Influence of Volume Ratio of Anoxic Zone to Aerobic Zone on Denitrifying Phosphorus Removal in Carrousel 2000 Oxidation Ditch Process Yang Luo1,a, Xuehong Zhang1,b, Hua Zhang 1,c, Zhoufang Guo 1,d 1 College of Environmental Science and Engineering, Guilin University of Technology, The Guangxi Key Laboratory of Environmental Engineering, Protection and Assessment, Guilin, 541004, China a email: wangyingxuan2046@126.com, bemail: zhangxuehong@x263.net, cemail: zhanghua@glite.edu.cn, demail: zfguo110@gmail.com Abstract:The influence of the volume ratios of anoxic zone to aerobic zone on denitrifying phosphorus removal in the Carrousel 2000 oxidation ditch process for treating domestic sewage was studied. The results show that when the volume ratios of anoxic zone to aerobic zone are 0.35, 0.49 and 0.64, the average NH3-N removal rates are 92.96%, 94.93% and 97.60%, the average phosphorus removal rates are 80.22%, 86.55% and 92.30% respectively. The average COD removal rates are also all higher than 90% under the three volume ratios. Therefore, when the volume ratios of anoxic zone to aerobic zone continue to be increased, the internal recirculation ratio should be adjusted, otherwise the nitrate concentration will not be enough in anoxic zone and phosphorus will be released again. Key words:Carrousel 2000 oxidation ditch process;volume ratio;biological phosphorus removal Introduction The first generation of Carrousel oxidation ditch was developed by DHV Company in 1967, which combines the conventional oxidation ditch wastewater treatment process and the benefits and mainly for the purpose of removal of BOD5.What’s more, the NH3-N can be removed too. Carrousel 2000 oxidation ditch is the second generation of Carrousel oxidation ditch system。It was invented by DHV company and its U.S. patent licensing company EMCO on the basis of general Carrousel oxidation ditch. Carrousel 2000 oxidation ditch strengthened the common features of nitrogen and phosphorus removal compared with the general Carrousel oxidation ditch. An anaerobic zone and anoxic zones (denitrifying zone) [1] was added in front of an ordinary Carrousel oxidation ditch system, in order to remove nitrogen and phosphorus. In the process of Carrousel oxidation ditch wastewater treatment, there are three kinds of factors impacting nitrogen and phosphorus removal: Class 1 is the environmental factors, such as temperature, pH and DO and so on. Class 2 is the operating parameters,such as MLSS, carbon and nitrogen ratio (C/N), load rate and so on.Class3 is running mode, that is hydraulic retention time (HRT), sludge reflux ratio, sludge retention time (SRT), aeration rate, volume ratio [2].Current Carrousel oxidation ditch wastewater treatment process not only need to remove organic matter, but also must have nitrogen and phosphorus removal capabilities, which requires the various design parameters of Carrousel oxidation ditch system can coordinate with each other to ensure that the organic matter and nitrogen and phosphorus can be efficiently removed in the process of biological treatment. Therefore, how to effectively remove organic matter and nitrogen and phosphorus in depth at the same time becomes one of the hot areas for Carrousel oxidation ditch wastewater treatment research. We need to research the various factors of pollutant removal in Carrousel oxidation ditch wastewater treatment process so as to develop an energy saving technology and an effective controlling strategy. As the anoxic zone and aerobic zone volume ratio (n) have a greater impact on the effect of denitrification and phosphorus release results of the microbial in Carrousel 2000 oxidation ditch. The test was studied in the case of pH, DO, MLSS and HRT and other factors remain unchanged. We choose the anoxic zone and aerobic zone volume ratio (n) as the reference factor, focusing on the effect of nitrogen and phosphorus removal under different volume ratio (n) for Carrousel 2000 oxidation ditch system. Materials and Methods This is a pilot-scale study conducted in Carrousel 2000 oxidation ditch model. The Carrousel 2000 