OHS026 Safe Work Procedure Faculty/Division: Medicine Document number STGCL.SWP.11.1 School/ Divisional Unit: St George Clinical School Initial Issue date 15/09/09 Current version 1.0 Current Version Issue date 15/09/09 Next review date September 2010 The Writing Safe Work Procedures Guideline (OHS027) should be consulted to assist in the completion of this form. Safe Work Procedure Title and basic description Title: Safe Work Procedure for decanting Liquid Nitrogen from Dewar Description: This Safe Work Procedure describes how to safely decant Liquid Nitrogen from 10L Liquid Nitrogen dewar. Liquid nitrogen is commonly used for storing material at extremely low temperature (-196°C). The objective of this procedure is to ensure that decanting liquid nitrogen is performed as safely as possible. Associated risk assessment title and location: STGCL.RA.11.1 Describe the activity or process Introduction for Decanting Liquid Nitrogen: Liquid Nitrogen is classed as a Dangerous Good (Class 2.2) with the main hazards being asphyxiation (suffocation) and Cold Burns (temperature -196°C). Before carrying out this procedure, you must be familiar with the MSDS at a minimum. NOTE: Decanting Liquid Nitrogen is restricted to Monday – Friday 08.00 – 18.00 because of the risk of asphyxiation. Decanting liquid nitrogen from Liquid Nitrogen Dewar 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. Bring approved container/ vessel for collecting Liquid Nitrogen to the Liquid Nitrogen Lab. Check that the Oxygen Meter is working correctly ie the oxygen meter should display a reading of ≥ 19.5% DO NOT ENTER THE LAB IF OXYGEN METER IS ALARMING. Do not enter the Liquid Nitrogen Lab if the ventilation is not working – to check that the ventilation is working go to adjacent labs and check that there is movement in the streamers placed on the vents in the ceiling. Before opening any liquid nitrogen tank/dewar, dress appropriately and wear the required personal protective equipment (PPE) as follows: Clothes Long sleeved clothing and trousers must be worn. Trouser legs should be worn outside footwear and should not have cuffs. Shoes must be solid and closed to prevent the possibility of splashes entering shoes. Laboratory Gown Cryogenic Gloves are required to protect the hands from extreme temperature. Note: Although gloves are worn, the wearer must not immerse gloved hands in Liquid Nitrogen. Neoprene (impervious) apron is required to prevent spilled liquid nitrogen becoming trapped in clothing when the liquid is being poured or racks retrieved Polycarbonate Full Face Shield is required to prevent injury to face / eyes from potential splashes and to protect against injury from exploding vials Ensure the door to the room housing the Liquid Nitrogen storage tanks is open. Remove the lid from the empty container (NB This container / vessel must be approved for holding Liquid Nitrogen) The 10L Dewar which contains Liquid Nitrogen but no cell lines is the only dewar to be used for the purposes of decanting Liquid Nitrogen. All other dewars are too large. Remove the lid from the 10L Liquid Nitrogen Dewar and place to the side on the lid of an unopened adjacent Liquid Nitrogen Tank. Slowly and steadily pour the required volume of Liquid Nitrogen from the 10L Dewar containing the Liquid Nitrogen into the empty vessel to minimize boiling and spluttering and being careful to avoid any spillage. Replace the lid of the 10L Liquid Nitrogen Dewar ensuring that it fits securely and secure the lid on the vessel that the Liquid Nitrogen has been added to. Return the PPE to the coat hooks / basket provided in the Liquid Nitrogen Lab for the next user. Carry the vessel containing the Liquid Nitrogen to the Lab where it is required. ___________________________________________________________________________________________________________ Page 1 of 2 Safe Work Procedure Date Effective: 01/01/2007 Uncontrolled document when printed Current Version: 1.2, 15/08/2007 List all resources required including plant, chemicals, personal protective clothing and equipment, etc Clothes Long sleeved clothing and trousers must be worn. Trouser legs should be worn outside footwear and should not have cuffs. Shoes must be solid and closed to prevent the possibility of