Content 1 2 2.1 2.2 2.3 2.4 3 4 4.1.1 4.1.2 4.1.3 4.2 4.3 4.4 1 Introduction Function of a solar thermal installation Circulation by gravitation Circulation with speed-controlled pumps Circulation with photovoltaic powered pumps The liquid heat transformer medium Faktors that should be considered for purchase Flat collectors or collectors with vacuum tubes Row or parallel connection of collectors with vacuum tubes Compound Parabolic Concentrator(CPC) Vacuum tube collectors with liquid or vaporised medium High-flow- and Low-flow-systems Positioning of the collectors Versions of storage tanks 1 2 3 4 4 4 4 6 7 7 7 8 8 8 Introduction The sun beams during three hours energy into the space which the earth population consumes in one year (2002) Because on the earth 95% of the solar energy is absorbed and transformed into heat, theoretical it will be possible to cover 60% of the yearly energy consumption by solar energy. With solar thermal collectors it will be possible to gain 75% of the solar radiation that touches the earth surface.1 Solar energy makes independent of the always rising oil prices. In 2003 5% of all single family houses were equipped with a solar thermal system. These installations saved 200 million litres of heating oil. So the renewable energies are giving a lasting contribution for the climate protection und the fulfilling of the German Kyoto obligations. To reduce the arise of CO2, for electricity generation the German Government intends to raise the rate of renewable energy till 2010 to 12,5% and till 2020 to 20%. For the whole consumption of primary energy the rate of renewable energy should cover 4,2% till 2010 and halve of the consumption till 2050.2 Solar energy creates jobs – in 2004 in Germany roughly 30.000 jobs in the branch for solar energy were existing. In 2010 the entrepreneur association 1 2 Vgl http://www.rankweil.at/zwischenwasser/documents/2005/zwischenwasser20050706000024.pdf Vgl http://www.solarthermie2000plus.de/ of the solar business (Unternehmensvereinigung Solarwirtschaft e.V.) expects nearly 90.000 jobs. 2 Function of a solar thermal installation Kollektorfeld Trinkwasser Regler Kaltwasser Heizkessel Speicher Kollektor Pumpe Wärmetauscher Speicher Zufluss Heizkessel collector array drinking water controller cold water boiler storage Collector Pump Heat exchanger storage inlet boiler A solar thermal installation will be used to heat up water in a big tank by solar energy. The heated water will be used for consumption in the household (Kitchen, washing, shower a. s. o.) A solar thermal installation consists of Heat collector Piping system with pump Heat exchanger in a tank (storage) The collector must be installed at a place where it is intensively exposed to the sun radiation. Such a place is the roof of a building as example. The collector is connected to the piping system. A pump carries a liquid heat transformer medium through the collector. Depending on the sun radiation and the construction of the collector the heat transformer medium can reach temperatures up to 80°C. From the collector the liquid flows to the heat exchanger. The piping system has a strong isolation so that during the transport (as an example from the roof to the cellar) the lost of heat is as low as possible. The heat exchanger is situated inside the storage tank where the water will be heated up. The heat of the liquid heat transformer medium will be given to the water inside the storage tank. At the outlet of the heat exchanger the exchanger liquid has nearly the same temperature as the water in the tank. The more exchanger liquid runs through the tank and the warmer the liquid is the faster the water inside the tank heats up. Like the piping system as well the storage tank is specially isolated and keeps the heat for long time. Is the solar radiation not strong enough, the water inside the storage tank can be additionally heated up with a second heat exchanger that is connected to a heat oil boiler to keep the storage water on the right temperature. An overpressure valve protects the storage tank and the whole piping system against the expansion of the hot water. 3 After the heat exchanger the cooled down exchange liquid must flow back to the collector. For this circulation different solutions are available: Gravitation system Installation with a speed controlled pump Installation with a photovoltaic driven pump 2.1 Circulation by gravitation Installations working by gravitation always have the heat exchanger on a higher point than the collectors. The heated liquid (low density - light) ascends in the pipes toward the heat exchanger. Inside the exchanger the liquid cools down (high density heavy) and flows back to the collector through the reflow pipe. In the collector the cycle starts again.4 3 Vgl http://www.solaranlagen-portal.de/solarthermie/technik/enfuehrung-solarwaerme/einfuehrungsolarthermie.htm 4 Vgl http://www.solaranlagen-portal.de/solarthermie/technik/systemvarianten-solarthermie/solarsystem.htm 2.2 Circulation with speed-controlled pumps The higher the temperature difference of the liquid heat transformer medium is between inlet and outlet of the storage tank, so the more heat energy is exchanged, the faster the liquid can circulate through collector and tank. With a pump that automatically adapts its speed and capacity to the temperature-difference it is possible to control the circulation. In the most simple case the pump will run with the electric current of the in-house power-supply. 2.3 Circulation with photovoltaic powered pumps Solar cells give the electric power for the circulation pump. The advantage is that such an installation can work without mains current. The disadvantage are the higher purchase costs for because additionally the solar cells must be acquired. 