Bocas Lab 00A Safety Plan.doc Review Date May 24, 2012 Rev. 0.0 LABORATORY SAFETY PLAN Lab 100 / -Enter your name Prepared by Lab Supervisor Plinio Gondola Date __/__/__ Facility: Room: Bocas Station Lab 105 Building: Telephone: Laboratory 212-8561 FACILITY EMERGENCY PROCEDURES: In case of fire, medical emergency, chemical or radioactive material spill or other disaster, follow Bocas Self Protection Plan and call: IMPORTANT CONTACTS: Emergency Number (for reporting emergencies, fires, & chemical spills): 212-8911 or 212-8211 Office Phone Cell Phone Plinio Gondola 212-8569 6611-3270 Plinio Gondola 212-8569 6611-3270 Plinio Gondola Gabriel Jacome 212-8569 212-8551 6611-3270 6616-9397 Jose Ramon Perurena 212-8099 6673-1507 Position Principal Investigator or Responsible Supervisor [Department] Safety Committee Member Secretaria proyecto ICBG Facility Laboratory Safety Officer/Committee Lab Manager Scientific Coordinator Hazardous Waste Coordinator Emergency Assistant STRI Safety Coordinator Name Home Phone 268-2626 Then if you can do so safely: • Turn off any reaction apparatus, especially heat sources. • Turn off any local exhaust ventilation and close the sash on chemical fume hoods. • Exit the lab, close the door and notify your supervisor. WARNING: IN CASE OF EMERGENCY ENTRY!! THESE HIGHLY HAZARDOUS MATERIALS ARE USED/STORED IN THIS ROOM : [_____ ] (if applicable) MEDICAL ANTIDOTE FOR EXPOSURE TO [______] STORED IN [_______]. LOCATION OF IMPORTANT EQUIPMENT, EMERGENCY EXITS AND MEETING AREAS: STRI Safety and Occupational Health Department Page 1 of 11 Bocas Lab 00A Safety Plan.doc Review Date May 24, 2012 Equipment Closest Emergency Shower Station Closest Emergency Eye Wash Station Closest Portable Fire Extinguisher Closest Chemical Spill Control Kit Closest Fume Hood Electrical Distribution Panel and Circuits serving the Laboratory Electrical Distribution Panel and Circuits serving the Floor's Air Conditioning Units Closest Emergency Exit(s) Primary Meeting Place Secondary Meeting Place Areas of Refuge Rev. 0.0 Location - Identification Internal hallway Lab building Internal hallway Lab building Outside between Lab 101-102 Inside Lab 103 Inside Lab 103 Room 104. Light Panel No. 11414, Outlet No 11415 Room 104. Panel A-C2 No 11416 Front and back lab door Parking Area close to the lab ramp Old dormitory LOCATION OF IMPORTANT DOCUMENTS: Document Chemical Inventory Material Safety Data Sheets Laboratory Safety Plan Chemical Hygiene Plan STRI Hazard Communication Manual SI Laboratory Safety Manual Location Internal hallway Lab building Internal hallway Lab building Internal hallway Lab building Internal hallway Lab building Internal hallway Lab building Internal hallway Lab building MANAGEMENT APPROVAL This Laboratory Safety Plan (LSP) describes safe work practices, personal protective equipment, and other control measures necessary for the safe use of chemicals and other hazardous materials and procedures for this laboratory. All employees, visiting researchers (including those with short-term appointments or interagency agreements), volunteers, interns, or contractors assigned to laboratory work must be advised of the provisions of their LSP before working with chemicals or processes in the laboratory, and are expected to utilize the specified safe work practices. As protocols change, or on an annual basis (whichever comes first), this Plan is to be reviewed by all members of the laboratory team and updated as needed to heighten safety awareness. Additional technical guidance can be found: In the SI Safety Manual (located on PRISM, Safety link, or http://ofeo.si.edu/safety_health/OSHEMhome.asp) In our Material Safety Data Sheets (located in …….) From your Supervisor or laboratory Principal Investigator (PI). STRI Safety and Occupational Health Department Page 2 of 11 Bocas Lab 00A Safety Plan.doc Review Date May 24, 2012 Rev. 0.0 The requirement for a site-specific LSP is based on SI policy (Chapter 26, SI Safety Manual) and the Occupational Safety and Health Administration (OSHA) Standard 29 CFR 1910.1450, Occupational Exposure to Hazardous Chemicals in Laboratories. This Plan is to be used in conjunction with the SI Safety Manual), for a full understanding of the principles and practices