NZQA registered unit standard 22898 version 2 Page 1 of 3 Title Demonstrate and apply knowledge of machine levelling and alignment Level 3 Credits 3 Purpose People credited with this unit standard are able to demonstrate knowledge of machine levelling and alignment, and level and align machines. Classification Mechanical Engineering > Engineering Core Skills Available grade Achieved Explanatory notes 1 References Health and Safety in Employment Act 1992. Occupational Safety & Health Service, Guidelines for Guarding Principles and General Safety for Machinery (Wellington: Department of Labour, 1995). 2 Definitions Industry practice – safe and sound trade practice generally accepted by competent persons within the mechanical engineering industry. Worksite procedures – operational procedures put in place by the candidate’s employer. These include site safety procedures, equipment operating procedures, job procedures, quality assurance, and procedures for the handling and disposal of materials and waste. Outcomes and evidence requirements Outcome 1 Demonstrate knowledge of machine levelling. Evidence requirements 1.1 The consequences of poor machine levelling are stated in accordance with industry practice. Range 1.2 evidence of three consequences is required. The causes and symptoms of poor machine levelling are described in accordance with industry practice. Range Competenz SSB Code 101571 soft foot, unstable surface, missing or broken machine mounts, insufficient depth of foundation, uneven foundation pads. New Zealand Qualifications Authority 2016 NZQA registered unit standard 1.3 The use of instruments to achieve level is described in accordance with industry practice. Range 1.4 22898 version 2 Page 2 of 3 instruments – plumb bob and line, spirit level, autocollimator, dumpy level, laser level. A systematic procedure for levelling machines is explained with reference to associated measurements and methods of correction in accordance with industry practice. Outcome 2 Demonstrate knowledge of machine alignment. Evidence requirements 2.1 The consequences of poor machine alignment are stated in accordance with industry practice. Range evidence of four consequences is required. 2.2 Causes and symptoms of poor machine alignment are identified in accordance with industry practice. 2.3 The terms soft foot and shaft runout are explained in accordance with industry practice. 2.4 The operation and use of at least one type of alignment measuring system is outlined in accordance with industry practice. 2.5 A systematic procedure for bringing machines into alignment is explained, with reference to associated measurements and methods of correction in accordance with industry practice. Outcome 3 Level and align machines. Range two sets of machines, involving two different methods of coupling. Evidence requirements 3.1 Levels are checked and adjusted to given tolerances in accordance with worksite procedures and industry practice. 3.2 Alignments are checked and adjusted to given tolerances in accordance with worksite procedures and industry practice. 3.3 Safe working practices are demonstrated in accordance with worksite procedures and industry practice. Competenz SSB Code 101571 New Zealand Qualifications Authority 2016 NZQA registered unit standard Planned review date 22898 version 2 Page 3 of 3 31 December 2016 Status information and last date for assessment for superseded versions Process Version Date Last Date for Assessment Registration 1 20 June 2006 31 December 2016 Review 2 17 November 2011 N/A Consent and Moderation Requirements (CMR) reference 0013 This CMR can be accessed at http://www.nzqa.govt.nz/framework/search/index.do. Please note Providers must be granted consent to assess against standards (accredited) by NZQA, before they can report credits from assessment against unit standards or deliver courses of study leading to that assessment. Industry Training Organisations must be granted consent to assess against standards by NZQA before they can register credits from assessment against unit standards. Providers and Industry Training Organisations, which have been granted consent and which are assessing against unit standards must engage with the moderation system that applies to those standards. Requirements for consent to assess and an outline of the moderation system that applies to this standard are outlined in the Consent and Moderation Requirements (CMR). The CMR also includes useful information about special requirements for organisations wishing to develop education and training programmes, such as minimum qualifications for tutors and assessors, and special resource requirements. Comments on this unit standard Please contact Competenz qualifications@competenz.org.nz if you wish to suggest changes to the content of this unit standard. Competenz SSB Code 101571 New Zealand Qualifications Authority 2016