Final Report Project Title: ECOLOGICALLY ACCEPTABLE PIG PRODUCTION ON FAMILY FARMS Principal Investigator : Prof.dr.sc. Zvonimir Uremović Subject of Research : The investigation was conducted to determine production and ecological differences among fa mily farms with full and partially slatted floors during fattening, which are the most widespread types of floor, and those with deep litter (straw). Also, types of feeders and their effect on production and water consumption were investigated. Types of fe eders are associated with production of slurry which is the main environment pollutant from pig production. Such investigations have not been conducted so far in Croatia. The objective was to devise new technology for pig feeding based on deep litter floor and using a wett feeder system. Family farms where the investigations were conducted are located in Međimurje (Međimurski Trnovec – 2 farms; Črečen – 1 farm; Mala Subotica – 1 farm; Novo selo na Dravi – 1 farm) and Slavonija (Čepinski Martinci – 1 farm and Vučevci – 1 farm) Technology Description The most widespread methods of pig keeping during fattening in Croatia are on full and partial slatted floors, which result in production of large quantities of slurry and considerably toxic gas pollutants to the environment. In the deep litter fattening system, pigs can be kept in large groups of 40-50 animals. To be able to apply the system daily straw consumption from 0,8 kg at the beginning of fattening to 1,5 kg towards its end must be provided. In Croatia, there are two farms in Slavonia where the investigation was conducted. This type of pig keeping does not produce slurry, but manure, which reduces the need of mineral fertilizers, can be used to increase maize yields and cuts the cost for builiding and eq uipping feedlots. Our investigation (1996) show that the total cost of investments per square meter for deep litter is 30 % lower than for semi –slatted floors (615 DEM/m 2 of semi-slatted floors : 468 DEM/m 2 of deep litter). The advantage of deep litter for fattening pigs is in reduced environment pollution due to lower water consumption and lower slurry production. Investigations were conducted with farmers and project cooperators and monitored by the Principal Investigator. Economic Analysis (Profitab ility) 2 Greater profitability of the deep litter system is due to: - lower water consumption and hence reduced slurry production by 14,5 to 32,5 % - lower consumption of expensive mineral fertilizers in maize production because of improved soil fertility as a result of higher humus incorporation into the soil - lower feed consumption per kg of weight gain by 7,4 % in comparison with average feed intake during fattening on full and partially slatted floors - lower cost per square meter of building and equipping feed lots by 31 % in comparison with partially slatted floor (no need for ventilation, fewer feeders, no need for expensive slats etc.). Greater profitability of feeders for wett feed in comparison with feeders for dry feed results from : - higher daily gain by 12 % - lower feed consumption per kg of gain by 3 % - considerable water saving by 3 % - lower quantity of slurry and lower slurry transportation cost and building slurry -pits. Applicability The results of economic analysis indicate that the system of pig fattening on deep litter is the most favourable in terms of lesser environmental pollution and decreased water consumption per pig (the lowest content of organic matter in waste material and lower water consumption by 14,5 to 32,5 %). Applicability of this sys tem increases with the possibilities for its installation into existing facilities on farms and lower costs for readaptation. The results of investigations of effect of feeder types on production results and water consumption indicate that wett feeders sho uld be used in feedlots in the country more widely, thus increasing the economy of production and making pig production ecologically acceptable. Applicability of the results obtained in this investigation might be widely used especially in Slavonia and Bar anja regions, where conditions exist for pig fattening and straw production, as well as the need to renew pig production devastated during the war. Farmers Evaluations Conditions and interest exist on farms involved in having the investigation conducted, with the objective to improve pig production, as it is a basic source of income for farmers in addition to field crops production. On all farms in Međimurje and Slavonija 3 involved in the investigation, the system of pig feeding from pig trouts on the floo r or automatic feeders and watering from standard water valves present a large reserve where better production results and appreciable reduction in feed intake and water consumption could be accomplished in pig fattening. The results of this investigation were presented as lectures in Gudovec and Stubičke Toplice in September and November of 2000, in Bjelovar (in February 2001) and in Gudovec (in September 2001). The purpose was to acquaint advanced producers with the latest innovations in pig production. M any pig growers expressed their interest in keeping pigs on deep litter and in feeders for wett feed. Wider application of this system will depend on financial support for investment into this innovation through favourable loans. Quantitative and Qualitat ive Data Results of pigs' body weight measurements, water consumption, toxic gasses and quality waste material are given in the following survey: Items A) PRODUCTION RESULTS AND WATER CONSUMPTION - pig number - initial live weight, kg - final live weight, kg - duration fattening, days - daily gain, g - daily feed intake, kg - feed conversion, kg - backfat thickness, mm - dressing percentage - carcass meat percentage - daily water consumption, l - total water consumption per pig, l - daily straw expend, kg B) MICROCLIMATE - temperature, ºC - relative himidity, % - ammonia, ppm - carbon dioxide, % C) WASTE MATERIAL - KMnO4, mg O2/l - BPK5, mg O2/l - ammonium- N, mgN/l - total phosphorous, mg P/l Full floor Semislatted floor 30 30,1 103,2 100 731 2,50 3,42 35,7 78,9 52,7 6,9 690 - 25 34,9 100,4 96 683 2,64 3,87 34,3 79,8 50,5 9,10 874 - 16,2 73,0 7,0 0,26 15,5 78,9 7,7 0,33 3.632 72.685 2.525 1.025 9.133 12.655 3.298 127 Depp litter 92 32,0 98,5 100 666 2,27 3,40 36,5 79,1 52,1 5,9 590 0,85 15,8 77,5 13,0 0,27 3.100 23.500 2.020 625 4 The results of the investigatio ns indicate that: - feed conversion was by 7,4 % lower for deep litter in comparison with average conversion achieved on full and partially slatted floors; - sloughter results were more or less the same regardless of the system of pig keeping during fattening; - the lowest water consumption per fattening pig was accomplished in pig fattening on deep litter by 14,5 % less than on full floors and by 32,5 less than on partially slatted floors - the lowest content of organic matter in waste material (measured by values of KmnO 4 , BPK5 and ammonium) was achieved in keeping pigs on deep litter. The results of investigating the effect of feeders for wett feed on production results and water consumption during pig fattening were presented in the survey. Items - daily feed intake, kg daily gain, g feed conversion, kg water consumption, L water quantity per pig, L Wett feeder 2,29 767 2,99 4,86 408 Standard feeder 2,11 685 3,05 7,65 642 Index 108,5 112,5 97,0 64,0 64,0 Better production res ults and appreciable water saving by 36 % show that widespread application of feeders for wett feed is necessary in pig fattening on family farms in Croatia, all the more reason because feeders can be purchased from the savings achieved in production of on ly 15 fattening pigs. Conclusion Based on the data from this investigation, it can be concluded that ecologically and economically acceptable pig production might be achieved by applying the system of pig keeping on deep litter, especially in Slavonija, where needs and possibilities for its application exist. More appreciable water saving, lesser production of slurry and better production results could be achieved by using feeders for wett feed during pig fattening. The results of this investigation could provide a basis for development of new technologies in pig keeping and feeding during fattening. Their application would assure more economical and ecologically acceptable pig production thus meeting the world criteria (EU) of environment protection at th e same time. Prof.dr.sc. Zvonimir Uremović