HARTLEPOOL BOROUGH COUNCIL ITT SCHEDULE 2 - SPECIFICATION Tender for the Supply & Installation of ICT Network Infrastructure at four local schools. HBC Contract Ref: 564. This ITT is being carried out using Buying Solutions – Telecom Networks Framework Ref: RM 374 Lot 10 Model Contract with DoG Specification 1. Definitions Authority Design Representative– means the representative appointed by the Authority to manage the design of the installations on behalf of the Authority. The Authority has appointed Specialist Computer Systems Ltd. to this role. The Authority may, by notice to the Contractor, change the Authority's Design Representative. Authority Site Representative – means the representative appointed by the Authority to manage the works on site on behalf of the Authority. The Authority has appointed Specialist Computer Systems Ltd. to this role. The Authority may, by notice to the Contractor, change the Authority's Site Representative. Contract Drawings – means the Drawings provided with the Invitation to Tender and as listed in the Drawings Register. Contractor – The Tenderer deemed to have submitted the most advantageous offer and who has been awarded the Contract to carry out the works. Equal and Approved – Of equal or greater specification to the materials included in this specification and approved in writing by the Authority or the appropriate Authority Representative. Primary Containment – means containment for cabling forming the main runs to the rooms and the “desktop”. This includes but not limited to horizontal runs in corridors, vertical runs in risers, vertical drops to backboxes or perimeter trunking, etc. For clarity Primary Containment can generally be considered as any containment required between the Hub Rooms and the data outlet backbox or perimeter trunking. Secondary Containment - means containment for cabling forming the final runs to the accessories / outlets. This includes but not limited to perimeter trunking, bench trunking, etc. Contract Ref 564 ITT Schedule 2 -1- Serviceable Condition - means structurally sound with serviceable lidding / capping, in good decorative order either original finish or painted to reflect the surrounding area and securely fixed to the building structure on completion. 2. General References to standards, guidelines, etc. used in this document will include all referenced standards and all associated updates and reviews. The installation shall conform to the standards as defined in the following BS EN 50173 ISO/IEC 11801 TIA/EIA568 IEE Wiring Regulations, 16th Edition / BS7671: 2001. Generally the contents of this Specification will take precedence over the above standards unless otherwise agreed except where this may cause a Health and Safety issue and then generally the requirements of the IEE Wiring Regulations will take precedence over all. Should the Contractor require any guidance regarding conflicts between any of the above standards or the contents of this specification they should consult with the Authority Design Consultant immediately. The locations of the data outlets as indicated on the Contract Drawings is indicative to the extent that where limited deviations from the indicated positioning would be practical to accommodate specific local conditions this will be acceptable. For clarity “specific local conditions” would include avoidance of other services, ability to use existing appropriate containment, constraints imposed by F&E, etc. Where the Contractor has any concerns or requires guidance on alterations to data outlet positioning they should consult with the Authority Site Representative. The Contractor shall be responsible for the removal of all redundant cabling, containment and other equipment which is being directly replaced by the new installation works including making good all finishes ready for decoration. 3. Asbestos The Tender documentation includes details of the most current asbestos surveys for the Schools. The Contractor will not drill, cut, fix to or in any way damage or alter any of the materials identified as having asbestos content. Contract Ref 564 ITT Schedule 2 -2- Where there is any doubt as to whether a building element contains asbestos the Contractor shall assume there to be asbestos present and shall contact the Authority Site Representative for clarification. In all cases the Contractor will comply with the HSE regulations and guidance on working with Asbestos. 