2.4 The liquid heat transformer medium The liquid heat transformer medium is a mixture of antifreeze and water. The anti freeze is necessary to prevent the medium from freezing under low temparatures5. Such anti freeze consists of as an example 25% 1,2 Propylenglycol and 5 % Inhibitors. The recommended dosing therefore is 40% anti freeze and 60% water. This keeps the mixed liquid fluid down to -27°C 3 Faktors that should be considered for purchase Number of persons in the household Average water consumption Alignment of the house (perfect: 10° south-west, inclination of the roof 30° - 45°) An alignment of the collectors in direction to the sun is necessary for a maximum utilisation. The wave angle of the sun rays is changing during the day. Additionally the altitude of the sun varies of 47° between summer and winter.6 Influences of shadows Surface that should be heated (if additional heating is required) The general formula Surface of collectors = number of persons x factor for water-consumption x surface-correction factor x pipe lengt x location For the different factors the following tables are valid: Water-consumption factor: Hot water consumption Factor 5 6 Vgl http://www.ufesolar.de/fileadmin/doc/preisliste.pdf Vgl http://www.rankweil.at/zwischenwasser/documents/2005/zwischenwasser20050706000024.pdf regular (40l.) 1,2 Boosted (50l.) 1,5 high (60l.) 1,8 Surface-correction factor: south < alignement > east / west Roof pitch 0° 22,5° 45° 67,5° 90° 15° 1,2 1,3 1,3 1,5 1,7 30° 1,0 1,1 1,2 1,4 1,7 45° 1,0 1,0 1,1 1,4 1,8 60° 1,1 1,1 1,2 1,5 2,0 75° 1,3 1,3 1,4 1,8 2,7 90° 1,8 1,9 2,0 2,5 3,7 Pipe length: Distance between collector and storage tank Meter 5 10 15 20 Factor 1,00 1,02 1,04 1,08 Location: (See following map) Specific local global radiation Zone I 1,15 Zone II 1,00 Zone III 0,90 4 Flat collectors or collectors with vacuum tubes Flat collectors are cheaper than collectors with vacuum tubes. But flat collectors only can gather energy when they are perfectly aligned in south direction and with a optimal roof pitch. With vacuum tubes the maximum energy absorption can be reached by turning the tubes. But such tubes need more roof surface than flat collectors with a comparable surface. 4.1.1 Row or parallel connection of collectors with vacuum tubes Basically it is the best to connect several collectors in a row. Only when larger surfaces should be covered with collectors it is reasonable to build several parallel lines with identical surfaces. 4.1.2 Compound Parabolic Concentrator (CPC) CPC-mirrors are semicircular shaped reflectors, that concentrate the solar radiation at the absorber and thus maximise the energy intake. Maximum utilisation also with diffuse radiation High surface radiation also with direct, right angle radiation 4.1.3 Vacuum tube collectors with liquid or vaporised medium Vacuum tube collectors can be operated with liquid or vaporised heat transformer medium. If it is liquid or vaporised depends on the evaporating temperature of the medium and the pressure in the piping system. The advantage of liquid heat transfer medium is a more effective heat transfer. But if one of the tubes must be replaced the liquid medium must be partially drained. The advantage of vaporised heat transfer medium is the better replaceability because the medium must not be drained in the case that a tube must be replaced. The disadvantage is the worse heat transfer. 4.2 High-flow- and Low-flow-systems Low-Flow-Systems are working with a low volume of heat transfer medium. The volume is less than 25 Litres per m² of the collectors surface. High-Flow-Systems are working with a high volume of heat transfer medium. The volume is mostly 50 Litres to 60 Litres per m² of the collectors surface. The Low-Flow-System reacts faster on changes in the solar radiation be less medium is in circulation. A piping-system with smaller pipe-diameters can be used. But to use the high temperature level the storage tank must be a stratified storage tank. The High-Flow-System works on a lower temperature level so that the isolation of the piping system is more simple and cheaper. As well the efficiency of the collector is better because of less lost of temperature. But the heat transfer medium must be circulated very often to reach higher temperatures. The storage tank heats up quite slowly. Today most of the heating systems are working with the high-flow technology. 4.3 Positioning of the collectors There are four different possibilities to mount the collectors. On roof - collectors on the roof of a building In roof - collectors are integrates in the roof of a building Flat roof – the collectors are mounted on special frames to put the collectors in the best position Cladding – the collectors are mounted on the wall of a building 4.4 Versions of storage tanks The simple storage tank suites for simple systems without additional heating support of a heat oil system. Trinkwasser Nachheizung Solarkreis drinking water solar circel Tank-in-tank-system fits for systems with additional heating support of a heat oil system. Trinkwasser Nachheizung Solarkreis Heiszung drinking water supplementary heating system solar circle heater Stratified storage tanks can be used for both: with or without additional heating. Trinkwasser Nachheizung Heizung Solarkreis drinking water supplementary heating system heater solar circle The double storage tank is suitable for multi-consumer systems with additional heat oil-support Trinkwasser Solarkreis Nachheizung/Heizkreis drinking water solar circle supplementary heating system/heating circle