SECTION 04 01 00 MASONRY CLEANING PART 1 - GENERAL 1.1 SUMMARY A. Related Documents: General and Supplementary Conditions of the Contract, Division 1 General Requirements, and Drawings are applicable to this Section. B. Section Includes, but is not limited to: 1. Cleaning new brick, concrete masonry, and stone. C. Related Sections: 1. Section 04210 - Clay Masonry Units 2. Section 04220 - Concrete Masonry Units 3. Section 07920 - Joint Sealants 1.2 REFERENCES A. American Society for Testing and Materials (ASTM): 1. D 3960 - Standard Practice for Determining Volatile Organic Compound Content of Paints and Related Coatings; 1996. 2. D 5095 - Standard Test Method for Determination of the Nonvolatile Content in Silanes, Siloxanes, and Silane-Siloxane Blends Used in Masonry WaterRepellent Treatments; 1991 (Reapproved 1997). 1.3 SUBMITTALS A. Shop drawings, product data, and samples under provisions of Section 01330. B. Product Data: Manufacturer's printed literature for each product, including test data indicating compliance with requirements, and installation instructions. 1. Cleaning Plan: Written description of cleaning process, including materials, methods, equipment, and sequencing of work. C. Applicator Qualifications: Submit qualifications of applicator. 1. Certification stating applicator is experienced in the application of the specified products. 2. List of recently completed masonry cleaning projects, including project name and location, names of owner and architect, description of cleaning products used and substrates, applicable local environmental regulations, and application procedures. D. Environmental Regulations: Submit description for testing, handling, treatment, containment, collection, transport, disposal, and discharge of hazardous wastes and cleaning effluents. Describe any hazardous materials to be cleaned from substrates. Submit applicable local environmental regulations. E. Protection: Submit description for protecting surrounding areas, landscaping, building occupants, pedestrians, vehicles, and non-masonry surfaces during the work from contact with masonry cleaners, residues, rinse water, fumes, wastes, and cleaning effluents. F. Surface Preparation: Submit description for surface preparation of substrates to be completed before application of masonry cleaners G. Application: Submit description for application procedures of masonry cleaners. 1.4 QUALITY ASSURANCE A. Qualifications: 1. Manufacturer Qualifications: a. Manufacturer capable of providing field service representation during installation and who will approve the installer and application method. 2. Installer Qualifications: a. B. C. Installer experienced in performing this type of work and who has specialized in work similar to the type required for this project. Test Panels: 1. Before full-scale application, test products to be used on test panels. 2. Review manufacturer's product data sheets to determine suitability of each product for each surface. 3. Apply products using manufacturer-approved application methods, determining actual requirements for application. 4. After 48 hours, review effectiveness of cleaning or treatment, compatibility with substrates, and ability to achieve desired results. 5. Obtain approval by Architect and Owner of workmanship, color, and texture before proceeding with work. 6. Test Panels: Inconspicuous sections of actual construction. a. Location and number as selected by Architect. b. Size; 4 feet by 4 feet. c. Repair unacceptable work to the satisfaction of the Architect and Owner. 7. Regulatory Compliance a. Comply with applicable federal, state, and local environmental regulations including testing, handling, treatment, containment, collection, transport, disposal, and discharge of hazardous wastes and cleaning effluents. Pre-installation Meetings 1. Comply with provisions of Section 01310 - Project Management and Coordination. a. Applicator and Product representative shall be present during meeting. 2. Reference Section 04050 Basic Masonry Materials and Methods for Requirements. 1.5 DELIVERY, STORAGE, AND HANDLING A. Comply with requirements of Section 01660 - Storage and Handling Requirements- 1.6 PROJECT CONDITIONS A. Project Environmental Requirements 1. Do not apply products under conditions outside manufacturer's requirements, which include: a. Surfaces that are frozen; allow complete thawing prior to installation. b. Surface and air temperatures below 40 degrees F. c. Surface and air temperatures above 95 degrees F. d. When surface or air temperature is not expected to remain above 40 degrees F for at least 8 hours after application. e. Wind conditions that may blow materials onto surfaces not intended to be treated. f Less than 24 hours after a rain or 6 hours before rain is expected after installation. PART 2 – PRODUCTS 2.1 MANUFACTURERS A. Subject to compliance with requirements indicated herein, provide products of one of the listed manufacturers. 