°R vs. °F) Note that K is always (simply) 273.2° above °C Note that °R is always (simply) 1.8 times greater than K Note that °R is always > °C (starts higher and is a more sensitive temp. scale) 1000 y = 1.0x - 458.8 R2 = 1.0 800 600 °F y = 0.56x R2 = 1.00 400 ° °F °C K 200 K °C °F vs. °R 0 y = 0.55x - 272.69 R2 = 1.00 -200 °C vs. °R Linear (K) -400 -600 0 500 1000 1500 °R Note that °F > °C at higher T but °C > °F at lower T Note that °F > K at higher T but K > °F at lower T Thermometry 2 1300 1100 y = 1.8x + 0.0 °R R2 = 1.0 900 °F 700 y = 1.8x - 458.8 R2 = 1.0 ° 500 °C 300 y = 1.0x - 272.7 R2 = 1.0 100 °C vs. K °F vs. K -100 °R vs. K Linear (°F vs. K) -300 Linear (°C vs. K) Linear (°R vs. K) -500 0 200 400 600 800 K ° Note that °R is always (simply) 459.7° above °F 1400 1200 1000 800 y = 1.8x + 491.4 °R R2 = 1.0 600 400 200 0 y = 1.8x + 32.0 -200 R2 = 1.0 °F -400 -600 -273 -73 127 K °R K °F y = 1.0x + 273.0 R2 = 1.0 °R vs. °C °F vs. °C K vs. °C 327 527 °C Note that °F > K at higher T but K > °F at lower T Thermometry 3 Which is colder; 50°C or 50°F? Circle the correct answer. Which is warmer; -30°C or -30°F? Circle the correct answer. Which is warmer; 30°C or 30°F? Circle the correct answer. Calculate the conversion for Fahrenheit to Kelvin. Calculate the conversion for Celsius to Rankine. Calculate the temperatures at which °C and °F are equal. Calculate the temperatures at which °F and K are equal. Temperature Conversions using Reference Points (rather than memorized equations) One method of temperature conversion is to compare reference pts. such as Absolute zero, B pt., or F pt. of H2O. This allows direct conversion between ºR and K scales. Examples 1. Convert -20.5 ºF to ºC -20.5 ºF is 20.5 + 32 Fº below F pt. = 52.5 Fº below F pt. of water 52.5 Fº (5 Cº/ 9 Fº) = 29.2 Cº below F pt. -29.2 ºC 2. Convert 165 ºC to ºF 165 ºC is 65 Cº above B pt. of water 65 Cº (9 Fº / 5 Cº) = 117 Fº above B pt. 212 + 117 = 329 ºF 3. Convert 300 K to ºR (recall 9 Rº = 5 Kº) 300 K is 300 Kº above Absolute zero 300 Kº (9 Kº/ 5 Rº) = 540 Rº above Absolute zero 540 ºR Do the 4 temperature conversion problems at the end of the notes for this unit. Thermometry 4 thermometer Ice cubes room temperature Thermometer (sensor) can add or absorb heat. 0° at ice-water interface Difficulties in Temperature Measurement Temperature Gradient: e.g., An ice bath is 0 ºC at the ice-water interface but the measured temperature is somewhere on a gradient from 0 ºC to the temperature of the container walls. Location of a temperature sensor is very important. Steady State (of a sensor): The temperature of a sensor (e.g., a thermometer bulb) is constant only when the rate of heat conduction away = rate of heat conduction to sensor. Glass is a poor thermal conductor so it will conduct very little heat to or from the sample. Temperature sensors constructed of metal, however, are rapid thermal conductors and can affect the sample temperature. Lag: If temperature of a sample changes, the temperature of a sensor will not change instantly. Glass equilibrates temperature slowly whereas metals equilibrate quickly. Disturbance of Sample Temperature: A sensor with large mass will absorb or emit more heat than a sensor with small mass. Heat capacity is also a factor. Materials with large heat capacity require larger amounts of heat transfer to change their temperature than materials with low heat capacities. Heat capacity (specific heat) is the amount of heat (Btu, calories or Joules) required to raise the temperature of a unit mass of substance by 1 degree. Water has one of the highest heat capacities of all materials. Substance Specific Heat Substance Specific Heat water 1.0 glass 0.21 ice 0.5 aluminum 0.22 Steam (100°C) 0.48 iron 0.12 ethanol 0.60 zinc 0.09 wood 0.42 mercury Specific heat values are the same in units of cal/gC, kcal/kgC, and Btu/lbF° 0.03 Convert 1 cal/gC to Btu/lbF given that 1 Btu = 252 cal. and 1 lb = 454 g. Thermometry 5 Ideally to minimize the disturbance of a sample the following should be true: 1. 2. 3. 4. 5. sensor mass is small relative to the sample mass the sensor material has a small heat capacity the sensor will be insulated from its surroundings the sample conducts heat readily to the sensor (high transfer coefficient) the sensor has a large surface area Temperature Measuring Devices Any property that varies consistently with temperature can be used for temperature measurement. One of the simplest temperature measuring devices used in industry is a thermal strip, which contains polymeric liquid crystals that change colour reversibly with temperature changes. These are used as temperature sensors for electrical panels in industry and domestically as fever strips, aquarium thermometers and mood rings. Omega LCD reversible temperature strips Continuous Temperature Measuring Devices The main types of industrial temperature sensors include: 1. liquid-in-glass thermometers 2. bimetallic devices 3. filled thermal systems 4. resistance temperature detectors (RTD’s), e.g., Cu coils 5. thermistors (metal oxide mixtures) 6. thermocouples (dissimilar metal junctions) 7. optical and radiation pyrometers Thermometry 6 Liquid-in-Glass Thermometers (Principle: volumetric expansion of a fluid) Traditionally, these have been the most widely used in industry and laboratory applications. Mercury or ethanol is the usual fill liquids. overload capacity scale etched on glass stem small bore partial immersion line maximum indication constriction range supression cavity bulb bulb Liquid thermometers have a large volume, thin-walled bulb and a stem with a small bore. Those designed for partial immersion have an etched line indicating correct immersion depth. A range suppression cavity is used by the manufacturer to change the range of the thermometer (by varying its size). It provides a reservoir that must be filled before the bore fills. The maximum indication constriction allows fluid to move up the thermometer but restricts movement down. The fluid must be shaken back into the bulb. This is more common in medical thermometers where only the maximum temperature is of interest. Industrial style thermometers are constructed the same as the lab type but due to the fragile nature of glass, are protected by a metal case or metal thermowell. The case may be calibrated rather than the thermometer itself. Three types of liquid-in-glass thermometers are available: bulb immersion, stem immersion (partial immersion) and total immersion. Bulb immersion thermometers are calibrated by the manufacturer to give correct temperature readings when only the bulb (not the rest of the thermometer) is placed in the medium to be measured. Stem immersion thermometers are calibrated to give correct temperature readings when they are immersed to a specified depth in the medium to be measured. Stem immersion thermometers are easily recognized because the manufacturer scores a mark, or ‘immersion ring’ below any of the thermometer’s divisions (usually about 3 inches above the bulb). Total immersion thermometers are calibrated with the entire thermometer immersed in the medium to be measured. The three types are often identified on the back (opposite the graduations) by the words bulb, immersion, or total. Thermometry 7 Accuracy Requirements for Liquid-in-Glass Thermometers a) a large constant coefficient of thermal expansion of the fluid b) adhesion of the fluid to the glass must be very low (cohesion >> adhesion); thus water is not suitable. c) the fluid level must be clearly visible (red dye is added to alcohol) d) the fluids freezing and boiling points must satisfy the desired range of use. Hg: (F pt. = -39 ºC, B pt. = +357 ºC)* Range: -40 ºC +500 ºC Ethanol: (F pt. = -115 ºC, B pt. = 78 ºC) Range: -100 ºC + 110 ºC Accuracy: Industrial = 1% of span Laboratory = 0.1% of span * Some Hg thermometers can read up to 500C. They are filled with gas under pressure to prevent the mercury in the bulb and stem from boiling and condensing at the top of the thermometer. Disadvantages: fragile, slow response (lag) due to thermal resistance of glass, readability is good only at close range, possibility of immersion error and parallax error. Liquid-in-glass thermometers can’t be used in automatic controllers. They produce no signal (electrical, pressure, mechanical or otherwise). Accuracy of the Mercury-in-Glass Thermometer The mercury thermometer is the simplest and most widely used laboratory thermometer. Mercury is particularly suitable because it has a very uniform coefficient of expansion, it does not wet the glass, it is easily purified and the thermometer is easily read. As the temperature of the thermometer increases, the mercury rises in the capillary because mercury expands more than glass. A thermometer can be calibrated using the ice point (fp of H2O) and the steam point (bp of H2O). The distance between the mercury lengths at 0 and 100C can be marked off into 100 intervals, each of which is 1 degree Celsius. This assumes that there is a constant difference between the coefficients of cubic expansion of glass and mercury. The error arising from this assumption is less than 5 parts per 1000 (0.5%) and is negligible, except for highly accurate work that requires calibration of the thermometer at each temperature used. High precision thermometers (e.g., for combustion calorimetry) have scale divisions of 0.02 C (0.05 F) and with a magnifier, can be read to 0.002 C ( 0.005 F)! Thermometry 8 Exposed-Stem Correction for Mercury Thermometers The depth of a bulb immersion thermometer can be readily adjusted by the technician to avoid errors due to improper immersion depth. Partial immersion thermometer readings require no correction for immersion depth provided they are immersed to a depth approximately near the immersion line and provided that the air temperature at the exposed stem is near 20C. Total immersion thermometers require a stem correction when they are not immersed to the full depth of the mercury column. Unless this thermometer is immersed to the level of the mercury meniscus, there is a temperature gradient from the bulb to the meniscus and a stem correction must be applied. This may occur, for example, when such a thermometer is used for mp or bp determinations in the lab. The part of the mercury column exposed to the cooler air of the laboratory is obviously not expanded as much as the mercury in the immersed section and hence the reading will be lower than the true temperature. The error introduced becomes significant at elevated temperatures reaching 3 to 5 C at 200C. The temperature correction for an exposed stem with a total immersion thermometer is given by the following equation Stem correction () K N (Tmeasured - Texposed ) where K = net expansion coefficient of Hg in glass for C, K = 0.000164 @ 100C and 0.000174 @ 300C (for Pyrex glass) for F, divide K by 1.8 N = length, measured in degrees, of the exposed section of the Hg column Tmeasured = observed temperature Texposed = mean temperature of the exposed section of the Hg column (determined using an auxiliary thermometer placed along side with its bulb at the middle of the exposed section of the Hg column) Problem Determine the corrected temperature reading for a total immersion Pyrex thermometer that is immersed to the 0C mark and reads 200 C. Ambient temperature at the midpoint of the exposed Hg column is 35 C. (ans. = 206C) In cases where the thermometer is used for low temperature measurements, the corrections would be subtracted rather than added. It should be emphasized that stem corrections are not accurate for