oxidation ditch device is shown in Figure 1. Fig. 1 Schematic diagram of the Carrousel 2000 oxidation ditch system. (1) water tank; (2) influent pump; (3) anaerobic zone; (4) anoxic zone; (5) aerobic zone of OD; (6) air pump; (7) air diffuser; (8) mixer; (9) secondary clarifier; (10) returned activated sludge pump; (11) wasted activated sludge pump; (12) DO probe; (13) ORP probe; (14) pH probe; (15) effluent. The Carrousel 2000 oxidation ditch system includes three water tanks which were made of aluminum. The three water tanks were connected by water pipe at the bottom with each other, the volume of each water tank is 0.436 m3, and the total volume is 1.308m3. There is a flowmeter after the influent pump so as to adjust the wastewater flowing into the anaerobic zone. The flowing adjustment range from 0.05m3/h to 0.149m3/h. The influent pump works 24h one day and it is continuous operation. The maximum flow rate is 0.149 m3/ h. There are two anaerobic zones in front of the Carrousel 2000 oxidation ditch. The material is steel, the size (L × B × H) is 0.4m × 0.4m × 0.45m. The anaerobic zone is connected by a pipeline, single anaerobic zone can work independently. So the wastewater and the return sludge can mixed in the anaerobic tank 1,then outflow to the oxidation ditch; or the water and return sludge mixed in the anaerobic tank 1 and then flow to anaerobic pond 2,finally flow to the oxidation ditch.The two anaerobic tank are both equipped with a blender, the speed is between 4060r/min and 60r/min to prevent the sludge sedimentation in anaerobic zone(Blender Model: YN80-25, speed adjustment range from 0 r/min to 1500r/min , Electric Co, Ltd. Shanghai Exhibition rain). The effective volume of the Oxidation ditch is 780L, the ditch depth is 0.7m, the corridor width is 0.12m, the water depth is 0.6m, the unilateral straight ditch length is 1.43m.The depth of the bottom of the oxidation ditch is ± 0.000. There are two outlets: the height of the two outlet pipe is 0.6m and 0.3m respectively. There is one inlet.The height is 0.65m.Seven separate electric mixer are installed on the pre-anoxic zone and post-anoxic zone of the Oxidation ditch in order to promote mixture circulating in the trench and prevent the activated sludge sediment in the local trench.The speed of the mixer is between 150300r/min and 300r/min.The aerobic area of the oxidation ditch using microporous aeration,three trench of the Oxidation ditch are aeration zone, the aeration equipment is electromagnetic air compressor. The air release to the mixture through the aeration pipe and 12 microporous aeration strip installed in the aerobic zone at the bottom of the oxidation ditch.The most significant difference between microporous aeration and other means is that the microporous aeration strip can produce a large amount of 1 mm in diameter tiny air bubbles, which greatly increased the surface area of the air bubbles.When the effective volume of the Oxidation ditch is unchanged, the increasing specific surface area can increase the total transfer oxygen.[3] The secondary sedimentation tank is a vertical-flow sedimentation tank and the volume is 230L settling tank using vertical flow sedimentation tank, volume 10L.There is a flowmeter after the returned activated sludge pump so as to adjust the returned activated sludge back into the anaerobic zone.The flowing adjustment range from 0.05m3/h to 0.149m3/h.The returned activated sludge pump works 24h one day and it is continuous operation.The maximum flow rate is 0.149 m3/ h. In this study, the seed sludge come from the returned activated sludge of oxidation ditch in Qilidian wastewater treatment plant in Guilin.The wastewater come from the grit Chamber in Qilidian wastewater treatment plant.The quality of the wastewater during the study is showed as in Table 1. Tab1 Characteristics of influent wastewater mg·L-1 parameter n=0.64 n=0.49 n=0.35 range average range average range average temperature 22-25 24 19-22 20 16-20 18 COD 201.06-354 273.21 165.58-342.7 239.27 157.55-250.33 200.24 BOD5 120-180 149 130-170 151 140-160 154 42.35-48.03 