involved with safe work in your lab. In my capacity as the person principally responsible for this lab and the safety of its users, I approve this Lab Safety Plan and expect all personnel using this lab to integrate its requirements in their daily work, for their safety and that of their co-workers. The mission of this Lab can readily be accomplished without compromising safety or the environment. _____________________________________(signature/title of Dept. Chair or Senior Manager) ________________(date) Rev and approved: (Lab Safety Officer signature and date)_____________________________________________ Rev and approved: (Safety Coordinator signature and date)_____________________________________________ SECTION 1 - DESCRIPTION OF LAB PROTOCOLS POTENTIAL HAZARDS AND HAZARD CONTROLS STRI Safety and Occupational Health Department Page 3 of 11 Bocas Lab 00A Safety Plan.doc Review Date May 24, 2012 Rev. 0.0 JOB HAZARD ANALYSIS FOR LABORATORIES Lab. Protocol/Experiment Title: Date Created / Revised: Work Location (Room No.): Lab. Supervisor: Department: Task Description Chemicals/Hazardous Materials Used Equipment Used Storage/Handling Potential Hazards STRI Safety and Occupational Health Department Storage color Code Risk/Hazard Indexes H F Hazard Control Strategies Required Controls/Work Practices R PPE Required Training Page 4 of 11 Bocas Lab 00A Safety Plan.doc Review Date May 24, 2012 Rev. 0.0 SECTION 2 - SPECIAL WORK RESTRICTIONS FOR HIGHLY HAZARDOUS ACTIVITIES * The following work conditions, activities and/or procedures shall require special permission from [insert name] prior to conducting: 1. _________________________________ 2. _________________________________ 3. _________________________________ * The following procedures cannot be conducted while working alone: 1. _________________________________ 2. _________________________________ 3. _________________________________ *The following procedures should never run unattended: 1. _________________________________ 2. _________________________________ 3. _________________________________ The following highly hazardous materials (i.e., carcinogens, reproductive hazards, radioactive, acutely toxic or reactive) are stored and used in this lab, and require the following special handling procedures: xxx Restricted work area has been established and labeled in (describe): ________________ Special storage area is established in (describe):_______________ (If required): Special decontamination procedures include (describe): _______________ (If required): Special waste disposal procedures include (describe): _________________ JOB HAZARD ANALYSIS & CONTROL MEASURES Recommended Option: Use Att. 1, App B spreadsheet of this Chapter. OR: Create your own table of the major steps in your protocols. Either way, include the following information based on references in this Chapter: 1. List the major/critical steps in your lab protocol. 2. List the lab/experimental equipment used per step. 3. List the chemicals (or other hazardous materials) to be used per step. 4. Based on 1-3, summarize the Potential Hazards (safety, health, fire or environmental) that could possibly cause injury, illness, fire, or pollution. a. Start by listing the intuitive hazards STRI Safety and Occupational Health Department Page 5 of 11 Bocas Lab 00A Safety Plan.doc Review Date May 24, 2012 Rev. 0.0 b. Then, refer to Appendix D Technical Guidance of this Chapter, and the pertinent operational Chapters of the Safety Manual that apply to either the operational step, the equipment and/or the chemicals, to really understand what could go wrong and how to prevent it. 5. How severe is the risk associated with these hazards? Not sure if the chemicals will cause overexposure? Call your safety coordinator for advice, or to arrange for OSHEM IH exposure assessments, to help you design the proper controls, and select the proper personal protective equipment. 6. Develop a plan for reducing risk and controlling exposures. Double-check the operational chapters applicable to each step, equipment and chemical to be sure you are using best-practices and complying with regulatory requirements. 