very high or very low temperatures. It is better to avoid the exposed stem by ensuring correct immersion depth. In addition to error due to the exposed stem, ordinary thermometers of low cost are subject to errors due to irregularities in the bore and/or inaccurate scale graduation. For accurate work, it is therefore essential to check the thermometer at several temperatures against the melting points of pure solids or the boiling points of pure liquids. Application of an exposed stem correction will then be unnecessary. Thermometry 9 Thermometer Calibration Curve Calibration is accomplished by recording the melting point of five or six very pure compounds, chosen to melt at a variety of temperatures. From these melting points, a graph similar to the one shown is plotted. The graph shows the correction factor versus the observed temperature (using the upper value of the melting point range). For example, pure benzoic acid melts at 122.4C. If your thermometer records 120.6C, your correction factor at approximately 120C would be + 1.8 C. Any time you record a melting point near 120C, you would add 1.8 C to the observed temperature. Corrected melting point = observed melting point + correction factor Thermometer Calibration Graph Correction Factor (C°) 4 3 2 1.8 1.0 1 0.6 0.2 0 0.5 -0.4 -1 -2 -3 80 100 120 140 160 180 200 Observed Temperature (°C) Other Thermometer Errors As with other instruments, the technician must be careful to take readings at eye level to avoid parallax errors. Parallax error can be eliminated by reading the thermometer with a reading lens that is attached to the thermometer by a spring clamp so that the lens can be slid up or down to line up with the meniscus. For accurate work, standardization must be repeated periodically. Glass exhibits ‘cold flow’, i.e., flow above the melting point. Slow permanent changes in the glass result in changes in the volume of the bulb. Readings change as a glass thermometer ages. Hysteresis: A thermometer should be read whenever possible with a rising Hg thread rather than a falling Hg thread, and in either case it is good practice to tap the thermometer gently before reading to minimize sticking. If a mercury thermometer is kept at 100C for a few minutes and then put into an ice bath, it will read below 0C for several hours. This effect is due to the slow contraction rate of glass. Thermometry 10 Bimetallic Thermometers The sensing element is a firmly bonded sandwich of 2 metals having different coefficients of thermal expansion. The low expansion metal is usually "Invar", an iron-36% nickel alloy. The high expansion metal is usually brass for a low temperature range and a nickel alloy for a high FLAT temperature range. HELICAL BIMETALLIC STRIP BIMETALLIC STRIP If the bimetallic strip is flat, differential Free end expansion of the two high expansion metals causes a coefficient bending motion. Free end If the strip is wound connected to low expansion into a helix and the rotating dial coefficient lower end of the helix is fixed while the bulb upper end is attached to the dial of a scale, the differential Fixed End Fixed End expansion of the two metals causes a twisting motion of the dial, which indicates temperature on the calibrated circular scale. The helix form is normally used as a dial thermometer that is rugged and requires no maintenance. With age and repeated flexing some fatigue occurs and the thermometer must be replaced. Principle of Operation: motion caused by differential expansion of metals of different coefficients of thermal expansion. Range: -40 to +425 ºC Accuracy: 1% of span Speed of Response: faster than liquid in glass thermometers, i.e., the metal housing and components have high thermal conductivity Advantages: a) reasonable accuracy, b) simple, rugged construction, c) large, easy-toread scale, d) small diameter bulb, e) the mechanical action of the bimetallic strip is used in temperature controllers, for example, when connected to a mercroid switch in a home heating thermostat. Thermometry 11 Filled Thermal Systems The filled thermal system consists of a closed unit under pressure, comprising a bulb connected by capillary tubing to a helical or C-shaped Bourdon tube. The system is filled with a) a liquid (Class I) b) a liquid and vapour in equilibrium (Class II) c) a gas (Class III). In all three classes of instruments, an increase in temperature causes the internal pressure to increase which in turn causes the Bourdon tube to uncoil. The movement of the Bourdon tube causes the attached temperature-indicating dial to move across the face of a temperature scale. CLASS II FILLED THERMAL SYSTEM Hotter at Sensor Colder at Sensor condensed liquid temperature indicator vapour C-shaped Bourdon tube capillary sensing bulb liquid Class II systems, containing volatile fluids like benzene are most common and most rugged. They need compensation (adjustment) depending upon whether the bulb is hotter or colder than the ambient temperature. When the sensor is hotter than the Bourdon tube, condensate held in the tube creates a static head (pressure), which requires compensation usually by means of a small bimetallic strip attached to the end of the "C" or helix. Capillary tubing can be up to 100 ft. long for Class I systems. Wide temperature ranges are measurable, i.e., -400 to +1000 ºF. Filled system temperature sensors are subject to the "dip effect", especially with mercuryfilled systems. With a sudden increase in temperature the bulb may expand faster than the fluid causing the fluid to flow into the bulb, showing a temporary temperature dip. In time, the correct reading is established. Thermometry 12 Class I filling fluids (high-boiling liquids) include Hg (bp = +357C) and chlorobenzene (bp = +132C). Class II filling fluids (low-boiling