44.73 38-46.83 42.34 41.63-48.35 44 TP(PO4 4.60-7.94 6.01 3.4-7.78 5.83 4.15-8.22 5.84 PH 6.93-7.14 7.09 7.01-7.19 7.08 6.5-7.21 7.06 NH+ 4-N 3--P) The water temperature is between 16℃ and 25℃ during the study,the MLSS remained unchanged at 3000mg/L,the sludge age is 10d,the sludge return ratio is 100%,the DO in the aerobic zone is controled between 1 mg/L and 1.5mg/L,the DO in the anoxic zone is controled below 0.5mg/L.The HRT is 12 h. COD, MLSS, NH3-N, BOD5, TN and TP were mensurated by the national standard method[4], pH, DO was mensurated with WTW company's portable DO/pH analyzer.The inoculated sludge was obtained from the returned activated sludge of oxidation ditch in Qilidian wastewater treatment plant in Guilin, The inoculated sludge was domesticated after continuous culture,so the oxidation ditch system has a good denitrifying and phosphorus removal capabilities.After that we began to tracking measurement. This study was operated under the three conditions, the volume ratios of anoxic zone to aerobic zone are 0.35,0.49 and 0.64 respectively, anoxic zone and aerobic zone volume ratio (n) is 10 100 9 90 8 80 7 70 6 60 5 50 4 40 T P(influent) T P(effluent) T P removal rate(%) 3 2 30 20 1 10 0 0 1 2 3 4 5 6 7 8 Experiment date(day) a.The volume ratio is 0.35 9 10 TP removal rate(%) TP(PO 43--P,mg/l) 0.35,0.49,0.64.Each condition needs to operated one week before collecting water samples and testing to insure that the oxidation ditch was stable.The water quality index such as TN, TP(PO43--P), NH+4-N, and COD,BOD5 values were analysed everyday, the sludge settlement ratio (SV), sludge volume index (SVI) and MLSS were analysed everyday,the DO, pH,ORP and other operating parameters were monitored continuously. Results and Discussion The influence of the volume ratio on phosphorus removal In Carrousel 2000 oxidation ditch,The TP was removed by the phosphorus accumulating organisms (PAOs) releasing phosphorus in the anaerobic zone and absorbing phosphorus in the aerobic zone. To achieve a good phosphorus removal effect,it is necessary for PAOs to release phosphorus fully.Sufficient organic carbon source and strict anaerobic environment are two necessary conditions for PAOs to release phosphorus fully. When the volume ratios were 0.35,0.49,0.64,the phosphorus removal effect of Carrousel 2000 oxidation ditch system is shown in Figure 2.The average effluent total phosphorus concentrations were 1.19,0.79, and 0.48mg/L under the three kinds of volume ratio condition respectively, the average removal rates were 80.22%, 86.55% and 92.30%.So we can draw a conclution that the greater the value of the volume ratios is,the lower the effluent total phosphorus concentrations is and the better the treatment is.We also found that when the volume ratios was 0.64,the effluent total phosphorus concentration in the anoxic zone was increased slightly, because the influent NH+4-N concentration is low,the anoxic zone’s electron acceptor is not enough without increasing the circulating reflux ratio,resulting releasing phosphorus in anoxic condition.one effluent phosphorus concentration, but due to the PAOs uptaking phosphorus in aerobic zone, the effluent total phosphorus concentration of Carrousel 2000 oxidation ditch system is not affected.We can imagine that if we keep the influent organic carbon source and NH3-N concentration unchanged and continue to increase the value of volume ratios, we need to improve the internal circulation reflux ratio to make sure there are enough electron acceptor in anoxic zone. Otherwise there will be a second phosphorus releasing phenomenon in anoxic zone. 100 9 90 8 80 7 70 6 60 5 50 4 40 3 T P(influent) T P(effluent) 2 T P removal rate(%) 30 20 1 10 0 0 1 2 3 4 5 6 7 8 Experiment date(day) 9 TP removal rate(%) TP(PO 43--P,mg/l) 10 10 b.The volume ratio is 0.49 100 90 80 70 60 50 40 30 20 10 0 TP removal rate(%) TP(PO 43--P,mg/l) 10 9 8 7 6 5 4 3 2 1 0 TP(influent) TP(effluent) TP removal rate(%) 1 2 3 4 5 6 7 8 Experiment date(day) 9 10 c. The volume ratio is 0.64 Fig2 TP removal in Carrousel 2000 oxidation ditch process under