Undergraduate Physics Research - PHYS 4805 Spring 2011 Operation of Scanning Force Microscope in Atomic Force Microscopy Mode James Aldridge Advisor: Dr. Tom N. Oder Introduction Methods of process control extend beyond having the ability of solving advanced mathematical statements to arrive at solutions involving mass and energy balances. The amount of information an individual retains in an academic setting is a priceless tool; however, the need to logically handle expensive research equipment and keeping its time of operation to a minimum has become exceedingly valuable to employers and future entrepreneurs. At Youngstown State University (YSU), the Physics department is providing students with the opportunity to become trained in operating an Agile 5500 Scanning Probe Microscope (SPM). The objective of this research credit is to familiarize students with software that is unique to the SPM and to induce an appreciation for the hand manipulated features of this device to prevent an academic scholar from exceeding the limitations of equipment that he or she may come across during future employment. The model 5500 is used frequently to analyze various materials in the Physics’ laboratory. Scanning probe microscopy techniques give researchers the ability to produce high-resolution imaging of a relatively smooth surface observed by the naked eye. The curvature of a relatively smooth surface observed on a nanometer scale has the potential of revealing jagged features that hinder the prospects of employing new materials into industrial settings. For example, the characterization of Schottky diodes are commonly executed techniques under the advisement of Dr. Tom Nelson Oder. The curvature of the photolithographic imprints made in the semi-conductor laboratory effect the quality of the metals that will be deposited upon them. Relatively smooth clean surfaces on a nanometer scale are also vital parameters. Dirt and unintentional structures bound to these substrates lead to complications when conducting current/voltage measurements. The SPM has various modes of operation. Most of which have compiling similarities; however, depending on the application, choosing a particular mode for uniquely constrained parameters may save the investigating research an incredible amount out time allowing scientific advancements to reach their full potential in improving existing applications and those yet to be discovered. Current modes of operation included in the 5500 SPM are: 1. Atomic Force Microscopy (AFM) 2. Scanning Tunneling Microscopy (STM) 3. Current Sensing (AFM) 4. Lateral Force Microscopy (LFM) 5. Electrostatic Force Microscopy (EFM) 6. Kelvin Force Microscopy (KFM) Becoming proficient at every mode of operation associated with the 5500 SPM is beyond the scope of fulfilling this research assignment. Becoming proficient with the Atomic Force Microscopy (AFM) mode is the primary objective of this assignment. Background Gerd Binnig, a German physicist who became employed at IBM worked in a research group called the Zurich research group in 1978. In 1986 he shared the Nobel Prize in physics with another researcher over the development of the Scanning Tunneling Microscope (STM). The STM is a microscope that contains a cantilever arm like an old fashioned record player that lowers its playing needle onto a spinning record. In contrast to the record playing metaphor the scientific STM lower its cantilever onto a fixed substrate. After the STM cantilever tip makes contact with the substrate, electrons travel through its needle to the conductive surface of the substrate allowing the data processing equipment on the receiving end to construct a topographical image of the areas that indicate a difference in electrical potential. This very day, the STM mode of operation is still popular amongst the various scientist interests in surface patterns existing on a nanometer scale. The limitations of the STM require the sample to be conductive. Also with current biomedical applications, testable solids at times need to be submerged in an aqueous environment. In 1989 the Atomic force microscope (AFM) was made commercially available by Binnig and his researchers. The AFM mode of operation is a derivative of the STM; but fortunately, due to its design, the atomic force microscopy escapes the confinement of using a conductive substrate. Currently, another advantage of analyzing samples in AFM mode is that the analysis is optionally conducted in either dry or aqueous environment. At this current date, when seeking to visit structural surfaces on a nanometer scale, atomic force microscopy is at the forefront of mankind’s most advanced technology and quoted from the distributor Agilent to be the “flagship of Agilent’s product line.” AFM design Current design still makes use of a cantilever arm to become lowered onto the sample of interest. The actual contact made with the sample of interest is a needle-like tip that applies 0.1-1000 nN of force onto the sample. The cantilever