Transport Canada Safety and Security Transports Canada Sécurité et sûreté Transport Dangerous Goods Directorate 330 Sparks Street Ottawa ON K1A 0N5 Direction générale du transport des marchandises dangereuses 330, rue Sparks Ottawa ON K1A 0N5 Equivalency Certificate Certificate No.: SU 4259 (Ren. 4) Certificate Holder: Air Liquide Canada Inc. Mode of Transport: Road, Rail, Marine Issue Date: September 24, 2012 Expiry Date: September 30, 2017 CONDITIONS 1. This Equivalency Certificate authorizes Air Liquide Canada Inc., to display the marks prescribed for cylinder or tube requalification in a manner that does not comply with section 6 of the Transportation of Dangerous Goods Act, 1992 and authorizes any person to handle, offer for transport or transport, by road or railway vehicle, or by ship, cylinders or tubes in a manner that does not comply with subparagraphs 5.10(1)(a)(i), 5.10(1)(b)(i), and 5.10(1)(d)(i) of the Transportation of Dangerous Goods Regulations, for cylinder and tube requalification only, if: (a) each cylinder and tube requalification is performed by Air Liquide Canada Inc., in accordance with Appendix A to this certificate; (b) each cylinder has a water capacity of at least 240 L and has been manufactured in accordance with: (i) specification TC-3AM or TC-3AAM set out in National Standard of Canada CAN/CSA B339-02, “Cylinders, Spheres and Tubes for the Transportation of Dangerous Goods”, October 2002 as amended in November 2003 and February 2005, cited in the rest of the certificate as CAN/CSA B339-02, or ___________ 2012/__/____ Page 1 of 10 Issue Date: September 24, 2012 Equivalency Certificate SU 4259 (Ren. 4) CONDITIONS (ii) the requirements of the regulations for the transportation of dangerous goods by rail in force before December 5, 1991, and the cylinder has displayed on it the marks, “CTC-3A” or “CTC-3AA”, (c) each tube has been manufactured in accordance with: (i) specification TC-3AXM, TC-3AAXM, or TC-3TM set out in CAN/CSA B339-02, or (ii) the requirements of the regulations for the transportation of dangerous goods by rail in force before December 5, 1991, and the tube has displayed on it the marks, “CTC-3AX”, “CTC-3AAX”, “CTC SP 1337”, or “CTC/DOT-3T“, or (d) the certificate holder marks a “+” sign immediately following the service pressure marking and the requalification date marking on any cylinder or tube manufactured in accordance with conditions (b)(ii) or (c)(ii) of this certificate and which has displayed on it the marks, “CTC-3A”, “CTC-3AA”, “CTC-3AX”, “CTC-3AAX”, “CTC SP 1337”, or “CTC/DOT-3T“ and is requalified in accordance with this certificate; (e) subject to condition (f) of this certificate, the requalification period of each cylinder or tube requalified in accordance with this certificate is five years; (f) the requalification period for each cylinder or tube requalified in accordance with this certificate and with clauses 24.2.2.1(b) and (f) of CAN/CSA B339-02 is 10 years; (g) where the cylinders or tubes are affixed to a trailer chassis, an exterior cylinder or tube as well as the rear cabinet is marked with the letters and numbers “TC-SU 4259” that are of a colour contrasting with the background and at least 50 mm high; ___________ 2012/__/____ Page 2 of 10 Issue Date: September 24, 2012 Equivalency Certificate SU 4259 (Ren. 4) CONDITIONS (h) the certificate holder reports to the Director, Regulatory Affairs Branch, Transport Dangerous Goods Directorate, Transport Canada: (i) the name and qualifications of each qualified tester and qualified inspector as defined in Appendix A to this certificate, (ii) the location of each facility where testing is conducted, and (iii) once per six calendar months, the number of cylinders and tubes tested, their serial numbers and respective owners, and the results of testing. 2. This Equivalency Certificate serves as the registration of Air Liquide Canada Inc., in accordance with Clause 25.3 set out in CAN/CSA B339-02, to requalify cylinders and tubes as specified in this certificate. Air Liquide Canada Inc.’s registered mark is: “265” Note: The issuance of this Equivalency Certificate in no way reduces the certificate holder’s responsibility to comply with any other requirements of the Transportation of Dangerous Goods Regulations not specifically addressed in this certificate. Signature of Issuing Authority Original signed by _____________________________ David Lamarche P. Eng., ing. Chief Permits and Approvals Division ___________ 2012/__/____ Page 3 of 10 Issue Date: September 24, 2012 Equivalency Certificate SU 4259 (Ren. 4) (The following is for information purposes only and is not part of the certificate.) Contact Person: Jean-Pierre Dumoulin Technical Manager, Bulk Operations Air Liquide Canada Inc. 1250 René-Lévesque Ouest Suite 1700 Montréal QC H3B 5E6 