1. PROSOCO, Inc., 3741 Greenway Circle, Lawrence, KS; (800) 255-4255; www.prosoco.com 2. Other as approved by Architect. 3. Substitutions: Under provisions of Section 01630 - Product Substitution Procedures. 2.2 MATERIALS A. Water: Clean, potable, and free of oils, acids, alkalis, salts, and organic matter. Use to rinse masonry surfaces and dilute concentrated cleaners. 2.3 MASONRY CLEANERS A. Sure Klean ® Masonry Cleaner manufactured by PROSOCO, Inc. or approved equal. Substrate Color/Type Brick Red Light Dark Pavers Glazed CMU Split Face Burnished/Ground Face Architectural Concrete Natural Color/Smooth Textured Stone Construction Cast Stone Arriscraft Cleaning Solution Sure Klean Sure Klean Sure Klean Sure Klean Sure Klean Sure Klean Sure Klean Cleaner Sure Klean Sure Klean Sure Klean ® 600 Detergent ® ® Vana Trol ® ® Vana Trol ® ® ® ® ® ® ® 600 Detergent ® Vana Trol Custom Masonry Cleaner Burnished Custom Masonry Light Duty Concrete Cleaner Custom Masonry Cleaner Light Duty Concrete Cleaner Light Staining - Sure Klean Custom Masonry Cleaner ® Heavy Staining - Sure Klean Limestone (Unpolished) Sure Klean ® Burnished ® ® Vana Trol ® Vana Trol PART 3 – EXECUTION 3.1 EXAMINATION A. Site Verification of Conditions: 1. Verify that substrates are acceptable for product installation; do not begin until substrates meet manufacturer's requirements. 2. Do not begin until test panels have been approved by Architect. 3.2 PREPARATION A. Comply with provisions of Section 01720 – Preparation. B. Surface Preparation 1. Protect surrounding areas, landscaping, building occupants, pedestrians, vehicles, and non-masonry surfaces during the work from contact with masonry cleaners, residues, rinse water, fumes, wastes, and cleaning effluents in accordance with manufacturer's written instructions. 2. On surfaces to be coated or treated, remove dirt, dust, oil, grease, and other 3. 4. 5. 6. 7. contaminants that would interfere with penetration or performance of products; where cleaners are required, use products recommended by manufacturer; rinse thoroughly and allow to dry completely. Apply all specified sealants and caulking and allow curing before cleaning process begins. Divert and protect pedestrian and auto traffic. Avoid wind drifting of spray of cleaning products, residues, and rinse water. Protect open joints. Clean interior masonry surfaces before installation of interior finishes, doors, hardware, metal fixtures, and all other interior non-masonry materials. 3.3 APPLICATION A. B. C. D. E. F. G. H. Comply with provisions of Section 01730 - Execution. Clean all exposed surfaces of new masonry of excess mortar, efflorescence, stains, and job dirt, using materials specified. Clean from bottom up; prevent cleaning materials and rinse water from contacting non-cementitious materials. Clean in accordance with manufacturer's instructions and recommendations, product data, and container label instructions. Mix materials in strict accordance with manufacturers instructions; do not dilute unless permitted by manufacturer. Prevent overspray, wind drift, and splash onto surfaces not to be treated. No high pressure washers are allowed. Low pressure spray for wetting and rinsing is permitted. Pressure should be in the range of 400-1000 psi. Equipment should produce 6-8 gallons of water per minute using a 15-40 degree fan tip (no fan tip less than a 15 degree is allowed). 3.4 FIELD QUALITY CONTROL A. B. Inspection: 1. Inspect the masonry cleaning work with the Contractor, Architect, applicator, and product representative, and compare with test panel results approved by the Architect. Determine it the substrates are suitably clean. Manufacturers' Field Services 1. Provide the services of the manufacturer's authorized field representative to verify that installed products comply with manufacturer's requirements and with the standard established by the Architect-approved test panels. 3.5 CLEANING A. B. C. D. At completion of work, remove protective coverings. Protect completed work from damage during construction. Clean site of all unused cleaning products, residues, rinse water, wastes, and cleaning effluents in accordance with environmental regulations Repair, restore, or replace to the satisfaction of the Architect, all materials, landscaping, and non-masonry surfaces damaged by exposure to the cleaning process. END OF SECTION