4. Builders Work Wherever possible the Contractor will utilise existing cableways. All new cableways in masonry and concrete will be core cut and located to avoid damaging any reinforcement or other structural elements. Cores in masonry walls to be machine drilled and sized to allow the passage of the containment. Where cables pass through cores the edges of the cores shall be made smooth to avoid damage to the cables and particular care is to be taken when "pulling in" cables. Core drilling will be carried out outside School hours at times to be agreed with the Schools. The contractor shall ensure all Health and Safety requirements and recommendations are fully adhered to during the coring operations. All cableways either new or existing in masonry and concrete will be fire stopped on completion and as a minimum to the same rating as the wall or ceiling with intumescent mortar, putty or other equal and approved material. All cableways in timber or timber stud partitions, screens, etc. will be cleanly cut to suit the profile of the containment and located to avoid damage to structural elements. The Contractor shall make good all cableways to match the building finishes to leave a smooth joint with the surrounding finishes. The Contractor shall make good all existing cableways which are not required for the installation with appropriate fire stopping to match the fire integrity of the building element and finished to leave a smooth surface with the surrounding finishes. Generally the installations shall be surface mounted and the requirement for cutting chases minimised, however where such builder works are required the Contractor shall make good all effected finishes and leave the property in a complete state and ready for decoration. 5. Containment - Design The suggested containment runs and drops are indicated on the Contract Drawings. The Contractor is invited to review these proposals and amend to reflect the Contractor’s tender and the blend of containment types being proposed. Contract Ref 564 ITT Schedule 2 -3- The Contractor shall include in his Tender a brief summary of the Containment types being proposed for each of the main areas within the Schools in a table to be submitted with the Tender. The successful Contractor shall be required to Provide Working Drawings (in AutoCAD format or 3 paper copies) showing the detail of the Containment routes being proposed, the sizing of the Containment and the proposals to utilise existing, all for agreement prior to commencing the works. The Contractor is encouraged to use existing Containment where it is appropriately positioned, sized and in Serviceable Condition. Where existing Containment is utilised this will have been deemed to have been adopted by the Contractor for the purposes of post contract defects liabilities. It is fully expected that during the works the Contractor may wish to amend the Containment design proposals as the local anomalies and constraints become evident. This will generally be acceptable where adherence to the design criteria is maintained and will be subject to the agreement of the Authority Site Representative. For clarity the tender cost for the containment will be provided on a fixed cost basis and any subsequent deviation from the design post tender will be at the Contractor’s risk except where the amendment is the result of an Authority act or omission and constitutes a contractual change. The general requirement of the Containment design is that: Containment shall be sized to ensure no more than 80% capacity. All exposed containment will be “closed” type steel or uPVC. Metal basket type containment can be used in concealed locations such as above suspended ceiling, server rooms, hub rooms, etc. Containment shall be appropriate to the associated cabling type and particularly with regard to maintaining the requirements with regard to manufacturer’s quoted bend radii. Primary Containment should be concealed where possible. Cables shall not be visible to the general building users. Generally Primary Containment main backbone will be run at high level and where possible above suspended ceilings. Containment should be as unobtrusive as possible and sympathetic to the building finishes and decoration in so far as is achievable. Wherever possible the new containment should be located to replace the existing. Containment shall not be fixed to any materials indicated as having an Asbestos content. Containment drops shall be vertical and plumb. Containment shall be located and installed to comply with the manufacturer’s instructions. Contract Ref 564 ITT Schedule 2 -4- 6. Primary Containment General Primary containment will be one of or a blend of the following types: Galvanised Steel fully lidded containment and fittings uPVC fully lidded containment and fittings Metal basket “open” containment and fittings. Trunking shall be securely fixed to ceiling structures, walls, partitions etc., by means of direct fixing or approved purpose made hangers and/or support brackets spaced to meet the manufacturer’s instructions. Earthing Particular care must be taken when carrying out metal trunking installation, that the effective earth continuity is ensured. Earth continuity shall meet or exceed the requirements of EN61537:2007 standard for the electrical continuity clause 11.1. At each joint in metal box trunking, e.g. between straight lengths, tee units, angle units, etc., a tinned copper bonding strip (approx. 