liquids) include ethyl ether (bp = 35C), ethanol (bp = +78C) and benzene (bp = +80C). Class III filling fluids (gases) include ethane (bp = -89C), propane (bp = -42C), dimethyl ether (bp = -23C), ethyl chloride (bp = +13C) and inert gases Liquid (Hg) filled thermometer @ cncomco.com Do the 3 thermometer calibration problems. Thermometry 13 Electrical Temperature Measuring Devices A number of substances exhibit electrical properties that vary reproducibly with temperature. Thermocouples, resistance circuits, and thermistors are preferred in industry since they can be connected to electronic control circuits. R1 = 100 R2 = 200 A galvanometer G is a very sensitive ammeter measuring very small electrical currents, e.g., A G R4 = 3 R3 = 6 An undeflected galvanometer needle is in the null condition. The bridge is said to be balanced. I = 0 A. 6V BALANCED WHEATSTONE BRIDGE Resistance Temperature Circuits (The Wheatstone Bridge Circuit) The Wheatstone bridge circuit (named in honor of Sir Charles Wheatstone) is used to accurately measure resistance changes due to varying temperature. If three of the four resistors are known, the fourth can be determined by altering the three known resistors until the bridge is balanced (null point), i.e., no current flows across the galvanometer. In this condition: Ohm’s law: V=IR thus dividing these gives: V1 = V4 I1R1 = I4R4 I 1 R1 I 4 R 4 I1 R 2 I 4 R 3 and and V2 = V3 I1R2 = I4R3 R1 R 4 R2 R3 R R1 = R 2 4 R3 L R1 = R 2 4 L3 and where R3 and R4 are replaced by a “slide wire” where L4 and L3 are lengths of the slide wire measured to the position of the sliding contact R1 = 100 R2 = 200 G L4 = 25 cm L3 = 50 cm wire of uniform resistance 6V SLIDE WIRE WHEATSTONE BRIDGE Thermometry 14 Wheatstone bridges work with AC as well as DC by replacing the galvanometer with an AC milliammeter. Wheatstone bridges can be modified to produce a self-balancing bridge circuit. When the unknown resistance is temperature dependent, the instrument scale can be calibrated to read directly in ºC. A familiar laboratory example is the use of a Wheatstone bridge in the TCD (thermal conductivity detector) of a gas chromatograph. Two of the resistors in the Wheatstone bridge are tungsten ‘filaments’ located in the sample and carrier gas flow paths, respectively, in the detector. The resistances of the tungsten filaments vary directly with their temperatures. The temperature (and resistance) of the filaments in the sample path will change as different gases (with different heat capacities) move through the heated detector. At these times the bridge is unbalanced and causes a deflection of a plotter/integrator. The magnitude of deflection is directly related to analyte concentration. The wheatstone bridge is the most sensitive temperature-measuring device currently in use. Do the wheatstone bridge problems at the end of this unit. Thermometry 15 Resistance Temperature Detectors (RTD's) leads resistance wire glass core thermowell RTD's have a resistance that is directly proportional to temperature as per the following equation RT = R0 ( 1 + aT + bT2 + cT3 + .... nTn ) where RT = R at T and R0 = R at 0 ºC and a, b, & c are constants which depend on the material used. A simpler form of this equation, which is adequate for most metals over moderate temperature ranges is …. R = R0T or R = R0(1+ T) [ approximates all constants (a, b, c … n) in one term]. Ni 6 RT/R0 5 4 W 3 Pt 2 1 0 100 200 300 400 T(°C) 500 The metals chosen for RTD's should be corrosion resistant, high melting, and have linear R vs. T relationships. Platinum is accepted by the International Committee on Weights and Measures for temperature accuracy, is non-corroding and high melting and linear in the range of -200 to +1850 ºC. Tungsten, nickel, and copper are also used and are less expensive. Nickel, however, is not linear at high temperatures. Copper is only useful for low temp. measurements owing to oxidation at higher temp. A disadvantage of RTD's is that they required an applied voltage to operate and this generates heat ("self-heating effect"), requiring compensation and adjustments to the bridge circuit. One or two additional leads are sometimes added to compensate for the resistance of the 2 basic leads between the RTD's and the bridge circuit that may be some distance away. The accuracy of RTD's ranges from 0.01 to 0.1 ºF. Note that R/R0 = T + 1 is the equation of a straight line with 1 as the y-intercept. The slope of the line is (called resistivity or specific resistance). It is unique to each material. Mathematically manipulate the equation, R = R0T equivalent to R = R0(1+ T) and show that it is Do the RTD problems for this unit. Thermometry 16 Thermistors A thermistor is a thermally sensitive resistor formed from complex metal oxides. It is a semiconductor whose resistance is a function of its temperature. The R vs. T relationship is not linear but is logarithmic, as follows. R R0 e 1 1 T0 T where R R at T and R 0 R at 0º C, T0 273 K, 1 1 ln R ln R0 is constant over a small temp. range T0 T 1 1 R 1 1 ln R ln R0 ln T0 T R0 T0 T All T values must be in Kelvin! semiconducting material Thermistors produce relatively large changes in R with T so that high precision temperature measurements are possible. When thermistors are leads connected into bridge circuits like RTD's, very small temperature changes (0.0005 ºC) can be detected! Long leads can be used since their resistance is negligible compared to the resistance of the thermistors. Thermistors as Flow Indicators In "self-heating" applications, a current is passed through the thermistor so that it heats up and its R drops. The thermistor is suspended in a flowing fluid, which cools the thermistor causing its resistance to rise. Eventually a steady state condition is reached depending upon power