splashes entering shoes. Laboratory Gown Cryogenic Gloves are required to protect the hands from extreme temperature. Note: Although gloves are worn, the wearer must not immerse gloved hands in Liquid Nitrogen. Neoprene (impervious) apron is required to prevent spilled liquid nitrogen becoming trapped in clothing when the liquid is being poured or racks retrieved Polycarbonate Full Face Shield is required to prevent injury to face / eyes from potential splashes and to protect against injury from exploding vials A container / vessel for collecting the Liquid Nitrogen – this container must be approved & fit for this purpose. Oxygen Meter Mechanical Ventilation List potential hazards and risk controls including specific precautions required Hazard: Thermal Burns / frostbite due to low temperature (-196°C) Risk Control: Long sleeved clothing and trousers must be worn. Trouser legs should be worn outside footwear and should not have cuffs, Fully enclosed footwear. Use appropriate personal protective equipment (PPE) - lab gown, Latex gloves, cryogenic gloves (Cuffs of Lab Gown must be outside the cryogenic gloves to prevent Liquid Nitrogen entering and coming in contact with skin), neoprene (impervious) apron, solid enclosed shoes and a full-face shield Hazard: Asphyxiation( Suffocation): Nitrogen gas displaces oxygen Risk Control: perform work with Liquid Nitrogen in well-ventilated area. Oxygen Meter monitors the level of oxygen in the air and this meter will alarm if oxygen level decreases. Failure of the ventilation system or tank rupture can cause the nitrogen gas concentration to rise so that symptoms of asphyxiation could occur to persons entering the room or in the area around the room. If the oxygen meter alarm sounds you must leave the vicinity immediately and notify the manager of this area or another senior Lab person of the issue. (See emergency procedure located under alarm panel for further information). List emergency shutdown instructions If there is a failure of the ventilation system or if a tank/ valve ruptures, the concentration of nitrogen gas will rise and anyone in the room or general area could suffer asphyxiation (suffocate). In such an instance the oxygen monitor will alarm. As the largest Tank holds 230L of Liquid Nitrogen if there was an incident involving this tank, the gas generated would fill this volume: 230L x 682 = 156, 860L = 156 m³. As the volume of the Room is only 3.1m (L) x 2m (w) x 2.6m (h) = 16.12 m3 it is critical that: If the oxygen meter alarm sounds you must leave the vicinity immediately, close the door to this room (if possible) and notify the manager of this area or another senior Lab person of the issue. If the alarm is caused by a tank/ valve rupture, everyone must evacuate Level 3 and remain at the assembly point (BBQ Area) until instructed otherwise by emergency personnel. When Oxygen concentration has returned to normal, the Oxygen alarm will cease. AND Dial 666 immediately to report the incident so that emergency services can be notified and respond. List clean up and waste disposal requirements If there is a spill of Liquid Nitrogen, the liquid will heat up to room temperature and will dissipate as Nitrogen Gas. If the Oxygen Alarm is triggered, please leave the area immediately and notify the manager of the area or another senior Lab person List legislation, standards and codes of practice used in the development of the SWP Liquid nitrogen MSDS from supplier AS 1894 1997 – The storage and handling of non-flammable cryogenic and refrigerated liquids OHS Regulation 2001 Supervisory approval, training, and review Supervisor: Prof Michael Grimm Signature: Plant custodian: Prof Michael Grimm Signature List competency required – qualifications, certificates, licencing, training - eg course or instruction: All personnel who handle samples in Liquid Nitrogen must be trained in this Safe Work Procedure and must be familiar with the MSDS for Liquid Nitrogen. SWP review date: September 2010 Responsibility for SWP review: Sinead O’Reilly ___________________________________________________________________________________________________________ Page 2 of 2 Safe Work Procedure Date Effective: 01/01/2007 Uncontrolled document when printed Current Version: 1.2, 15/08/2007