38 mm x 12 mm x 2 mm) shall be connected across the joint. The contact surfaces of the trunking shall be thoroughly cleaned and the bonding strips fixed by two 5 mm round head screws and nuts on each side. Metal basket containment shall include a continuous earth wire connected to the wire basket at joints with earth clamp fixed to span the joint. The Contractor shall provide Earth continuity test results for all metal fully lidded and basket containment. Galvanised Steel fully lidded containment All trunking, fittings, accessories etc. shall comply with BS 4678. Trunking shall be manufactured from new and unused galvanised mild sheet steel complete with returned edge for securely fixing lid by means of screws and including manufactured bends, tee’s, fittings, components, connections to vertical trunking, earthing, etc. Where cutting or slotting of trunking is carried out, all sharp edges and burrs shall be removed. Where cables pass through slots in trunking, the perimeter of the slot shall be shrouded with continuous P.V.C. sleeving. Trunking tee pieces shall be of the manufacture gusset or radius type units complete with return edge for secure lid fixing by means of screws. Where multi-section tee pieces are utilised they shall be of the double fillet crossover bridge type, care being taken to maintain the cross-sectional area of each compartment. Reducing pieces shall be complete with return edge for fixing of lid by means of screws. Contract Ref 564 ITT Schedule 2 -5- Carrier rods where utilised in trunking runs shall be installed at distances not exceeding 1200 mm with all cables bound to the supporting rod. Sealing end pieces shall be used to blank off the ends of all trunking. Where trunking is installed with the open side down, suitable cable-retaining straps shall be installed in each compartment of the trunking at a maximum spacing of 1200 mm. All metalwork on trunking or fittings exposed by cutting or drilling shall be treated to reinstate the protection provided by the manufactured finish. uPVC Containment uPVC containment shall comply with BS 4678 Part 4, IEC 61386-21, and IEC 61084-2-1 uPVC containment and fittings shall be white. Component parts of the system shall include for all internal/external corner units, flat angles, flat tees and cable entry boxes. All accessories for the trunking system shall have a matching colour finish. The Contractor shall include for all joints between similar and differing types of containment. All joints in containment shall be mechanically formed using proprietary fittings such as pre-formed glands, etc. Differential movement at joints between containment with not be acceptable. Metal Basket Containment Cable Basket shall be manufactured from steel wires, welded together and bent into final shape prior to surface treatment. Cable Basket Surface Treatments shall on of the following: Electro zinc plated to BSEN 12329-2000 for interior use (level 2). Hot Dipped Galvanised with between 60 and 80 microns of zincs to BS 729. Stainless Steel AFNOREZ CND 17.2 (AISI 3 16L). Nickel Plating to AMS-2404 / AMS-C-26074. Cable Basket shall be 60mm deep and in widths as required to accommodate the cabling Cable Baskets will be manufactured and constructed with a 50mm x 100mm mesh configuration. All Cable Basket fittings (e.g. changes in direction, level and size) shall be constructed on site, to the manufacturer’s instructions, using side action bolt croppers and fastened using 25mm and 30mm counter clamps with M6 bolts and nuts, all surface treated as the tray . Cable Baskets will be coupled together using either a fast spring coupler or a 25mm/30mm counter clamp combination with supporting lateral splice plate on trays over 300mm width. Contract Ref 564 ITT Schedule 2 -6- Cable Basket Trays shall be supported at a maximum span of 2.5m by trapeze, wall, floor or channel mounting methods and will not exceed maximum load as specified by the manufacturer. 7. Secondary Containment New perimeter trunking shall be 3 compartment Schneider Prima 60, 150 x 60mm perimeter trunking manufactured from extruded uPVC, by Schneider Electric (formerly MITA) or equal and approved. Perimeter trunking shall be plugged and screwed to walls at locations indicated on drawings including cover pieces at all joints and all necessary cable entries Where 3 compartment trunking is installed the outlets shall be complete with all necessary mounting frames to house the accessories. Component parts of the system shall include for all internal/external corner units, flat angles, flat tees and cable entry boxes. All accessories for the trunking system shall have a matching colour finish. The Contractor shall include for all joints between similar and differing types of containment. All joints in containment shall be mechanically formed using proprietary fittings such as pre-formed glands, etc. Differential movement at joints between containment with not be acceptable. Cables shall not be visible to the general building users. 