supply to the circuit. Anything that changes the rate at which heat is conducted away from the thermistor will be detected by a change in resistance. Thermistors thus act as flow indicators (anemometers). Factors can include flow rate, nature of the fluid (Cp ), and temperature of the fluid. Sketch and label the plots for o R vs. T o lnR vs. (1/T0 – 1/T) o lnR/R0 vs. (1/T0 – 1/T) Do the thermistor problem Omega thermistors Thermometry 17 Pyrometers A pyrometer is simply a thermometer. The term is sometimes used as a synonym for thermometer, but more commonly the term refers to an instrument for measuring temperatures beyond a thermocouple range. Pyrometers are based on electromagnetic radiation. All hot bodies emit radiant energy whose intensity depends upon the absolute temperature of the emitting surface. All objects above absolute zero T emit radiant energy Three Classes of Pyrometers The temperature measuring instruments that respond to all wavelengths are referred to as total-radiation pyrometers. They are based on the Stefan-Boltzman Law, i.e., the rate, R, (in W/m2) at which an object of surface area A and absolute temperature T emits P radiation is given by R = e T4 (T in Kelvins), P = Power (Watts) A -8 2 4 where = 5.67 10 W/m K and e = emissivity which depends on the nature of the emitting surface and ranges from 0, for a perfect reflector that does not radiate at all, to 1, for a "black body". A total-radiation pyrometer is non-selective and measures all wavelengths of light in determining the temperature. A second class of pyrometer, called an optical pyrometer, measures only a narrow band of wavelengths of radiation in the vicinity of the visible and infrared spectra. The third class of pyrometer, called a partial-radiation pyrometer, is partially selective in the wavelengths of light used for measurement. It operates on the photo-electric principle, i.e., a photo sensitive material emits a current in proportion to the intensity and wavelength of incident light. It can be adjusted to eliminate interference by ambient radiation from such species as CO2, H2O, and smoke. Temperature-Colour Relationship Colour Temp. ( ºC) dull red 500-550 dark red 650-750 orange 850-950 yellowish-red 1050-1150 yellowish-white 1250-1350 white 1450-1550 Thermometry Spectrodyne hand-held optical pyrometer 18 Thermometry 19 Optical Pyrometer The radiation is focused by a convex lens onto the filament of a lamp. Current is supplied to the lamp by a battery and can be adjusted by a variable resistor. There is a red optical filter between the eyepiece and the lamp. This only allows red light to reach the observer’s eye, which largely eliminates interference by other radiation, i.e., both nonvisible radiation and blue light are absorbed by the red filter. Radiant energy in the visible range, which is due to heat, is red to white in colour and will pass through the red filter to the viewer. The resistance of the circuit is varied which in turn varies the current and hence the temperature of the lamp. When the color of the filament appears the same as the incident radiation from the hot object, their temperatures must be the same. As with the total-radiation pyrometer, the scale of the internal milliammeter is calibrated in ºC. schematic of optical pyrometer from Photonics Directory (www.photonics.com) Pyrometers measure the temperature of an object based exclusively on the intensity of radiation it emits without physical contact. Thermometers, thermocouples, RTD’s and resistance circuits usually mesure temperature by physical contact. Thermometry 20 RADIATION: Radiant energy is transmitted in the form of electromagnetic (EM) waves. Visible light is just a small portion of the electromagnetic spectrum. All forms of EM waves share similar properties ... travel at the speed of light (3.0 108 m/s in a vacuum) CO2 and H2O absorb large quantities of electromagnetic radiation (EMR) air is relatively transparent to EMR all substances which absorb radiation are also capable of emitting EMR An important example of heat transfer by radiation is global heating. Radiation emitted by the sun is absorbed by H2O vapor and CO2 in the atmosphere and by the earth itself. These in turn re-emit radiation usually at a different (longer) wavelength than that of the radiation absorbed. At least some of the radiation emitted is in the infrared (IR) region which causes objects, including the atmosphere, to heat up. Radiant energy striking a body may a) be absorbed, b) be reflected, c) pass through a body. Bodies that absorb all radiant energy are called “black bodies”, i.e., perfect absorbers. There is no such a thing as a perfect absorber but porous black surfaces, e.g., a handful of black soil, approach this condition. A cavity or hollow box with a small pinhole and a rough, black, interior surface is the best approximation of a black body. If a body is placed in a container and thermal equilibrium exists between the body and the container, then the areas receiving energy must emit energy at the same rate, i.e., equal and opposite rates is the definition of equilibrium. If a body is a black body then it must emit energy at the maximum possible rate for its temperature or equilibrium would shift to a higher temperature. Thus a perfect absorber must also be a perfect emitter. If the body is non-black, it absorbs only a fraction of the radiant energy and must emit the same fraction, e.g., polished metal surfaces. This concept, that at thermal equilibrium, the emissivity of a body equals the absorptivity is known as Kirchoff’s Law. Emissivity, e, is the ratio of the rate of energy emission by a body to the rate of energy emission by a perfect radiator (a black body) of the same area and temperature. Absorptivity, a, is the ratio of the rate of energy