Windows Server 2003 Customer Solution Case Study Integrated System Speeds Manufacturer’s Data Access and Scales with Growth Overview Country or Region: France Industry: Automotive Customer Profile GYS, headquartered in Laval, France, is a leading supplier of arc-welding machines, car body shop equipment, and battery chargers. In 2006, the company sold U.S.$33 million in equipment. Business Situation Disparate computing applications prevented data sharing and required duplicate data entry. Manual system workarounds were prevalent. Limited search and reporting tools also restricted data access. Solution GYS engaged the Cegid Group to deploy an integrated enterprise resource planning solution and Web portal built on Windows® Server 2003, Microsoft® SQL Server™ 2005, and Cegid production management tools. Benefits Increased system flexibility Boosted productivity Automated workflow processes Enabled configurable reporting Accelerated data access “Our employees can manage every process from one system. . . .This makes everyone’s lives easier. As a result, we are able to save a tremendous amount of time, and data accuracy has increased.” Benoit Bordey, Information System Manager, GYS GYS, a France–based manufacturer, builds arc-welding machines, automobile body shop equipment, and battery chargers. In 2006, the company sold more than 150,000 machines to some of the biggest automotive companies in the world. A 33-percent increase in sales since 2004 triggered computing challenges that degraded productivity and data accuracy. Departments used numerous stand-alone databases that could not share data or be customized. Employees entered the same information in multiple systems and often resorted to handwritten notes to supplement the inefficient workflow processes. In 2006, GYS engaged the Cegid Group to deploy an enterprise resource planning system built on Windows® Server 2003 and SQL Server™ 2005. Not only did GYS increase productivity, the company also built a system that can flex with change, automate workflow, create configurable reports, and accelerate data access. Situation Based in Laval, France, GYS designs and manufactures arc-welding machines, automobile body shop equipment, and battery chargers. The company employs 250 people, distributed among several locations including Germany and China. In 2006, GYS sold more than 150,000 machines totaling U.S.$33 million to companies such as Mercedes Benz, Fiat, and Renault. Despite growing pressures from international competitors, GYS has enjoyed a 33-percent increase in sales since 2004. The rapid growth rate, while welcome, created numerous challenges for employees. The company’s computing infrastructure was too rigid to accommodate the changing business requirements. Developed to manage an older product line and smaller sales volume, the system included a collection of disparate financial, production, and sales software applications residing on six separate server computers. For example, the finance department used three applications including Sage Software for payroll, ETAFI by the Cegid Group for taxes, and a third application to manage accounting. Employees used a custom-made application, known as Advanced, to manage production and sales. Engineers used SolidWorks, a 3-D design application. Five stand-alone databases running Microsoft® Office Access™ 2003 database software housed data from the various applications and company locations. About 150 employees accessed the system using workstations running the Microsoft Windows® XP Professional operating system. Microsoft Office Professional Edition 2003 provided critical productivity tools including Microsoft Excel® spreadsheet software, Microsoft Publisher, and Microsoft Outlook® 2003 messaging and collaboration client. The lack of integration between the production and accounting systems created several issues. Because information could not easily be exported between applications, employees often had to manually enter the same information into two or more applications. In addition, the production application allowed for only two categories of parts to be associated with each product— mechanical parts and electronic boards. However, a third category of parts—electronic components—had been created since the production system was originally deployed. “No one person or workshop works on the entire product at any one time,” explains Benoit Bordey, Information System Manager at GYS. “Consequently, it is important for us to be able to track the production of each product’s parts in relation to the others. Our old system was unable to do this. Employees had set up Excel spreadsheets and Access databases to track production of the electronic components in parallel with the production application. People relied on handwritten notes and phone calls to communicate missing information. Data accuracy became an issue, because information was entered numerous times in different applications. Productivity became less efficient as our sales volume increased.” In addition, the applications’ reporting tools could not search all of the databases, so employees found it challenging to view workflow from all angles. The system’s reporting capabilities were further constricted by static report templates. Customer service also suffered from these computing challenges. When suppliers and customers contacted GYS by phone or e-mail for assistance, employees often spent hours tracking down the information. Solution In the summer of 2005, GYS began searching for an enterprise resource planning (ERP) “We are no longer forced