different volume ratios The influence of the volume ratio on NH3-N removal The nitrification process of Oxidation ditch occurs mainly in the aerobic zone. As the long sludge age of oxidation ditch, and the nitrification bacteria’s generation cycle is greater than the 10d, so a long sludge age is beneficial to the breeding and survival of nitrifying bacteria. When oxygen is sufficient, the nitrification process can be very full.The NH3-N in the wastewater was turned into nitrite and nitrate under the effect of nitrification and denitrification by nitrate bacteria and nitrification bacteria respectively. The higher the conversion rate of NH3-N,the better the remove effect is. When the volume ratios were 0.35,0.49,0.64,the NH3-N removal effect of Carrousel 2000 oxidation ditch system is shown in Figure 3. When the volume ratios were 0.35,0.49,0.64,the NH3-N removal effect of Carrousel 2000 oxidation ditch system is stable,the average effluent NH3-N concentrations were 3.1,2.14,and 1.07mg/L under the three kinds of volume ratio respectively,the average removal rates were 92.96%, 94.93% and 97.60%. So we can draw a conclution that the greater the value of the volume ratios is, the higher the NH3-N removal rate is. During the experiment, the dissolved oxygen(DO) of the aerobic zone was remained bettween 2 and 3mg / L, so there was no accumulation of nitrite, and the NH3-N nitrogen removal rate was almost reach 100%. We also found when the volume ratios were 0.49 and 0.64,the effluent nitrate concentration in anoxic zone was between 1 and 2 mg/L, which not only improve the total nitrogen removal rate, but also consistent with the theory of Yuan [5 ].The theory of Yuan is to keep the nitrate concentration at the end of anoxic zone between 1 and 3mg / L,under this conditions, the activated sludge can take full advantage of the solubility biodegradable COD for denitrification, and reduced the COD influent into the aerobic zone. So the total nitrogen was not only optimal controlled, but also provided sufficient electron acceptor for the anoxic denitrification and phosphorus removal. According to the number of denitrification of NO-x (The NO-x is refers to the NO-3 and NO-2)and phosphorus uptake volume in the anoxic reactor during the experiment, Under the three volume ratios,the activated sludge absorption 1mg per phosphorus consume about 0.61,0.73 and 0.82mg of NO-x in the anoxic zone,which indicating that the larger the volume ratio is, the higher the activity of denitrifying phosphate accumulating organisms is. 100 90 80 70 60 50 40 30 20 10 0 NH3-N removal rate(%) 60 NH3-N(mg/l) 50 40 NH3-N(influent) 30 NH3-N(effluent) 20 NH3-N removal rate(%) 10 0 1 2 3 4 5 6 7 8 9 10 Experiment date(day) a.The volume ratio is 0.35 100 90 80 70 60 50 40 30 20 10 0 NH3-N removal rate(%) 60 NH3-N(mg/l) 50 40 30 NH3-N(influent) 20 NH3-N(effluent) NH3-N removal rate(%) 10 0 1 2 3 4 5 6 7 8 Experiment date(day) b.The volume ratio is 0.49 9 10 100 50 80 40 60 NH3-N(influent) 30 NH3-N(effluent) 20 40 NH3-N removal rate(%) 10 20 0 0 1 2 3 4 5 6 7 8 Experiment date(day) 9 NH3-N removal rate(%) NH3-N(mg/l) 60 10 c.The volume ratio is 0.64 Fig3 NH3-N removal in Carrousel 2000 oxidation ditch process under different volume ratios The influence of the volume ratio on COD removal The results showed that, although the influent COD concentration was fluctuating, the COD removal rate was very stable. The effluent COD concentrations were 12.25 to 26.26, 7.88 to 36.76 and 3.48 to 22.38mg/L under the three kinds of volume ratios, the average effluent COD concentrations were 19.24, 19.16 and 14.57mg/L under the three kinds of volume ratio condition respectively. The average COD removal rates were 90.44%, 91.78% and 94.42%.In addition, although the volume ratios are different, a large number of COD in the anaerobic zone are converted to intracellular polymers in poly-P bacteria (PHB).The COD was removed by PHB. The average effluent COD concentrations in the anaerobic zone were 63.42, 62.71 and 60.82mg/L under the three kinds of volume ratios and the average COD removal rates were 81.72%, 