absorption by a body to the rate of energy absorption by a black body of the same area and temperature. Emissive power, E, of a surface is the total energy emitted per unit time and per unit surface area .... E = Q/A Intensity, i, of radiation is the amount of energy emitted per unit time per solid angle (steradian). Thermometry 21 From thermodynamic relationships, the Stephan Boltzman law states that the emissive power of radiation emitted from a black body per unit area depends solely upon the 4th power of its absolute temperature ... E = eT4 e = emissivity (no units) T = absolute temperature (K) E = intensity (W/m2) = Stephan Boltzman constant = 5.67 10-8 Wm-2K-4 = 1.36 10-11 kcals-1m-2K-4 When the area of the emitting surface is considered, the rate of emitted energy is called “radiant power”, Q. Q = q/t = AeT4 A = surface area of emitting object (m2) Q = radiant power (Watts) The emissivities of various surfaces are listed below ... surface e surface e black body 1 glossy white paint 0.91 flat black paint 0.97 polished copper 0.3 human body 0.96 polished steel 0.07 common brick 0.93 perfect reflector 0 The color of a heated object varies with its temperature approximately as shown ... T (C) color T (C) color 500 just visible 1080 yellow 600 dark red 1250 light yellow 750 cherry red 1400 and above white 880 orange-red Since all objects above Absolute zero constantly emit radiation one might wonder why objects do not cool to Absolute zero. Bear in mind that objects are continuously absorbing radiant energy at the same time as they are emitting it. A body at the same temperature as its surroundings emits and absorbs energy at the same rate. The net rate of transfer of radiant energy between an object and its surroundings at different temperatures is readily calculated .. Consider an hot body at T1 surrounded by another cooler body at T2 ... Net rate of radiation = [rate of radiant emission - rate of radiant absorption] Q = Q1 - Q2 = [(AeT14) - (AaT24)] = A(eT14 - aT24) Thermometry 22 Since a e for a given substance we can further simplify this calculation ... Q = Ae( T14 - T24) Problem: Determine the power radiated from the surface of a spherical black body if it has a diameter of 30.0 cm and is maintained at a temperature of 1500C. ans. = 1.5 105 W Problem: The tungsten filament of a light bulb has a length of 15 cm, a diameter of 0.15mm, and an emissivity of 0.31. Neglecting radiative gains, what power does it radiate at 3.0 103 K? ans. = 101 W Problem: The filament of a light bulb maintains a temperature of 1.50 103 K when it is supplied with 1.50 102 watts. What temperature would it maintain if it were supplied with 2.00 102 watts? ans. = 1610K The absorptivity (and emissivity) of an object is a function of the wavelength of radiation, e.g., you cannot get a sun tan through a glass window, because glass absorbs UV light (but is transparent to visible light). The wavelength of emitted (and absorbed) radiation is a function of temperature, i.e., the hotter a surface, the shorter the wavelength of radiation emitted by it. For example, at 37 C, your body emits IR, while at 600 to 1000 C, heated metals emit visible light, and the sun (surface temperature 6200 K) emits short radiation including visible, UV, gamma, etc. relative intensity A ‘gray body’ is a surface that absorbs all ‘s with the same absorptivity and emissivity. Study the graph of relative intensity amounts of wavelengths of light emitted at various temperatures. Recall that the wavelength IR 0 radiation is from 0.8 to 25 m. 1400 oC 1200 oC 1000 oC 600 oC 1 2 3 wavelength (microns) Do the pyrometer problem at the end of this unit. Thermometry 23 4 Thermocouples: The thermocouple is one of the most important temperature measuring devices. They are used in thousands of temperature measurement applications. Copper T2 measuring junction T1 reference junction Thermoelectricity was discovered in 1821 by Thomas Seebeck (‘The Seebeck Effect’). He observed that an emf is generated causing an electric current to flow continuously in a closed circuit of two dissimilar metals when their junctions are maintained at different temperatures. A thermocouple consists of two dissimilar Iron metals, such as iron and constantan alloy wires joined at two points (junctions). The measuring junction or ‘hot junction’ is inserted into the medium where the temperature is to be measured. The reference junction or ‘cold junction’ is normally connected to a sensitive potentiometer, which converts the emf signal into a temperature difference between junctions. The voltage is nonlinear with respect to temperature. However, for small changes in temperature, the voltage is approximately linear, or V = ST where V is the change in voltage, S is the Seebeck coefficient, and T is the change in temperature. Accurate equations are complicated polynomial expression. As a result tables of emf vs. T are generally used to determine temperatures. Omega thermocouple Thermometry 24 Law of Intermediate Metals Additional junctions and additional metals inserted into the thermocouple will not change the emf provided that both junctions of the new material are at the same temperature (since T = 0 , emf = 0 for the inserted materials). As a result junctions can be made using solders of different (third, fourth, etc.) metals. Law of Intermediate Temperatures: The emf developed between junctions at different temperatures, say T1 and T3, is the algebraic sum of the emfs developed by that thermocouple with junction temperatures of T1 and T2 plus the emf developed by that thermocouple with junction temperatures at T2 and T3. Advantages: Thermocouples are rugged and show fast response. They can read very wide temperatures ranges (from -350C up to +1800C). They are constructed from a variety of metals including