7. Check Chapter 19, Chemical Handling and Storage, and note any special precautions necessary in each step. Be sure to include instructions on storage and use (and approved quantities) of flammable/combustible liquids, including fluid preservatives and fluid-preserved specimens. 8. Check with your safety coordinator, with OSHEM technical assistance and with the attachments to this chapter, for specific highly hazardous materials controls. 9. Select and list the appropriate personal protective equipment. Be specific; saying exactly what needs to be done, such as: “Wear blue nitrile gloves (found in PPE storage drawer) and non-vented safety goggles”, instead of “Wear gloves and eye protection”. 10. Training course required (see Section D of the Chapter and the OSHEM Training Catalogue. ROUTINE MAINTENANCE and INSPECTION of LABORATORY EQUIPMENT and SAFETY CONTROLS ROUTINE PREVENTIVE MAINTENANCE REQUIRED FOR EQUIPMENT AND SAFETY CONTROLS Lab staff [ _________] are responsible for performing routine maintenance on the following equipment and on the following schedule, to ensure good working order: Building management will conduct preventive maintenance and inspection on the following equipment and on the following schedule, to ensure good working order for the safety of the lab: [ ____________] ROUTINE INSPECTION OF EQUIPMENT, PPE AND SAFETY CONTROLS Prior to using [ ] check: [ give specific instructions here ] to be sure it is working properly. STRI Safety and Occupational Health Department Page 6 of 11 Bocas Lab 00A Safety Plan.doc Review Date May 24, 2012 Rev. 0.0 [ repeat this line for each critical piece of equipment or safety control] Turn on lab fume hood and check the hood flow monitor for proper hood exhaust flow before opening chemical bottles or conducting hazardous work inside hood. Before putting on gloves, check for holes and leaks (fill chemical gloves with water or air) SIGNS OF CONTROL FAILURE Stop work and notify your supervisor [_______] if you notice anything out of the ordinary or signs of failure in safety controls or protective equipment, such as: Lab exhaust systems not working properly (visual clues, odor noticed). Fume hood monitor indicates low flow and/or in alarm mode. Moisture felt on inside of gloves Chemical burns or redness on skin/hands without any obvious signs of safety glove failure Eyes irritated even though safety goggles worn Machinery sounds different/wrong upon start-up. Chemical leaks found around stored containers, or precipitation/corrosion noted on bottles, shelves. SECTION 3 - HAZARDOUS WASTE DISPOSAL [Plinio Gondola or Felix Rodriguez] is to be consulted on hazardous waste disposal procedures, or to assist in classifying a material as hazardous waste. Details on SI regulations can also be found in the SI Safety Manual, Chapter 29. * Instructions: 1. Make sure the chemical waste storage container is adequate to hold the intended waste. a. If possible, store waste in the chemical’s original containers. 2. Make sure all waste containers are adequately labeled; such label should include: a. Identity of the chemical waste b. Date when storage started and ended c. Hazard Indexes (if available) If a reagent container label has been removed or becomes illegible, and the identity of the contents is unknown, the container must be disposed as soon as possible by arrangement with the facility hazardous waste coordinator. Prior to the departure of staff or visiting scientist, chemicals for which that person was responsible are to be inventoried and discarded or returned to storage. STRI Safety and Occupational Health Department Page 7 of 11 Bocas Lab 00A Safety Plan.doc Review Date May 24, 2012 Rev. 0.0 Pouring hazardous waste chemicals down the drain, adding them to regular trash, or evaporating them in a local exhaust hood are illegal actions ! SPECIAL INSTRUCTION: Attach your facility’s “Hazardous Chemicals Emergency Spill And Leak Control Procedures, Reporting Person's Check List” from facility spill plans. 3. 