Telephone: Facsimile: E-mail: 514-846-3916 514-846-3915 jean-pierre.dumoulin@airliquide.com Explanatory Note Air Liquid Canada Inc. has demonstrated that containers requalified by the acoustic emission test described in Appendix A to this Equivalency Certificate could be used with a level of safety at least equivalent to those requalified by the method required by the Transportation of Dangerous Goods Regulations. This Equivalency Certificate authorizes continued requalification of containers by Air Liquide Canada Inc. under the Transportation of Dangerous Goods Regulations. Legend for Certificate Number SH - Road, SR - Rail, SA - Air, SM - Marine SU - More than one Mode of Transport Ren. – Renewal ___________ 2012/__/____ Page 4 of 10 Issue Date: September 24, 2012 Equivalency Certificate SU 4259 (Ren. 4) APPENDIX A REQUALIFICATION 1. TEST METHOD Each cylinder or tube shall be visually inspected externally and be subjected to an acoustic emission test and, when required, to a follow-up ultrasonic or radiographic examination. 1.1 Applicable Standards CAN/CSA-B339-02, Cylinders, Spheres and Tubes for the Transportation of Dangerous Goods, dated October 2002, as amended November 2003 and February 2005. Compressed Gas Association, Inc. publication C-6-2007, Standards for Visual Inspection of Steel Compressed Gas Cylinders, dated 2007. CAN/CGSB-48.9712-2006, Non-destructive Testing – Qualification and Certification of Personnel, dated December 2006. ASTM E569-07, Standard Practice for Acoustic Emission Monitoring of Structures during Controlled Stimulation, dated 2007. ASTM E650-97(2007), Standard Guide for Mounting Piezoelectric Acoustic Emission Sensors, dated 1997, and reapproved in 2007. ASTM E750-10, Standard Practice for Characterizing Acoustic Emission Instrumentation, dated 2010. ASTM E976-10, Standard Guide for Determining the Reproducibility of Acoustic Emission Sensor Response, dated 2010. ASTM E1316-11b, Standard Terminology for Nondestructive Examinations, dated 2011. ___________ 2012/__/____ Page 5 of 10 Issue Date: September 24, 2012 Equivalency Certificate SU 4259 (Ren. 4) APPENDIX A REQUALIFICATION 2. VISUAL EXAMINATION Each cylinder or tube shall be visually inspected externally and internally, as much as the size of any orifice permits, in accordance with CGA C-6-2007. 3. ACOUSTIC EMISSION TEST 3.1 Scope of test The entire vessel under test shall be monitored using at least two transducers mounted at its extremities. The transducers shall be at the same angular location and approximately 25 mm from the tangent point at the vessel shoulder. 3.2 Transducers The transducers shall be of anticoincident piezoelectric construction and resonant in the range of 75 to 400 kHz and with a sensitivity of at least -65 dB referred to as 1V/microbar. 3.3 Transducer coupling Sensors shall be coupled to the vessel using a viscous or solid couplant and held in place by suitable holders. 3.4 Calibration The system shall be calibrated using an acoustic emission simulator consisting of breaking a pencil lead on the surface of the vessel or of an ultrasonic pulse whose intensity at one metre from the pulser is equal to that of the pencil lead break. The system gain and threshold shall be set at values that certificate detection and location of the simulated emission over the surface of the vessel and that minimize background noise. The precision and accuracy of the location function shall be recorded at the centre of the vessel between the transducers. ___________ 2012/__/____ Page 6 of 10 Issue Date: September 24, 2012 Equivalency Certificate SU 4259 (Ren. 4) APPENDIX A REQUALIFICATION 3.5 Pressurization Hydrostatic pressure shall be applied monotonically from zero to test pressure as defined by CAN/CSA B339-02, at a rate not exceeding 1.4 MPa per minute. A method shall be provided to continuously read the pressure. Acoustic emission data shall be recorded during and after pressurization. 3.6 Interpretation of Results and Follow-up Examination The vessel shall be subjected to follow-up ultrasonic and visual examination when the rate of emission exceeds two events per 0.7 MPa, regardless of signal amplitude, at any one point on the vessel and when the flaw is deemed active according to ASTM E569-07, or activity is confirmed using the Kaiser effect. To apply the Kaiser effect, the test is interrupted, the pressure is reduced by at least 25 percent, and the vessel is repressurized to the maximum pressure previously attained; if emission is absent during depressurization and repressurization and reappears when the previous maximum pressure is exceeded, it shall be considered active. Inspection shall be carried out by personnel qualified to Level II of CAN/CGSB-48.9712-2006 or the equivalent, to determine the flaw size. Such examination shall be carried out over the