temperature and chemical resistant materials such as platinum. As a result they can be used in corrosive and high temperature applications where other temperature sensors would fail, e.g., in molten steel or in liquid HF. Since thermocouples generate an electrical signal they are well suited to use in automatic controllers. Reference Junction Temperature and Tables: The emf measured with a thermocouple can be converted to a temperature using tables supplied by various manufacturers. The tables are based on a reference temperature of 32F or 0C. However, in practice, the instrument and its reference junction are rarely that cold. In such cases, if the instrument does not have built-in compensation, one must apply a correction factor. For example, suppose the emf measured using a type J thermocouple with its reference junction at 100F is 41.61 mV. Simply reading the table, without correction, gives a measuring junction temperature of 1363F. This is not correct because the actual reference temperature, 100F, is higher than 32F. This results is a decrease in the emf being generated by the thermocouple compared to what it would generate if the reference temperature were 32F. Therefore it is necessary to add a corrective emf value to the observed emf reading. From the appropriate tables the emf between 32 and 100F is 1.942 mV. This should be added to the 41.61 mV emf measured with the 100F reference temperature. The total of these two values is 43.552 mV, which is what the thermocouple would generate if its reference junction temperature were 32F. The corrected emf is 43.552 mV and the true temperature is found to be 1418F. To ensure accurate readings, most thermocouples are now installed with instruments that provide automatic reference junction compensation. Shielding is often used over thermocouple cables to ground static charges that might cause interference. Thermocouple wires are often twisted to cancel out electromagnetic interference. Thermometry 25 Average and Differential Temperatures: - . + + - + . - Thermocouples connected in series read T + . - . + . - + . Differential temperatures can be measured by connecting thermocouples in series. Connections are made such that the emfs developed oppose each other. Thus if the temperatures of both measuring junctions are equal, regardless of the magnitude, the net emf will be zero. Average temperatures can be measured by connecting thermocouples in parallel. The voltage measured will be the average of that developed by all the measuring junctions. - Thermocouples connected in parallel read average temp. Some Standard Thermocouples: The common types are the Types E, J, K, N and T. The better ones (types B, S, and R) all contain platinum at varying percentages. The exotic class includes several tungsten alloy thermocouples usually designated as Type W (something). Many types of thermocouples are in use. THERMOCOUPLE TYPES TYPE MATERIAL RANGE °C Continuous OUTPUT µV/C° B PtRh6%/PtRh30% 100~1600 6 E Chromel/Constantan 0~1000 56 J Iron/Constantan 0~700 52 K Chromel/Alumel 0~1100 40 N Nicrosil/Nisil 0~1100 38 R Platinum/PtRh13% 0~1600 10 S Platinum/PtRh10% 0~1600 10 T Copper/Constantan -185~300 38 Do the thermocouple problems in this unit. Thermometry 26 THERMOMETRY PROBLEMS Temperature Conversions 1. Convert the temperature difference of 180 C to a temperature difference in F 2. Convert the temperature difference of 100 F to a temperature difference in K 3. Convert the temperature difference of 273 R to a temperature difference in K 4. Convert a) 32.0C to F ………………… b) 0.00F to C ………………… c) 373.2R to C ………………… d) 459.7 K to R ………………… e) 273.2R to K ………………… f) 32.0 K to F ………………… g) 273R to C ………………… h) –32.0C to F ………………… i) -212F to R ………………… j) 32R to F ………………… Thermometer Calibration Problems 1. A thermometer reads 2.0, 3.0 and 4.0 F too high at the respective temperatures of 60.0, 70.0 and 90.0F. At an actual temperature of 100.0F, what would be the most probable temperature indicated by the thermometer? (hint: plot a graph or use linear regression) 2. At the freezing point of water the temperature indicated on a thermometer is –3.6C. When the thermometer reads 32.0C, the true temperature is 38.3C. What would be the most probable temperature indicated by the thermometer when the true temperature is 15.0C? 3. A student constructed a homemade thermometer that was marked to read between 0.0C and 100.0C. When the thermometer was calibrated, the student found the following relationship: indicated Temp actual Temp. 0.0 0.0 28.0 16.0 66.6 90.0 70.0 100.0 At what temperature other than 0.0C would the indicated and actual temperatures be the same? Thermometry 27 Wheatstone Bridge Problems 1. 2. A wheatstone bridge is set up using a galvanometer and a 10 volt battery. The upper branch consists of two fixed resistances, R1 of 760 and R 2 of 1771 (left to right, respectively). The lower branch consists of a variable resistor, R3, and an unknown resistance, Rx (left to right, respectively). a) Draw a labeled diagram of the circuit b) The variable resistor must be set to a value of 520 to balance the bridge. What is the value of the unknown resistance, Rx? A wheatstone bridge has two fixed resistances, R1 and R2, in its lower branch (left to right, respectively) and in its upper branch a variable resistance, R3, and a temperature sensitive resistance, R4 (left to right, respectively). a) Draw a diagram including a galvanometer and dc power source b) If R1 is 1000 and R2 is 100 , the variable resistance, R3, is 30 at 20C and 90 at 320C. Calculate the resistance of the R4 when both R3 and R4 are at 0C. Assume a linear relationship between temperature and resistance. (hint: use linear regression) RTD, Thermistor and Pyrometer Problems 1. A copper coil ( = 3.9010-3 C -1) has a resistance of 5.00 at 0.0C. a) Calculate its resistance at 85.0C b) What temperature difference will produce a resistance of 3.2 ? 