8. Cabinets Hub Rooms shall be located as indicated on the Contract Drawings and so that horizontal cable runs do not exceed 90 metres and fibre backbone cable runs do not exceed 300m. Where the Contractor considers that the location of the cabinets will result in any cable segment exceeding 90m or fibre cable exceeding 300m this should be conveyed to the Authority immediately during the tender period. Horizontal cables shall terminate within the Hub Rooms on patch panels mounted within comms cabinets as specified. The installation shall ensure the required bend radius for incoming cables is not exceeded. All cabinets should be secured to the fabric of the building using appropriate fixings. The contractor shall position the cabinets to ensure that there is adequate air flow around them. There should be a minimum of 0.5 metre clearance around the cabinet or cabinets, to allow access for inspection and maintenance. Contract Ref 564 ITT Schedule 2 -7- The separation between power and data cables within the cabinets shall be in accordance with the working practices detailed EMI section of this document. Patch Panels should be located within the upper section of the cabinet and shall be installed continuously alternating with horizontal containment and without spaces. All cable ties and mounting hardware required to dress and mount the patch panels shall be supplied by manufacturer. Both vertical and horizontal cable management shall be a feature of all cabinets and patch panels, and shall be fully utilised. Should multiple cabinets be required in a single Hub Room they shall be securely connected to meet the manufacturer’s instructions. All distribution cabinets are to be fully earth bonded in accordance with any applicable local and national codes, standards and ordinances and separate from the electrical safety earth within the building (TIA-607-A, sub-clause G.5.1.6) Wiring Cabinets Floor Standing Server Cabinets shall be Black Prism Pi 800 x 1000mm Data Enclosures or Equal and Approved. Floor Standing Wiring Cabinets shall be Black Prism Pi 800 x 800mm Data Enclosures or Equal and Approved. Wall Mounted Cabinets shall be Black Prism 600 x 550mm Two Section Wall Mounted Enclosures. Horizontal patch cable management shall be provided in all Cabinets and comprise a minimum of 1U of cable management for every 24 ports of copper patching. A minimum of 1U of cable management shall be provided for every 1U of fibre patching. Patch cable management will be located directly under the patch panel it is to serve. Patch cable management shall be supplied by the same manufacturer as the Cabinets. Floor Standing Server Cabinets Floor mounted cabinets shall include the following as a minimum. Lockable / Removable Steel Vented Side Panels. Lockable Steel Rear Door (Hinged Left or Right). Lockable Toughened Safety Glass Front Door (Hinged Left or Right). Fan tray in Roof. 10 way filtered vertical PDU. 8 No. 1U horizontal cable management bars Contract Ref 564 ITT Schedule 2 -8- 10No single vertical cable loops, 720mm fixed rack mount shelf 2U 450mm PI Rotating Keyboard Shelf Large Cable entry in base. Earthing Points. 100mm High Steel Plinth. Floor Standing Wiring Cabinets Floor mounted cabinets shall include the following as a minimum. Lockable / Removable Steel Vented Side Panels. Lockable Steel Rear Door (Hinged Left or Right). Lockable Toughened Safety Glass Front Door (Hinged Left or Right). Fan tray in Roof. 10 way filtered vertical PDU. 20 No. 1U horizontal cable management bars 10No single vertical cable loops, Large Cable entry in base. Earthing Points. 100mm High Steel Plinth. The installation is designed to ensure that of minimum of 25U space in each floor cabinet is left unpopulated to allow for active equipment. During the course of tendering or carrying out the works the Contractor becomes aware that this will not be achievable he should inform the Authority Design Representative or Authority Site Representative immediately. Wall mounted Wiring Cabinets. Wall mounted cabinets shall include the following as a minimum. Lockable / Removable Steel Vented Side Panels. Detachable rear Section. Lockable Perspex Panel Front Door. 5 way filtered PDU. Contract Ref 564 ITT Schedule 2 -9- 10 No. 1U horizontal cable management bars 6No single vertical cable loops, Earthing Points. 