15373 version 3 Page 1 of 4 Demonstrate knowledge of automotive air conditioning Level 3 Credits 4 Purpose This theory-based unit standard is for people in the automotive repair industry. People credited with this unit standard are able to demonstrate knowledge of: the principles of refrigeration; refrigerants used for automotive air conditioners; an automotive air conditioning system; and safe work practices when working on an air conditioning system. Subfield Motor Industry Domain Automotive Heating, Ventilation, and Air Conditioning Status Registered Status date 25 January 2008 Date version published 25 January 2008 Planned review date 31 December 2012 Entry information Recommended: Unit 19666, Demonstrate knowledge of ozone and how it relates to the refrigeration and air conditioning industry, or demonstrate equivalent knowledge and skills. Accreditation Evaluation of documentation and visit by NZQA and industry. Standard setting body (SSB) NZ Motor Industry Training Organisation (Incorporated) Accreditation and Moderation Action Plan (AMAP) reference 0014 This AMAP can be accessed at http://www.nzqa.govt.nz/framework/search/index.do. Special notes 1 Legislation and publications relevant to this unit standard include but are not limited to – Hazardous Substances and New Organisms Act 1996; Health and Safety in Employment Act 1992; Ozone Layer Protection Act 1996; Resource Management Act 1991; Motor Trade Association (MTA) Automotive Air Conditioning Code of Practice; European Union Directive 2006/40/EC of the European Parliament and of the Council of 17 May 2006 relating to emissions from air conditioning systems in motor vehicles and amending Council Directive 70/156/EEC (Text with EEA relevance). New Zealand Qualifications Authority 2016 15373 version 3 Page 2 of 4 2 MTA Automotive Air Conditioning Code of Practice is available from the Motor Trade Association, PO Box 9244, Wellington, phone 04 385 8859, website http://www.mta.org.nz/. Directive 2006/40/EC of the European Parliament and of the Council of 17 May 2006 relating to emissions from air conditioning systems in motor vehicles and amending Council Directive 70/156/EEC (Text with EEA relevance) is available online at http://eurlex.europa.eu/LexUriServ/site/en/oj/2006/l_161/l_16120060614en00120018.pdf. 3 Definition Service information may include but is not limited to – technical information of a vehicle, machine, or product detailing operation; installation and servicing procedures; manufacturer instructions and specifications; technical terms and descriptions; and detailed illustrations. This can be accessed in hard copy or electronic format and is normally sourced from the manufacturer. Elements and performance criteria Element 1 Demonstrate knowledge of the principles of refrigeration. Performance criteria 1.1 Heat transfer from one body to another is explained in accordance with service information. Range 1.2 The part that latent heat plays in the changes of state of matter is defined in accordance with service information. Range 1.3 direction of heat flow, conduction, convention, radiation. solid to liquid to vapour, and reverse. The way in which the principles of refrigeration are made use of in an air conditioning system is described in terms of compression, condensing, expansion, and evaporation. Element 2 Demonstrate knowledge of refrigerants used for automotive air conditioners. Performance criteria 2.1 Refrigerants used in automotive air conditioning systems are identified and their characteristics described, in accordance with refrigerant manufacturer specifications. Range includes but is not limited to – chlorofluorocarbon (CFC), hydrochloroflurocarbon (HCFC); R-12, R-134a. New Zealand Qualifications Authority 2016 15373 version 3 Page 3 of 4 2.2 Reasons for phasing out and seeking alternatives to R-134a are identified in accordance with environmental emission standards. 2.3 Pressure and temperature range of each refrigerant is explained in accordance with refrigerant manufacturer specifications. 2.4 Transportation and storage procedures for refrigerants are described in accordance with refrigerant manufacturer service information and legislative requirements. 2.5 Refrigerant conversion requirements are identified in accordance with replacement refrigerant and component specifications. Range replacement components, oil, labelling, testing, commissioning. Element 3 Demonstrate knowledge of an automotive air conditioning system. Range compressor, lubricant, condenser, filter-drier, expansion device, evaporator, thermostat, fans. Performance criteria 3.1 The major components of an automotive air conditioning system are identified in terms of their most likely position in a motor vehicle. 3.2 The function and operation of each component in an automotive air conditioning system is described in accordance with service information. 3.3 Servicing requirements are described in accordance with service information. Range system testing, replacement of components, flushing, replacement of refrigerant oil, evacuation, charging system. Element 4 Demonstrate knowledge of safe work practices when working on an air conditioning system. Performance criteria 4.1 Procedures for handling refrigerants are described in accordance with service information and legislative requirements. Range includes but is not limited to – skin protection, respiratory protection, open flame, cleanliness, ventilation, eye protection, use of gloves, wearing protective clothing. New Zealand Qualifications Authority 2016 15373 version 3 Page 4 of 4 4.2 First aid treatment for exposure to refrigerants is described in accordance with occupational safety and health (OSH) requirements. Range 4.3 skin and eye contact, inhalation. Safe working practices when working on an air conditioning system are described in accordance with service information. Range includes but is not limited to – cleanliness; ventilation; eye protection, gloves, protective clothing; working with high pressure systems; working on vehicles with high voltage systems; running the engine; awareness of moving parts; heating components and smoking; using air conditioning equipment; recovery and storage of refrigerant; inspecting components; performance testing; recovering refrigerant; evacuating system; testing and repairing the electrical system. Please note Providers must be accredited by NZQA, or an inter-institutional body with delegated authority for quality assurance, before they can report credits from assessment against unit standards or deliver courses of study leading to that assessment. Industry Training Organisations must be accredited by NZQA before they can register credits from assessment against unit standards. Accredited providers and Industry Training Organisations assessing against unit standards must engage with the moderation system that applies to those standards. Accreditation requirements and an outline of the moderation system that applies to this standard are outlined in the Accreditation and Moderation Action Plan (AMAP). The AMAP also includes useful information about special requirements for organisations wishing to develop education and training programmes, such as minimum qualifications for tutors and assessors, and special resource requirements. Comments on this unit standard Please contact the NZ Motor Industry Training Organisation (Incorporated) info@mito.org.nz if you wish to suggest changes to the content of this unit standard. New Zealand Qualifications Authority 2016