DEPARTMENT OF CHEMISTRY TEACHING LAB EXPERIMENT RISK ASSESSMENT FORM This form must be completed jointly by the Lab Officer in charge and the Lecturer in charge. A hardcopy of the completed form should be kept in a file together with the Project Risk Assessment. Name of Lecturer in Charge Name of Lab Officer in Charge Module / Expt No. A/P Chuah Gaik Khuan Activity being assessed: Ms Toh Soh Lian CM3193/94 Inorganic Project Synthesis of Bis-[1-Dimethylamino-2-Propanolato] Copper (II) Cu(DMAP) Known or expected hazards associated with the activity: Hazards of reagents, solvents and known reaction products. State each substance and the approximate amounts to be used/produced. List of activities involved in this experiment which inevitably entail risks. The following are the activities being use: 1) Glass Apparatus. Refer to prepared risk assessment on Use of Glassware 2) Hotplate/Stirrer, Melting Point Apparatus, Rotamantle, Oven. Refer to prepared risk assessment on Use of Laboratory Heating Equipment 3) Electricity. Refer to prepared risk assessment on Use of Standard Electrical Equipment 4) Rotary Evaporator, High Vacuum Pump, Vacuum & N2 Line. Refer to prepared risk assessment on Use of Reduced Pressure or Vacuum 5) Fume Hood. Refer to prepared risk assessment on Use of Fume Hoods 6) Cannula, Knife. Refer to prepared risk assessment on Use and Disposal of "Sharps" 7) Quenching of Sodium: It must be done in a fume hood in the absence of water or solvents as they may result in uncontrollable flame or explosion. Refer to http://www.chemistry.nus.edu.sg/PSSO/Safety/SpecHazard.htm Copper (II) Oxide: 3.2 gm (0.0402mol) Warning! Harmful if swallowed. Causes respiratory tract, eye and skin irritation. Contains material which causes damage to the following organs: respiratory tract, skin, eye, lens or cornea. Toluene: 20 ml DANGER! Flammable liquid and vapor. Vapor may cause flash fire. Ay be fatal if swallowed. Harmful if inhaled. Causes respiratory tract, eye and skin irritation. Causes damage to the following organs: kidneys, liver, respiratory tract, skin, central nervous system, eye, lens or cornea. Routes of Entry: Absorbed through skin. Dermal contact. Eye contact. Inhalation. Ingestion. Page 1 of 9 Printed on: 16 February 2016 n-Hexane (dried over Calcium Hydride, CaH2): 100 ml Extremely flammable liquid and vapour. Vapour may cause flash fire. Aspiration hazard if swallowed- can enter lungs and cause damage. Harmful if inhaled or swallowed. Causes respiratory tract, eye and skin irritation. Causes damage to the following organs: Peripheral nervous system, respiratory tract, skin, central nervous system, eye, lens or cornea. p-Toluenesulfonic Acid Monohydrate: 15 gm Corrosive. Causes burns. Inhalation may result in spasm, inflammation and edema of the larynxand bronchi, chemical pneumonitis, and pulmonary edema. Symptoms of exposure may include burning sensation, coughing, wheezing, laryngitis, shortness of breath, headache, nausea, and vomiting. Material is extremely destructive to tissue of the mucous membranes and upper respiratory tract, eyes, and skin. Sodium Metal: 0.5 gm (0.0217 mol) Harmful if swallowed, inhaled or absorbed through skin. Material is extremely destructive to tissue of the mucous membranes and upper respiratory tract, eyes and skin. Inhalation may be fatal as a result of spasm, inflammation and edema of the larynx and bronchi, chemical pneumonitis and pulmonary edema. Symptoms of exposure may include a burning sensation, coughing and vomiting. Dimethylamino-2-propanol: 2.24 gm (0.0217 mol) Yellow liquid with amine odor Danger! Flammable liquid and vapor. Causes eye and skin burns. May cause blindness. Causes digestive tract burns. May be harmful if swallowed. May be harmful if absorbed through skin. Inhalation and skin contact are expected to be the primary routes of occupational exposure to this material. Purified Argon & Purified Nitrogen Argon & nitrogen are colorless, odorless gases. The main health hazard associated with releases of this gas is asphyxiation, by displacement of oxygen. Symptoms of over-exposure by route of Exposure: The most significant route of over-exposure for this gas is by inhalation. Liquid Nitogen The most significant hazard associated with this gas is inhalation of oxygen-deficient atmospheres. Symptoms of oxygen deficiency include respiratory difficulty, ringing in ears, headaches, shortness of breath, wheezing, headache, dizziness, indigestion, nausea, and, at Page 2 of 9 Printed on: 16 February 2016 high concentrations, unconsciousness or death may occur. The skin of a victim of overexposure may have a blue color. Contact with cryogenic liquid or rapidly expanding gases (which are released