9. CAT 6 Structured Cabling and Accessories General Description The required installation will implement both copper and fibre optic transmission technologies as appropriate. The UTP cabling shall be a hierarchical star topology utilising Category 6 copper cable, and needs to support current speeds of 1Gb/sec and future speeds of up to 10 Gb/sec. Cabling All components within the cabling system (patch panels, cables, modules, faceplates and patch leads) shall be from a single manufacturer and shall be covered by that manufacturer’s product warranty. The following data cabling systems have been approved by the Authority: Brand Rex Molex Horizontal cabling shall be Category 6 (LSOH) UTP 4 pair cable installed in new containment including terminating to both patch panels and outlet modules. The transmission performance of the cable shall comply with standards above. The installation shall adhere to TIA/EIA 568B standards for Category 6 cabling. The structured cabling system will be run within its own dedicated containment (or compartment in multi-compartment trunking systems). Where structured cables are installed and supported on Cable Tray, cables will be bundled such that a maximum of 96 cables are contained in any one bundle. Where cables run vertically on cable tray the cable bundles will contain no more than 48 cables. Cable ties or Velcro strapping shall be used to secure cables to themselves and to containment and the spacing shall be no more than 1m apart. Where cables are installed within horizontal closed containment these values are relaxed. Cable ties or strapping shall be used so as to cause no deformation to the cable or to its performance Horizontal cable runs shall be continuous without joins or splices. No cable shall exceed 90 metres in length. Contract Ref 564 ITT Schedule 2 - 10 - One cable shall be run to each outlet. Sheath sharing shall not be permitted. The minimum bend radii during and post installation shall not be exceeded. A service loop of at least 2 m shall be left in the cabinet to enable re-termination A minimum service loop of 300mm should be left at the outlet termination Accessories Data outlets shall be Category 6 RJ 45 outlets modules complete with appropriate faceplates. Generally the use of dual outlets is encouraged however the requirement for single outlets is as indicated on the Contract drawings. The use of quad outlets may be permissible in certain circumstances and particularly where multiple outlets are required in confined spaces. The use of quad outlets shall be subject to the agreement of the Authority Design Representative or the Authority Site Representative Common sense should be applied in determining the final positioning of data Outlets to take account of existing FF&E, proximity to equipment and users, avoidance of tripping hazards, advantages in locating in proximity to power outlets, replacement of existing outlets, etc. Guidance on the final location of data outlets will be provided by the Authority Site Representative where required. Wireless Data Outlets Data outlets for wireless access points shall be provided at locations as shown on the Contract Drawings. The wireless data outlets shall be no more than 150mm from finished ceiling height. Where suspended ceilings are provided the wireless data outlets shall be located above the suspended ceiling grid. Access points to be positioned to provide unobstructed (“near line of sight”) access for users (e.g. not behind columns or other structural elements). 10. Electro Magnetic Interference (EMI) Power and Data Separation The following is provided for guidance only and does not relieve the Contractor from the obligation to obtain 100% successful test results for the entire installation. The Contractor shall follow the guidance of BS EN 50174 part 2 and TIA-942 together with accepted good working practice to consider and avoid the effects of EMI on the installation. Contract Ref 564 ITT Schedule 2 - 11 - Where segregation of cables is unavoidable the Contractor shall be permitted to use Cat 6e F/UTP cabling to improves signal integrity and allow power and data separation distances to be reduced. The use of Cat 6e F/UTP cabling has not been assumed in the Bill of Quantities and should the Contractor decide to use such cable this will not be considered as grounds for additional payment. The following table provides guidance on the acceptable proximity to major emitters of EMI Condition F/UTP separation U/UTP separation Around electric motors / transformers 1200mm 1200mm Around fluorescent Lights 130mm 130mm The main mode of EMI coupling is longitudinal this results from parallel placement of power and data cabling. The following separation between containment paths is suggested for data cables runs that are 15m or greater in length: Condition F/UTP separation U/UTP separation Crossing point (power and data at right angles) 50mm 50mm Power circuits greater than 20A 300mm 600mm Bundles of 90 data cables or more 300mm 600mm Radial circuit 20A or less with 61 to 90 data cables 150mm 300mm Radial circuit 20A or less with 31 to 60 data cables 75mm 150mm Radial circuit 20A or less with 17 to 30 data cables 50mm 100mm Radial circuit 20A or less with 16 data cables or less 50mm 50mm Within 15m of final RJ-45 outlet 50mm 50mm 11. Labeling All data outlets and patch panels will be clearly labelled. Labels shall be pre printed and hand written labeling shall not be permitted. The Authority will provide the Contractor with the approved labeling policy for each school after award of the contract. 