to come up with workarounds to accommodate our system’s limitations. Instead, we can configure it to meet our needs.” solution that could scale to support changing business requirements and help boost communication. In November 2005, after evaluating numerous providers, including Adonix, Silog, and the Cegid Group, GYS selected Cegid, a Microsoft Gold Certified Partner. In addition to offering integration and application design expertise, Cegid built its products on Microsoft technologies such as the Windows Server® operating system and Microsoft SQL Server™ database software. Benoit Mr. Benoit Bordey, Bordey Information System Manager, GYS “The Cegid product line allows for online analytical processing (OLAP) through SQL Server, and offers a unique range of functions,” says Mr. Bordey. “For example, Cegid provides links to SolidWorks and Microsoft tools such as Word and Excel, which is very important to us. Cegid also has the expertise to build a solution that can adapt to existing processes at GYS. This means we do not have to adapt our processes to meet the needs of the software. SQL Server is also a more powerful database solution, and we need it to keep pace with our growth.” In December 2006, Cegid engineers installed one Hewlett Packard (HP) ProLiant ML370 server computer, with two central processing units (CPUs). The server runs Windows Server 2003 Standard Edition, Cegid Business Produflex, and Cegid Business Isoflex. Produflex provides a comprehensive ERP solution, including tools for managing workflow, accounting, inventory, purchasing, sales, and product quality. Isoflex delivers a fully integrated document management system that makes it easy to create standardized, configurable documents. Cegid engineers consolidated five Access databases containing 2.5GB of data onto one existing HP server computer running SQL Server 2005 Standard Edition. The new SQL Server database supports the entire company, storing data from Produflex, Isoflex, as well as the ETAFI tax and Sage payroll applications. “ETAFI is a CEGID product, so it was easy to link it with the rest of the system,” Mr. Bordey adds. “We integrated Sage into our solution because it is only two years old.” Three HP ProLiant DL360 server computers, each with one CPU, were deployed to support a new portal. This portal, built using Windows Server and Cegid PGI S5, provides Webbased system access to employees, suppliers, and customers. PGI enables authorized system users to securely manage production and account information. While employees use the portal to perform day-today tasks, suppliers and customers can use it to check account balances, post payments, or obtain product information. In January and February of 2006, a Cegid product manager instructed IT staff at GYS how to use Cegid Business Studio to customize the system. GYS spent the following nine months setting up the portal and customizing screens to support workflow processes. The team focused on improving communication between all departments and workshops including electronics, mechanical, wiring, painting and cutting. For example, IT personnel designed a supplementary document that must be completed with a production order. The document explains why the order was created and which workshops will be involved in production. “This was information that employees used to handwrite on every work order,” notes Mr. Bordey. One customized screen illustrates the workshops currently building a product’s parts. “We also added document links to the product screen,” Mr. Bordey says. “Whenever someone needs more information, all he or she has to do is click on the product’s button to display every related document, including work orders, schedules, and invoices.” “SQL Server uses OLAP technology, so we now have the flexibility to search the database to find the type of information we are looking for.” Benoit Bordey, Information System Manager, GYS Benefits GYS officially launched its new system at its corporate headquarters in France on November 21, 2006. Since then, the company has increased system flexibility, boosted productivity, automated workflow processes, enabled configurable reporting, and accelerated data access. Increased System Flexibility One of the biggest benefits of the new system is that it can grow with the business—rather than restrict it. “Our old production and accounting system was not open at all,” explains Mr. Bordey. Employees were unable to update the user interface, create customized reports, or develop new automated processes. In addition, the company was unable to create tables or fields in the production database to store new types of information. “Our new system can accommodate our changing requirements, processes, and products,” notes Mr. Bordey. “Cegid Business Studio gives us the ability to add fields or tables to the database, or create new workflow processes, functions, and document templates. We are no longer forced to come up with workarounds to accommodate our system’s limitations. Instead, we can configure it to meet our needs.” Boosted Productivity “By consolidating on one database, we have significantly improved communication inside and outside our company,” says Mr. Bordey. “The combination of Cegid products and openness of the SQL Server database have enabled new levels of data sharing, as well as other capabilities. For example, Produflex automatically performs currency conversion so employees no longer have to manually convert transactions into Euros, and record transactions twice.” In addition, productivity has increased because