under high pressure) may cause frostbite. Symptoms of frostbite include change in skin color to white or grayish-yellow. The pain after contact with liquid can quickly subside. Refer http://www.chemistry.nus.edu.sg/PSSO/Safety/SpecHazard.htm *amount stated are computed for the whole experiment. Incompatible materials (special precautions): Copper (II) Oxide Reactive with reducing agents, metals. Toluene: Materials to Avoid: Reactive with oxidizing agents, acids. Hazardous Decomposition Products: Carbon oxides (CO, CO2). n-Hexane Reactive with oxidizing agents. p-Toluenesulfonic Acid Monohydrate Conditions to Avoid: Protect from moisture. Materials to Avoid: Strong oxidizing agents, Strong bases. Sodium Metal Forms sodium hydroxide and sodium carbonate and hydrogen gas on exposure to moist air Incompatibilities: Water, oxygen, halogen, acetylene, aluminum halides, ammonium salts, oxides, oxidizers, acids, chlorinated organic compounds. Refer to http://www.chemistry.nus.edu.sg/PSSO/Safety/SpecHazard.htm Dimethylamino-2-propanol Avoid contact with oxidizers, perchlorates, nitrates and peroxides as violent reaction may occur. Purified Argon Normally stable, inert gas. Condition to Avoid: Avoid exposing cylinders to extremely high temperatures, which could cause the cylinders to rupture. Purified Nitrogen Page 3 of 9 Printed on: 16 February 2016 Stability: Normally stable in gaseous state. Materials with which substance is incompatible: Titanium is the only element that will burn in Nitrogen. Lithium reacts slowly with Nitrogen at ambient temperatures. Conditions to avoid: Contact with incompatible materials. Cylinders exposed to high temperatures or direct flame can rupture or burst. Liquid Nitrogen Titanium is the only element that will burn in Nitrogen. Lithium reacts slowly with Nitrogen at ambient temperatures. Also, use of Liquid Nitrogen in cryogenic grinding of fatty materials can lead to an explosion. A mixture of magnesium powder and Liquid Nitrogen reacts very violently when lit with a fuse, forming magnesium nitride. Liquid Nitrogen is not corrosive to metals, but the extreme cold can make some metals brittle. The risk of injury and its severity likely to arise from these hazards: Copper (II) Oxide Eyes: Hazardous in case of eye contact (irritant). Inflammation of the eye is characterized by redness, watering, and itching. Skin: Hazardous in case of skin contact (irritant). Skin inflammation is characterized by itching, scaling, reddening, or, occasionally, blistering. Inhalation: Hazardous in case of inhalation (lung irritant). Indigestion: Hazardous in case of ingestion. Toluene, n-Hexane, Skin Contact: Hazardous in case of skin contact (irritant). Skin inflammation is characterized by itching, scaling, reddening, or, occasionally, blistering. Eye Contact: Hazardous in case of eye contact (irritant). Inflammation of the eye is characterized by redness, watering, and itching. Inhalation: Hazardous in case of inhalation (lung irritant). Ingestion: Extremely hazardous in case of ingestion. May be fatal if swallowed. Aggravated by Overexposure: Repeated exposure to a highly toxic material may produce general deterioration of health by an accumulation in one or many human organs. p-Toluenesulfonic Acid Monohydrate & Sodium Metal Skin Contact: Causes burns. Skin Absorption: May be harmful if absorbed through the skin. Eye Contact: Causes burns. Inhalation: Material is extremely destructive to the tissue of the mucous membranes and upper respiratory tract. May be harmful if inhaled. Ingestion: May be harmful if swallowed. Page 4 of 9 Printed on: 16 February 2016 Dimethylamino-2-propanol Vapors may be severely irritating to the eyes, skin and respiratory tract and may produce temporary blurring of vision, eye injury, skin rashes (dermatitis), coughing, shortness of breath and breathing difficulties. If swallowed, this material may cause severe irritation and injury to the mouth, throat and upper digestive tract with nausea and vomiting. Medical conditions which may be aggravated by exposure to this material include lung disease or limited respiratory capacity. Purified Argon & Purified Nitrogen Inhalation: High concentrations of this gas can cause an oxygen-deficient environment. Individuals breathing such an atmosphere may experience symptoms which include headaches, ringing in ears, dizziness, drowsiness, unconsciousness, nausea, vomiting, and depression of all the senses. Under some circumstances of over-exposure, death may occur, due to the displacement of oxygen. The following effects associated with various levels of oxygen are as follows: Concentration symptom of exposure 12-16% Oxygen: Breathing and pulse rate increased, muscular coordination slightly disturbed. 