82.93% and 84.31%, while the average COD removal rates in anoxic zone were 6.37%, 6.89% and 7.63%, and the larger the volume ratio is, the higher the average COD removal rates is in anoxic zone. The reason is that increasing hydraulic retention time of anoxic zone is beneficial to denitrification conducting, thereby the removal rate of COD was increased. As the anoxic zone and anaerobic zone almost removed all of the COD, it can guarantee the advantages of nitrifying bacteria growth, while reducing the amount of aeration required for aerobic zone. 400 100 90 80 70 60 50 40 30 20 10 0 COD removal rate(%) 350 COD(mg/l) 300 250 200 150 COD(influent) COD(effluent) COD removal rate(%) 100 50 0 1 2 3 4 5 6 7 8 Experiment date(day) a.The volume ratio 0.35 9 10 100 90 80 70 60 50 40 30 20 10 0 350 COD(mg/l) 300 250 200 COD(influent) COD(effluent) COD removal rate(%) 150 100 50 0 1 2 3 4 5 6 7 8 Experiment date(day) 9 COD removal rate(%) 400 10 b.The volume ratio 0.49 400 100 90 80 70 60 50 40 30 20 10 0 COD removal rate(%) 350 COD(mg/l) 300 250 200 COD(influent) COD(effluent) COD removal rate(%) 150 100 50 0 1 2 3 4 5 6 7 8 Experiment date(day) 9 10 c.The volume ratio 0.64 Fig4 COD removal in Carrousel 2000 oxidation ditch process under different volume ratios Conclusions The results show that when the volume ratios of anoxic zone to aerobic zone are 0.35,0.49 and 0.64,the COD,NH3-N and total phosphorus removal rates were higher. The average COD removal rates were 90.44 %,91.78% and 94.42%, the average NH3-N removal rates were 92.96%, 94.93% and 97.60%,the average total phosphorus removal rates were 80.22%,86.55% and 92.30%.The average effluent COD concentrations were 19.24,19.16 and 14.57mg/L,the average effluent NH3-N concentrations were 3.1,2.14 and 1.07mg/L,the average effluent total phosphorus concentrations were 1.19,0.79 and 0.48mg/L.The best volume ratio of anoxic zone and aerobic zone is around 0.64.Then the average effluent NH3-N concentration, the average effluent total phosphorus concentration and the average effluent COD concentration can all meet the first class of B standard of "emission standards for urban wastewater treatment plant" (GB18918- 2002). When the volume ratios of anoxic zone to aerobic zone were increased, the effluent water quality of Carrousel 2000 oxidation ditch system was getting better. The increased volume ratio can increase the hydraulic retention time of anoxic zone and the proportion of denitrifying phosphate accumulating organisms in PAOs. So the removal rate of COD, NH3-N and TP were increased. The increased volume ratio is beneficial to reduce aeration energy consumption and operating costs. The calculated results show that the aeration energy can be save 17% when the volume ratio increased from 0.35 to 0.64.We can imagine that if we keep the influent organic carbon source and NH3-N concentration unchanged and continue to increase the value of volume ratios, we need to improve the internal circulation reflux ratio to make sure there are enough electron acceptor in anoxic zone. Otherwise there will be a second phosphorus releasing phenomenon in anoxic zone. Acknowledgements This works has been financially supported by the National Critical Patented Projects in the Control and Management of the Polluted Water Bodies (2008ZX07317-02-03) and Innovation Project of Guangxi Graduate Education (2010105960814M06) References [1]Kezhao Li. Technology of denitrifying phosphorus removal in the oxidation ditch process for treating domestic sewage.Southwest Water supply & Wastewater treatment,2005,27(2):13~18(In Chinese) [2]Binquan Jiao, Weimin Li, Influence of HRT, anoxic time and aerobic time on carbon and nitrogen removal. Journal of Chongqing Jianzhu University.2003, 25(5): 78~80(In Chinese) [3]Yuezhou Qu, Yongyou Hu. Oxidation ditch wastewater treatment technology and engineering examples, Beijing: Chemical Industry Press, 2005.85 ~ 86 [4]State Environmental Protection Administration of China. Water and wastewater monitoring and analysis methods (Fourth Edition). 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