12. Fibre Optic Cabling Internal Fibre “backbone” cabling shall be: Contract Ref 564 ITT Schedule 2 - 12 - 50/125µm OM3 (laser optimised multi-mode fibre - LOMMF) to conform to ISO/IEC 11801:2002 and provide a modal bandwidth of 2,000 MHz-km. 0r 9/125µm OS1 (single mode fibre) to conform to ISO/IEC 11801:2002 Fibre cables shall be Low Smoke Zero Halogen (LSOH). Connections between buildings shall use fibre cabling installed in underground ducts or suspended catenary wires. All fibre optic cables shall include an external grade moisture barrier, incorporate a non-metallic strength member and rodent resistance as standard to avoid the need to change the type of cable at building entries. Wherever possible Fibre cables shall be run in dedicated containment. Where it is required to install fibre cables in multi cable containment / basket they must be bundled separately and segregated from other cabling to avoid damage. Bend radius in Fibre cabling is to be closely controlled with a radius of at least 100mm maintained at all times, cable ties and Velcro strapping shall be used to secure cables to themselves and to containment and the spacing shall be no more than 1m. The Contractor shall ensure that cable ties and Velcro shall be used so as to cause no deformation to the cable or to its performance Fibre warning labels must be attached along the length of the cable run. Fibre cables are to be terminated either directly or fusion spliced using pigtails to connectors in fibre patch panels to be located at the top of cabinets. Fibre connectors shall be LC Intermediate splices in Fibre cable segments shall not be permitted. A 300mm diameter service loop, or length as required by the fibre patch panel cable management, shall be provided at each end of the fibre cable segment. 13. Catenary Wires The Contractor shall utilise existing catenary wires as provided to external buildings and subject to the approval of the Authority Site Representative. Where replacement or additional catenary wire support is required the Contractor shall be requested to provide a specification and cost for an appropriate system for approval by the Authority Site Representative. Where cables are to be installed using catenary wire support the Contractor shall provide new containment which will run continuously between the two buildings and terminate on the internal face of the external walls. Contract Ref 564 ITT Schedule 2 - 13 - Notwithstanding the above it will be at the discretion of the Authority Site Representative to approve the use of the existing catenary containment for the installation. 14. External Ducting The Contractor shall utilise existing external ducting subject to such being in good condition and subject to the approval of the Authority Site Representative. Should the Contractor have any concerns regarding the integrity of any of the external ducts these shall be forwarded to the Authority Site Representative immediately in the form of a written report to include the location of the duct and the nature of the concern. Where new external ducting or repairs to existing external ducting is required the Contractor shall be requested to provide a specification and cost for such ducting or repairs for approval by the Authority Site Representative. Where new cables are installed in External ducting the Contractor shall include for providing draw wires to be left on completion to facilitate future installations. Draw wires will be manufactured from 6mm nylon rope or other equal and approved non degradable material and be secured at both ends. 15. Commissioning Commissioning of the installation shall be the responsibility of the contractor. The contractor shall give the Authority Site Representative one-week notice of the commencement of testing, giving the Authority the opportunity to attend any or all of the testing. All testing works are to be carried out by certificated personnel to meet the Category 6 enhanced Gigabit standards. All test equipment used to verify installation performance shall be calibrated as required by the manufacturer. The client shall reserve the right to inspect any or all calibration certificates. Any circuits not in full compliance will be brought into compliance by the contractor at no cost to the client. On completion, the contractor must supply full test results in hard copy and electronic format. 16. Warranty The Contractor shall supply to the authority a 25 year manufacturer accredited warranty to cover the entire structured cabling system. Contract Ref 564 ITT Schedule 2 - 14 - 17. Documentation Upon completion the contractor shall provide the following documentation: As installed drawings (in AutoCAD format and 3 paper copies) noting the location of all floor outlets and their circuit identifier, all cable runs to be marked on these drawings. full test results for both the CAT 6 and fibre optic installations in hard copy and electronic format. 25 year manufacturers warranty. Contract Ref 564 ITT Schedule 2 - 15 -