10-14% Oxygen: Emotional upset, abnormal fatigue, disturbed respiration. 6-10% Oxygen: Nausea and vomiting, collapse or loss of consciousness. Below 6%: Convulsive movements, possible respiratory collapse, and death. Health effects or risks from exposure: Over-exposure to Argon may cause the following health effects: ACUTE: The most significant hazard associated with this gas is inhalation of oxygen-deficient atmospheres. Symptoms of oxygen deficiency include respiratory difficulty, ringing in ears, headaches, shortness of breath, wheezing, headache, dizziness, indigestion, nausea, and, at high concentrations, unconsciousness or death may occur. The skin of a victim of overexposure may have a blue color. CHRONIC: There are currently no known adverse health effects associated with chronic exposure to Argon. TARGET ORGANS: Respiratory system. Liquid Nitogen Skin Contact: Contact of the liquid with the skin can lead to severe cryogenic burns or dermatitis (red, cracked, irritated skin), depending upon concentration and duration of exposure. Eye Contact: Contact of the liquid with the eyes can cause pain, redness, severe cryogenic burns, and prolonged exposure could cause blindness. Contact with the undiluted liquid will cause frostbite, ulceration of the skin (which may be delayed in appearance for several hours), Page 5 of 9 Printed on: 16 February 2016 blistering, and pain. Contact with rapidly expanding gas poses a frostbite hazard. Other Potential Effect: Contact with cryogenic liquid or rapidly expanding gases (which are released under high pressure) may cause frostbite. Symptoms of frostbite include change in skin color to white or grayish-yellow. The pain after contact with liquid can quickly subside. Refer http://www.chemistry.nus.edu.sg/PSSO/Safety/SpecHazard.htm Who is at risk? Persons handling the chemicals and as well as those present in the vicinity. Measure to be taken to reduce the level of risk: Proper laboratory attire and safety measures must always be used in order to reduce the level or risk. Material should be handled or transferred in an approved fume hood or with adequate ventilation Wash thoroughly after handling. Do not take internally. Eye wash and safety equipment should be readily available. Eye protection: Chemical safety goggles. Hand protection: Gloves. Refer to PSSO SAFETY Information Center website: http://www.chemistry.nus.edu.sg/PSSO/Safety.htm The experiment should be carried out in a fume hood. http://www.chemistry.nus.edu.sg/PSSO/Safety/Risk/fumehood.htm Training prerequisites: This assessment should be read by everyone who will be using the above mentioned chemicals. Refer to Completed Risk Assessment forms for common activities: http://www.chemistry.nus.edu.sg/PSSO/Safety/Risk/risk.htm#Common Level of risk remaining: The level of risk is low although constant vigilance is necessary to avoid injury. Emergency action if : Spill: Copper (II) Oxide Small Spill & Leak: Use appropriate tools to put the spilled solid in a convenient waste disposal container. Large Spill & Leak: Stop leak if without risk. Do not get water inside container. Do not touch spilled material. Use water spray to reduce vapors. Prevent entry into sewers, basements or confined areas; dike if needed. Toluene, n-Hexane Small Spill & Leak: Absorb with an inert material and put the spilled material in an appropriate waste disposal. Page 6 of 9 Printed on: 16 February 2016 Large Spill & Leak: Keep away from heat. Keep away from sources of ignition. Stop leak if without risk. Absorb with DRY earth, sand or other non-combustible material. Do not get water inside container. Do not touch spilled material. Use water spray to reduce vapors. Prevent entry into sewers, basements or confined areas; dike if needed. p-Toluenesulfonic Acid Monohydrate Sweep up, place in a bag and hold for waste disposal. Ventilate area and wash spill site after material pickup is complete. Sodium Metal Before dealing with spillages take necessary protective measures, inform others to keep at a safe distance and, for flammable materials, shut off all possible sources of ignition. Cover liberally with dry soda ash, transfer into dry container and transport to safe, open area. Add, a little at a time, to a large excess of dry propan-2-ol and leave to stand for at least 24 hours. Arrange for removal by disposal company. Dimethylamino-2-propanol In Case of Spill or Leak: Extinguish or turn off all ignition sources. Ventilate the space involved. Collect with non-sparking tools to a suitable container. Prevent waterway contamination. Absorb liquid onto inert absorbent and place in DOT approved drums for disposal. Purified Argon & Purified Nitrogen Leak