administrators only have to manage one database rather than five. And because all employees use the same database regardless of location, they all work from the same set of data. This further boosts productivity as well as data accuracy. Automated Workflow The new system has given employees a flexible electronic support system to facilitate workflow processes. “Our employees can manage every process from one system, including accounting, product management, document management, reporting, and customer service,” Mr. Bordey explains. “This makes everyone’s lives easier. As a result, we are able to save a tremendous amount of time.” For example, employees used to enter a work order into the production system and then print a copy. After writing notes on the paper copy, an employee brought the work order downstairs to the employees who would begin production. As the product’s parts were built by the various workshops, employees recorded information in the production system, Excel spreadsheets, and on handwritten notes. Today, when an order is received, an employee completes a work order in Produflex. The order is then automatically sent to the appropriate workshops using Outlook 2003. As the product is created and passes through the various workshops, each step is recorded in the system. People can log into Produflex to find out where all of a product’s parts are in the production process at any time. When the order is complete, the system automatically sends an invoice to the customer using Outlook. Enabled Configurable Reporting GYS has also gained the ability to create customized reports in addition to other documents. Rather than having to manually enter information from separate systems into a document or spreadsheet, employees can automatically populate document templates in Isoflex using information from the SQL Server database. The information is accurate, and employees do not have to search multiple systems or follow up with other employees to get the information they need. In addition, employees can link documents to specific products, parts, or suppliers, facilitating knowledge and communication between employees, suppliers, and customers. “We manage about 120 new orders per day,” says Mr. Bordey. “Every order has about ten reports associated with it, such as a purchase report, an accounting report, a delivery report, and an invoice report. When an employee creates a work order, these other reports are automatically generated and sent in an e-mail message to the appropriate departments.” Accelerated Data Access Rather than having data spread across disparate systems, employees can locate the information they need in one fully integrated system. Access speeds have also sped up as a result of SQL Server and the Cegid applications. “SQL Server uses OLAP technology, so we now have the flexibility to search the database to find the type of information we are looking for,” explains Mr. Bordey. “For example, we can create a report that lists of all of our customers in Belgium, or our customers who made more than €1 million last year. We are already realizing time savings in how quickly people access information, and we expect this to only increase as employees become more accustomed to using the new system.” For example, employees in sales and purchasing used to have to look at every invoice to see whether it was paid or not. Now, employees can search for outstanding invoices and quickly see which customers have overdue accounts. “Just being able to display this type of invoice information will significantly improve the productivity of our Sales and Purchasing departments,” concludes Mr. Bordey. “Rather than wasting time searching through files, they can focus their efforts on marketing or improving service levels. By the end of the year, we will all be able to use our time more wisely as a result of the new system.” For More Information Windows Server 2003 For more information about Microsoft products and services, call the Microsoft Sales Information Center at (800) 4269400. In Canada, call the Microsoft Canada Information Centre at (877) 5682495. Customers who are deaf or hard-ofhearing can reach Microsoft text telephone (TTY/TDD) services at (800) 892-5234 in the United States or (905) 568-9641 in Canada. Outside the 50 United States and Canada, please contact your local Microsoft subsidiary. To access information using the World Wide Web, go to: www.microsoft.com The Windows Server 2003 family helps organizations do more with less. Now you can run your IT infrastructure more efficiently, build better applications faster, and deliver the best infrastructure for enhancing user productivity. And you can do all this faster, more securely, and at lower cost. For more information about Windows Server 2003, please visit: www.microsoft.com/windowsserver2003 For more information about The Cegid Group products and services, call (212) 757-9038 or visit the Web site at: www.cegid.fr For more information about GYS products and services, call +33-02-43-01-23-60 or visit the Web site at: www.gys.fr Software and Services Cegid Business Produflex Microsoft Server Product Portfolio Cegid Business Isoflex − Windows Server 2003 Standard Edition Hardware − Microsoft SQL Server 2005 HP ProLiant ML370 server computer Microsoft Office HP ProLiant DL360 server computer − Microsoft Office Standard Edition 2003 − Microsoft Office Outlook 2003 Partners The Cegid Group This case study is for informational purposes only. MICROSOFT MAKES NO WARRANTIES, EXPRESS OR IMPLIED, IN THIS SUMMARY. Document published March 2007