arm is flexible and extremely sensitive to a small amount of force applied. The cantilever’s spring constant is typically 0.001 - 5 nN/nm. This is part of the reason for naming this relatively new mode of operation AFM. This mode of operation applies a force to the sample as the cantilever arm moves across the sample in both x any y directions. Understanding that even at a nanometer level, a relatively smooth surface to the human eye but rough on a nanometer scale, the jagged nano-terrain will cause the cantilever to bob upwards and downwards in the z direction. These upward and downward movements cause error from a set-point to occur that was established by a laser once the cantilever arm’s tip made contact with the sample from its 1st positioning. Figure 1 depicts the orientation of the laser beam that deflects due to cantilever movement in the z direction and its associated photodetector. directions. A detailed figure of the major forces that contribute to pulling and pushing the cantilever to and from the sample is represented in Figure 2. Figure 2: The amount of force applied to the cantilever tip at different spatial regimes. Figure 1: Diagram depicting the main components located in the sample area. The laser beam is projected on a reflective surface located at the head on the side opposite of the cantilever tip. As mentioned, when the cantilever’s tip makes the initial contact with the sample’s surface the laser beam is projected on onto the reflective surface and reflected into a photodetector. The initial contact establishes the initial point in the z direction to become the set-point for the particular fixed sample. Any deviations in the z direction will result in variable distance recorded as a function of time. The cantilever’s arm continually applies force while moving in the x and y direction recording data points along the way. The force applied to the cantilever tip is governed by the internal control system of the SFM operating system. The importance of stating this is that the control actuating system must account for all of the forces acting upon the cantilever tip, for the flexibility of the cantilever arm must work harmoniously with the electrical response motioning the cantilever arm in the x and y Observing figure 2, force is plotted as a function of distance and due to specific forces acting on the cantilever tip it approaches the substrate. The situation may vary depending on the situation, but a hypothetical path that may account for the behavior is list below in three separate regimes starting with the cantilever positioned at the furthest distance away from the x axis. These regimes define as the characteristic behavior present at specific moments in time. 1. Free oscillation 2. Attractive forces 3. Repulsive forces When approaching the sample, assume that a liquid film is present above the surface of the sample. An adhesive pulling force will become present once the cantilever’s tip makes contact with the liquid prior to making contact with the surface. This is due to the nature of water wicking around the tip of the cantilever. Eventually, a sudden increase in force will result from the cantilever making contact with the surface. Prior to making contact with any physical mass quantity, the flexibility of the cantilever may produce an oscillating motion as it ascends downward into the physical interactions described in regimes 2 and 3. Experimental Set-up/ procedure The Main SPM unit is amount the size of a standard laboratory microscope. From a 1st glance, the features of the SFM appear to be relatively the same as a standard microscope. There are select knobs that protrude from this unit that are adjusted manually to adjust the cantilever in concern to the cantilever approaching the substrate during analysis or during calibration of the SFM. Samples are positioned on a removable metallic plate near the bottom of the microscope in the lower region of this microscope. The sample plate area to where it is inserted underneath where the cantilever arm is lower onto it is outlined in Figure 3 and its major components are labeled also. The major components of the 5500 SFM are: 1. Video imaging system 2. Coarse adjustment knobbing 3. Microscope 4. Sample area Figure 3: Image of the SFM operating system. Furthermore, the SFM is kept in a rectangular container suspended in air by the use of bungee cords. This is to prevent vibrations from the environment from disturbing the apparatus during a scan. The remaining components of the SFM are separate electrical devices that are situated near the microscope. There is a power source, computer tower with dual monitors, and an actuator. The actuator contains a switch that allows the user to lower the cantilever a large distance in a short amount of time. Once the cantilever comes within millimeters of the sample to undergo AFM, the using the computer software’s guided prompts guide the cantilever slowly and gracefully onto the sample. There is no specific order to which