4. Pack the waste containers adequately: a. Glass containers should be protected against breakage with adequate cushioning material or should be packed inside an adequate secondary container. b. Chemically incompatible waste should not be packed within the same box. Check: MSDS, or SI Laboratory Safety Manual, Appendix E – Chemical Incompatibilities, Selected Listing, or Chemical Reactivity Worksheet at http://archive.orr.noaa.gov/chemaids/react.html Fill out a Chemical Waste Disposal Form for every box or container with chemical waste. SMITHSONIAN TROPICAL RESEARCH INSTITUTE Safety Office Chemical Waste Disposal Form Generator: Container Type: Accumulation Starting Date: ____________________ ____________________ Sender: Telephone: ____________________ ____________________ ____________________ Shipping Date: ____________________ Hazard Index Substance 5. Manufact./Distrib Amt. MSDS Ref # H F Take the labeled box or container to your Scientific Coordinator or have him or her approve the package for shipment to the STRI Chemical Waste Facility. (Note: Pouring hazardous waste chemicals down the drain, adding them to regular trash, or evaporating them in a local exhaust hood are illegal actions!) STRI Safety and Occupational Health Department Page 8 of 11 R Bocas Lab 00A Safety Plan.doc Review Date May 24, 2012 Rev. 0.0 SECTION 4: SPILL CONTROL There are two basic types of spills we could face at STRI: 1. Spills that can be handled “In House” by the laboratory or STRI staff a. Spills that do not involve a highly toxic, toxic, carcinogenic, corrosive, highly flammable volatile chemical, or b. Spills that involve very small quantities (< 50 ml.) of the above mentioned types of chemicals. 2. Spills that require External Assistance (outside STRI resources) a. Spills that do involve a highly toxic, toxic, carcinogenic, corrosive, highly flammable volatile chemical, or b. Large quantities of other milder chemicals. * Instructions for Spills that can be Handled In House 1. Try to identify the spilled chemical, if it does not pose an excessive risk. 2. Call the STRI Emergency Phone Numbers: 212-8911 or 212-8211 c. Identify yourself. d. Briefly explain the situation: “I have a chemical spill” or “Tengo un derrame químico” (in Spanish) If known, mention the identity of the spilled chemical. e. Provide the spill exact location: Facility, Building, Floor and Room Number 3. If the spill does not involve a highly toxic, toxic, carcinogenic, corrosive, highly flammable volatile chemical: a. Secure the spill area. b. Check the spilled chemical’s MSDS and: Identify and obtain the PPE required to handle the spilled material. Follow the spill control instructions listed in the MSDS, or wait for your facility’s Scientific Coordinator or the Incident Commander to help contain and clean the spill. c. Try to contain the spill by using the absorbent pads in the chemical spill kits or by using the materials listed in the MSDS’s spill section. d. Pick up the spilled material and place it in an adequate container. e. Label the container. 4. Send an account of the incident to the STRI Safety Coordinator: perurenj@si.edu STRI Safety and Occupational Health Department Page 9 of 11 Bocas Lab 00A Safety Plan.doc Review Date May 24, 2012 Rev. 0.0 * Instructions for Spills that Require External Assistance 1. Try to identify the spilled chemical, if it does not pose an excessive risk. 2. Call the STRI Emergency Phone Numbers: 212-8911 or 212-8211 a. Identify yourself. b. Briefly explain the situation: “I have a chemical spill” or “Tengo un derrame químico” (in Spanish) If known, mention the identity of the spilled chemical. c. Provide the spill exact location: Facility, Building, Floor and Room Number 3. If the spill involves a highly toxic, toxic, carcinogenic, corrosive, highly flammable volatile chemical (i.e. phenol, formaldehyde, sulfuric acid, nitric acid, gasoline, etc.): a. Tell everyone in the laboratory and on the floor to leave and close the doors. b. Turn off the floor’s air conditioning system by: Shutting down the air handler unit (by pushing the emergency stop button), or Turning off the breaker that feeds the air handler unit. c. Follow the instructions of the Scientific Coordinator or the Incident Commander. 4. Stay clear of the floor or building until the external resource or the Incident Commander officially declares the end of the emergency. STRI Safety and Occupational Health Department Page 10 of 11 Bocas Lab 00A Safety Plan.doc Review Date May 24, 2012 Rev. 0.0 APPENDIXES STANDARD OPERATING PROCEDURES STRI Safety and Occupational Health Department Page 11 of 11