complete circumference of the vessel over a distance of at least one vessel diameter in each direction from the sources of emission. If this threshold is exceeded at a pressure less than the service pressure, the vessel shall be withdrawn and searched in the emitting zones for flaws of the “oxidation” type. If this threshold is exceeded at a pressure equal to or greater than the service pressure, the vessel shall be withdrawn and searched in the emitting zones (indicated by the location system) for flaws of the “cracking” type. Vessels shall be rejected where the depth of the penetration of the flaw through the vessel wall reduces wall thickness to a value less than the values specified in CGA C-6-2007. Defects with a depth in excess of 15 percent of wall thickness and a sharp bottom shall not be tolerated. Vessels with such cracklike defects shall be removed from service or conditioned by removal of the defect and verification of vessel strength by wall thickness measurement and ___________ 2012/__/____ Page 7 of 10 Issue Date: September 24, 2012 Equivalency Certificate SU 4259 (Ren. 4) APPENDIX A REQUALIFICATION retesting according to the hydrostatic and acoustic emission testing procedures described in this certificate. Vessels that pass the combined hydrostatic and acoustic emission tests can be returned to service. 3.7 Examination records A document shall be prepared documenting the test conditions, parameters and results including: (a) designation of the vessel material; (b) vessel size and shape; (c) vessel serial number; (d) vessel owner/operator; (e) test location; (f) test date; (g) test parameters: (i) sensor specifications, (ii) couplant used, (iii) sensor locations, and (iv) pressurization schedule; (h) measured acoustic emission on vessels events as a function of pressure and location; (i) location of any areas of emission on vessels where the rate of emission exceed that specified in condition 3.6; ___________ 2012/__/____ Page 8 of 10 Issue Date: September 24, 2012 Equivalency Certificate SU 4259 (Ren. 4) APPENDIX A REQUALIFICATION (j) reports of any visual or ultrasonic examinations carried out at areas of emission on vessels where the rate of emission exceeds that specified in condition 3.6; and (k) a statement as to whether the vessel is acceptable for service. 3.8 Markings Each cylinder or tube requalified according to this certificate shall be marked in accordance with Clause 24.6 of CAN/CSA B-339-02. The procedure symbol shall be “AE”. 4. ACOUSTIC EMISSION TEST PERSONNEL 4.1 Testing shall be carried out by a qualified inspector or under the general supervision of a qualified inspector either by a qualified tester or by a qualified operator operating an automated apparatus. Such an automated apparatus shall have been designed by a qualified inspector and programmed to identify flaws in accordance with this certificate. 4.2 A qualified inspector shall be a person who: (a) has: (i) Level III certification in acoustic emission testing, in accordance with CAN/CGSB-48.9712-2006 or equivalent, or (ii) a post secondary degree in a relevant field of engineering or science and at least five years continuous experience in: (A) design, fabrication, maintenance, testing and inspection of cylinders, tubes or other pressure vessels, (B) design, fabrication and maintenance of acoustic emission test equipment, (C) development and formulation of acoustic emission test procedures, or (D) metallurgy or nondestructive testing of pressure vessels; and ___________ 2012/__/____ Page 9 of 10 Issue Date: September 24, 2012 Equivalency Certificate SU 4259 (Ren. 4) APPENDIX A REQUALIFICATION (b) at least 50 hours experience in acoustic emission testing of steel pressure vessels or other load-bearing structures. 4.3 A qualified tester shall be a person who: (a) has 50 hours training or instruction in acoustic emission testing of cylinders, tubes or other pressure vessels; (b) has: (i) a post secondary degree in a relevant field of engineering or science and three years experience in acoustic emission testing, (ii) Level II or Level III certification in ultrasonic testing, in accordance with CAN/CGSB-48.9712-2006 or equivalent, and five years experience in ultrasonics, or (iii) Level II certification in acoustic emission testing, in accordance with CAN/CGSB-48.9712-2006 or equivalent; and (c) has 40 hours experience in acoustic emission testing of cylinders and tubes under the direct personal supervision of a qualified inspector. 4.4 A qualified operator shall be a person who has received at least 40 hours training or instruction in the operation of the automated test apparatus from a qualified inspector. Such training or instruction shall cover calibration and verification of the equipment as well as the test procedure. ___________ 2012/__/____ Page 10 of 10