response: Evacuate immediate area. Uncontrolled releases should be responded to by trained personnel using pre-planned procedures. Proper protective equipment should be used. In case of a leak, clear the affected area, protect people, and respond with trained personnel. Locate and seal the source of the leaking gas. Allow the gas, which is lighter than air to dissipate. Apparatus. If leaking incidentally from the cylinder or its valve, contact your supplier. Fire: Copper (II) Oxide Non-flammable. Toluene, n-Hexane & Dimethylamino-2-propanol Fire Hazards in Presence of Various Substances: Flammable in presence of open flames, sparks and static discharge, of shocks, of heat, of oxidizing materials. Small Fire: Use DRY chemical powder. Large Fire: Use alcohol foam, water spray or fog. Cool containing vessels with water jet in order Page 7 of 9 Printed on: 16 February 2016 to prevent pressure build-up, autoignition or explosion. p-Toluenesulfonic Acid Monohydrate Non-flammable. Sodium Metal Flammable solid. May ignite on contact with water and moisture evolving in highly flammable gases. Ignites spontaneously in dry air when heated. Extinguishing Media: Soda ash, sodium chloride, graphite. DO NOT USE WATER. Wear selfcontained breathing apparatus and full protective clothing. Purified Argon & Purified Nitrogen Unusual fire and explosion hazards: Argon & nitrogen does not burn; however, containers, when involved in fire, may rupture or burst in the heat of the fire. Is the experiment suitable for out-of-hours operation ? Yes No References if any: http://www.emdchemicals.com/analytics/doc/msds/msds-display.asp?materialid=B10090 http://www.emdchemicals.com/analytics/doc/msds/msds-display.asp?materialid=B10284 http://www.emdchemicals.com/analytics/doc/msds/msds-display.asp?materialid=9687 http://www.sigma-aldrich-sea.com/MSDS/89/89762F.pdf http://www.emdchemicals.com/analytics/doc/msds/msds-display.asp?materialid=ACS753 https://www.e-organicchemicals.com/thio/index.cfm?act=6_15 http://www4.us.airliquide.com/Reference_Library/Cross_Product_Information/MSDS/10041.pdf http://www4.us.airliquide.com/Reference_Library/Cross_Product_Information/MSDS/10016.pdf http://www4.us.airliquide.com/Reference_Library/Cross_Product_Information/MSDS/10070.pdf Signature of Lab Officer in Charge:……………………………………………………………….. Date:………………………… Signature of Lecturer in Charge:………… …………………………………….. Date:… …………………….. Prepared Risks Assessments for standard equipment and operation are with the kind permission of Dr. Ken MacNeil, School of Chemistry, University of Bristol. Page 8 of 9 Printed on: 16 February 2016 Activity being assessed: Note any activity to be used which entail risk (e.g. use of glass vacuum apparatus, high pressures, high voltage, radiation, high temperatures). Give reference to any special protocols to be followed, and if appropriate attach copies to the risk assessment form. State any additional precautions taken to minimise risk. Known or expected hazards associated with the activity: FOR EACH CHEMICAL, read the MSDS and note:a) Particular hazards (e.g. highly toxic, carcinogenic, corrosive, flammable, pyrophoric, explosive, volatile, dust hazard). Note any dangerous combinations of properties (e.g. volatile and toxic). b) Requirements for safe handling (e.g. fume cupboard, inert atmosphere, low temperature). c) How to dispose of residuals Dispose to drain, with water dilution Neutralise, then to drain with suitable dilution To flammable liquid waste receptacle To non-flammable liquid waste receptacle Keep for recovery/recycling Keep for special disposal later (e.g. heavy metals) Double bag and dispose to dry waste Special procedure (specify) Incompatible materials (special precautions) Note any dangerously incompatible materials and hazards arising from contact of any reagents and substances used with common materials such as paper, benches, hoses, etc. Measures to be taken to reduce the level of risk Include hazards of previously unknown products. Location of work – laboratory, open bench, fume cupboard Level of risk remaining: Likelihood and consequences of any accident or unforeseen events whilst carrying out the activity. When this has been done, choose the appropriate procedure:a) Close supervision and/or attendance of trained first-aider needed. b) Specific approval of supervisor needed. c) Training is needed prior-to or during the operations specified. d) Training is complete and only general laboratory competence required. e) No risk perceived. Emergency action: a) Any special requirements to deal with accidental spillage or leakage. b) What to do in the event of accidental exposure (skin contact, inhalation, etc.). Page 9 of 9 Printed on: 16 February 2016