2. Calculate the resistance of a carbon conductor at 80C given that = -0.50 10-3 C -1 and R = 240 at 0C. 3. A thermistor with = -4012 has R = 7759 at 0C. Calculate R at 120C 4. Calculate the temperature (C) that would cause an object (e = 0.75) to emit radiation at a rate of 5.00 102 W/m2. Thermocouple Problems (Calculate all answers to the nearest 0.1) 1. If an iron-constantan thermocouple produces an emf of 2.00 mV with a cold junction of 79F, what temperature is indicated by the thermocouple? 2. With a cold junction of -14C an iron-constantan thermocouple produces an emf of 4.82 mV. Calculate the temperature of the hot junction. 3. The emf of an iron-constantan thermocouple was found to be 44.40 mV with a cold junction of 0C. If the cold junction changes to 100C, what emf would the thermocouple produce? 4. An iron-constantan thermocouple is placed in a known temperature of 400F. If the thermocouple produces an emf of 10.81 mV, what is the temperature of the cold junction? Thermometry 28 5. At a temperature of 447C an iron-constantan thermocouple produces an emf of 8.11 mV. Calculate the temperature of the cold junction. 6. The emf of an iron-constantan thermocouple was found to be 5.90 mV with a cold junction of 83F. a) Calculate the temperature of the not junction. b) If the temperature of the cold junction changes to 67F, what emf would be produced by the thermocouple? 7. The measuring junction of an iron-constantan thermocouple is placed in a mixture of ice, water and salt that is known to have a temperature of 20F. If the room temperature is 75F, calculate the emf that would be produced by the thermocouple. 8. A copper-constantan thermocouple is used to check the temperature inside a freezer. A reading of –2.13 mV is obtained with an instrument temperature of 80F. Calculate the temperature indicated by the thermocouple. 9. Using a copper-constantan thermocouple with a room temperature of 27C a reading of –0.91 mV is obtained. Calculate the indicated temperature. Thermometry 29 Answers to ICS Problem Set on Thermometry Temperature Conversions 1. 324 Fº 2. 55.6 Kº 3. 151.7 Kº 4. a) 89.6 ºF f) -402.1 F b) -17.8 C g) -121.5 C c) -65.9 C h) -25.6 F d) 827.5 R i) 247.7 R e) 151.8 K j) -427.7 F Thermometer Calibration Problems 1. 104.7F 2. 10.3C 3. ca. 50C Wheatstone Bridge Problems 1. Rx = 1212 2. R4 = 2.6 (R3 = 26 at 0C) RTD, Thermistor and Pyrometer Problems 1. 2. a) R = 6.66 at 85C b) T = -92.3 C 3. R = 87.3 at 120C 4. T = 56C R = 230 at 80C Thermocouple Problems 1. 2. 3. 4. 5. 6. 7. 8. 147.4 F 78.8 C 39.13 mV 39.7 F 300.1 C a) 280.5 F b) 6.359 mV –1.55 mV –19.5 F Thermometry 30 9. 4.2 C Thermometry 30 CH 614 THERMOMETRY TEST SUMMARY Problems: 1. Convert between the four temperature scales (K, R, C and F) for both temperatures and temperature differences 2. Do calculations using the Wheatstone bridge equation, RTD’s, thermistors, thermocouples, thermometry calibration problems (without graph paper – using algebraic or regression analysis), pyrometers. Theory: 1. Liquid-in-Glass Thermometer: Draw and or label one. Be able to explain the purpose of the following: overload capacity cavity, range suppression cavity, partial immersion line, and bulb 2. Bimetallic Thermometer: Explain the principle of operation and identify its advantages over the liquid-in-glass thermometer. 3. Filled Thermal Systems: Draw and or label one. Explain the principle of operation and identify which type of fluid is used in each of the three classes, i.e., liquid, liquid + vapor, or gas in class 1, or class II or class III. 4. RTD’s. Explain the principle of operation and give examples of typical composition and describe the output signal as a function of temperature. 5. Thermistors: Explain the principle of operation and give an example of typical composition and describe the output signal as a function of temperature. State the main advantage of Thermistors over all other temperature measuring devices. 6. Thermocouples: Explain the principle of operation and give an example of typical composition and describe the output signal as a function of temperature. Describe the Seebeck effect, and show how thermocouples can be connected to read average temperature and temperature differentials. State the main advantages of thermocouples over other temperature measuring devices. 7. Radiation: Explain a black body, a gray body, absorptivity and emissivity and the type of surfaces that exhibit these characteristics. Lab #4: Density, viscosity & surface tension: Given the equation for relative viscosity determine relative viscosity, density or time of flow of fluids in a Ostwalt viscometer Given the equation for kinematic viscosity determine kinematic viscosity, density or absolute viscosity Given the equation for surface tension and appropriate data, calculate the surface tension of a liquid including units in cgs or SI Lab #3 Particle size distribution: given screen analysis data, complete a table like that in Figure 3 on page 4 of the experiment including calculation of the average particle diameter of each fraction. Be able to explain/interpret the notation used, i.e., +10-14 and explain/summarize the purpose and method of quartering a sample. Thermometry 31 CH 614 THERMOMETRY TEST SUMMARY The test is closed book. You will be provided with appropriate thermocouple tables as well as the following info and formulas. °C K °F °R bp H2O 100 373.2 212 671.7 fp H2O 0 273.2 32 491.7 absolute zero -273.2 0 -459.7 0 R = R0T or R = R0(1+ T) R R0 e 1 1 T0 T where R R at T and R 0 R at 0º C, T0 273 K, 1 1 ln R ln R0 T0 T P (T in Kelvins) e T4 A Q = Ae( T14 - T24) R= 1 1 t1 2 2 t2 Thermometry = where = 5.67 10-8 W/m2K4 = F 4 r 32