CHC WASTE FACILITIES MANAGEMENT LTD
METHOD STATEMENT
TASK:
Operation of a Vertical Mill Size Baler With Counter Balance Gate
OPERATIVES:
All operatives must be Trained and Familiar with the Operating Manual
EQUIPMENT REQUIRED:
Baling Wire and Pull Through
P.P.E:
Gloves, Safety Glasses or Goggles, Steel Toe Cap Boots
SEQUENCE OF WORK
1.
1.1.
1.2.
1.3.
1.4.
1.5.
2.
2.1.
2.2.
2.3.
2.4.
2.5.
3.
3.1.
3.2.
3.3.
3.4.
3.5.
3.6.
3.7.
3.8.
3.9.
3.10.
3.11.
3.12.
3.13.
3.14.
3.15.
3.16.
3.17.
3.18.
3.19.
3.20.
3.21.
4.
4.1.
Preparing the baler to make a new bale of cardboard:
Ensure power key is in the OFF position.
Ensure baler ram is in the UP position.
With gate in the UP position, open bale chamber door.
Lay a flat piece of cardboard on the bottom of the bale chamber over top of the ejector
straps or chains.
Close and latch the bale chamber door.
To make a bale:
Fill the chamber with cardboard, boxes need not be broken down. The material to be baled should be
loaded evenly in the chamber.
Pull the gate down to the top of the chamber door.
Turn power key switch to the ON position.
Press START button and the ram will travel down and automatically reverse when
reaching full downstroke.
Repeat above steps until reaching ‘full bale’ indicator – (orange light illuminates)
To tie off and eject a bale:
With ram in the UP position insert a flat piece of cardboard on top of the bale, this will
provide a flat surface for tying.
Pull gate down
Turn power key switch to ON position
Press START
The ‘full bale’ indicator will light orange
Lift gate, unlatch and open chamber door at least 90 degrees
Remove rear bottom safety cage
Slide baling wire through slots in floor and back through slots to ram
Tie off all wires
Position a pallet, hand truck, forklift in front of baler opening to receive the bale when it is ejecting
Place ejector strap hooks onto the ejector ram hooks in the back of the baler
Replace rear bottom safety cage
Pull gate down as far as it will go
Press both UP switches together and the press plate will rise ejecting the bale
Remove the bale from the front of the baler
close chamber door and latch
Pull gate down
Press START
When machine reaches bottom of stroke, stop machine and replace eject straps in holders.
Lay a flat piece of cardboard on the bottom of the bale chamber over top of the ejector straps
close chamber door and latch
Press both UP switches together and the plate will lift to the top.
Ready for a new bale of cardboard:
Follow steps 1, 2 and 3