these units must be turned on. It is worth mention that it is important that the sample plate is properly fixed to the SPM and that the appearance of the sample to be analyzed should look relatively smooth to the naked eye. The remaining assumption a user must make that only a few micrometers will be scanned in the x and y axis directions. A distance of millimeters entered into the computer’s scanning parameters would take an incredibly long time to scan. The SPM operating in any of its modes are meant for micro to nanoscale differences. Using the correct computer prompts, the user should have to make any physical movements except for removing the sample when the scan is over. At the end of the scan, the computers programming raises the cantilever a large enough distance to where user won’t damage anything when he or she removes the sample plate from the device. Experimental results Having a cleaned silicon carbide substrate (SiC), this sample is place on the sample plate and scanned to identify the surface roughness in terms of a root mean square value. No hand calculations are necessary; these calculations are automatically provided by the SFM’s software after the scan is completed. Figure 4 depicts the topography found by the SFM and a root mean square of 6 nanometers was found to be the surface roughness. Figure 5 is the computer generated tabular version of pertinent information provides the SFM’s software including the root mean square value. The limitation of the SFM in concern to the amount error it may have is roughly 1 to 2 nanometers. Repeated scans for one sample are not necessary to get reliable results. After removing the sample, photolithography techniques were applied to prepare the substrate for metallic plasma deposition. Another AFM scan was made after the deposition of nickel and gold onto the substrate to confirm the intended curvature and height in metal of the metal contacts. The intentional aim was to deposit 100 nanometers of nickel and 100 nanometers of gold onto the substrate. AFM scan results reveal the metal contact to be 185 nanometers. These results not only confirm that the intended goals were met, but it also helped to confirm that the plasma deposition chamber is operating within a reasonable error margin. Results also reveal that the edges of the metal contact have a tiny mound of metal around their square perimeters. Figures 6 and 7 are the results provided by the AFM scans after the metal was deposited onto the SiC. Figure 4: AFM graphical data of the cleaned SiC substrate Figure 6: AFM graphical data scan of deposited metal. Figure 5: AFM tabular data showing the root mean square of the cleaned SiC substrate. Figure 7: AFM Cartesian graph of deposited metal. It was intended to execute further analysis for this particular sample leading to determining the rate of plasma etching into the original SiC creating a new depth at which the metal contact would be removed transferring the metal contact pattern into the SiC. However, a delay in repairing the existing plasma etching device is preventing further progress with the atomic force scans. Conclusions The SFM is an extremely useful tool in observing surfaces that appear relatively smooth to the naked eye. More importantly, substituting the STM mode of operation (a use of electrons) with the use of atomic force microscopy to create topographical imaging allows for a larger variety of substrates to become examined by the account that samples don’t need to be conductive. Also, an aqueous environment became plausible since deviations from the laser beam’s set-point is the source of what the SFM operating in AFM mode uses to create the topographical imaging. The most apparent disadvantage of using the SFM in any of its modes of operation is that scans are limited to only micrometers in distance concerning the x and y plain of operation, and the distance in the z direction only works for surfaces that appear relatively smooth to the human eye. For the samples that are investigated using the AFM mode of operation, the limitation for this device is detecting the actual height in the z plain of operation between 1 – 2 nanometers of error. The complexity of the system’s internal control system and its software interfaces call for minimal input actions made by the user operating the SFM. Using special attachments that need to be physically changed to execute the other various modes of operation are perhaps the most technical issues a user may face after learning the AFM software. These attachments may include changing the cantilever tip or making an environmental change concerning a temperature sample mounting plate to heat the sample during analysis or introducing a special container issued by the manufacture to submerge a particular sample in an aqueous environment during analysis. Future work may include using these special attachments to further characterize samples being analyzed at YSU. References Agilent Technologies 5500 Scanning Probe Microscope User guide