SARAVANA KUMAR N
SIX SIGMA CERTIFIED PROFESSIONAL (GREEN BELT)
CURRICULUM VITAE
PHONE: (0)9677969445
saravana_team@yahoo.com
EXPERIENCE SUMMARY

Total 9+ years of which includes experience in leading automobile OEM Industries (Ford India Ltd, Hyundai
Motor India Ltd& YAMAHA MOTOR INDIA LTD,) in various fields of Production & Quality and in an
Aerospace industry (BrahMos Aerospace Pvt., Ltd.,) Quality control of
(QA/QC) of various assembly
Fabrication of Aerospace article(OEM) and mechanical Testing.

Worked on various Six Sigma projects at Ford India ltd.

Having strong experience in Assembly concepts, in-process and Final Quality.
PROFESSIONAL SKILLS
CMM inspection,Pro-E,SQC,7 QC tools,ISO9000,AS9100C,KAIZEN,PDCA,POKA YOKE, Six sigma,FMEA,EHS,5S,
Why-why, In-Process & customer Quality control and Inspection of Aerospace Assembly Integration, Final
Inspection and Testing.
CERTIFICATIONS

Completed Full Time course of ADVANCED TRAINING IN APPLICATION OF CO-ORDINATE MEASURING
MACHINE By Using CNC -CMM offered by Advanced Training Institute(Govt. of India) Hyderabad in July

Completed PRO-E DESIGN module (Part, Assembly & Detailing) offered by CADD Centre. Hyderabad
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Completed SIX SIGMA GREEN BELT certification offered by Indian Statistical Institute(ISI) Govt. of India
Associated with National Institution for Quality and Reliability(NIQR),Chennai.

Completed Training on GEMBA KAIZEN offered by
AU-TVS Centre for Quality management, Anna
University, Chennai
EDUCATION

Diploma in Mechanical Engineering (2001-2004) VSVN Polytechnic College, Virudhunagar, Tamil Nadu.
Percentage- 85%

S.S.L.C., from M.C.N.U.P.D.A. Hr. Sec. School,(2000-2001) M.Chinniahpuram, Virudhunagar District, Tamil
Nadu. Percentage-84%
PROFESSIONAL SUMMARY
YAMAHA Motor India ltd , CHENNAI & Noida
Assistant Manager – Quality (Manufacturing Engineering)
Roles and Responsibilities:

Supplier Part inspection, Line inspection , sample part inspection & layout inspection.

Monthly Product audit,4M Process audit & process Validation.

Quality Control activities of entire Paint shop including Plastic & PT ACED painting.
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OCT 2013-TILL DATE

Handling customer complaint.
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Using quality tools like Kaizen, Why-Why, Fishbone Diagram & other 7 QC tools for Quality Improvement.

Preparation of Quality Control process chart, standards & inspection Check sheet for entire process.

Submitting reports/feedbacks/ regarding the process for enhancing the quality of output.

Arrangement of production preparation activities and trial production.

Planning of inspection schedule based on priority.

Conduct the Training to the team members based on skill matrix.
ACHIEVEMENTS:

Completion of document/check sheet preparation for new launch vehicle.
BRAHMOS AEROSPACE PRIVATE LIMITED,
Hyderabad
Technical Supervisor – Quality Control (In-process & Final Inspection)
JAN 2009-OCT2013(4.8YEARS)
Roles and Responsibilities:

Carrying out various QC functions such as Inward goods Inspection ,Assembly Fabrication of Aerospace
Structures, Sheet metal, Engine Assembly , cables and Electro mechanical devices as per standard.

Verification of Technical documentation, set making of items , Identification of Hardware as per BOM &
Performs in-process inspections such as cavity check, fastener installations, Painting and sealant application.

Witness and Authentication of various methods of leak testing of Assembly system.

Carried out various product Qualification test.
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Ensuring correctness of Test set up assembly of Pneumatic. Hydraulic and electrical system.
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Calibration of Various Test equipment & Preparation of inspection report, work instruction and protocol.

Interpretation of Engineering Assembly drawings and Analysis of deviation.
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Coordination with Third party Quality Assurance Agency / customer inspectors.

Identify root cause, Monitor implementation of corrective actions and verify the rework activities.

Assigning of duties and man power handling.
Achievements:

Implementation of 5S & safety norms in Shop floor machine shop.

Achieved Zero defect continuously at Pre delivery stage.
HYUNDAI MOTOR INDIA LIMITED, CHENNAI
Technical Associate –Production /Robotic operation (Paint shop)
JUL 2008-JAN 2009(6 MON)
Roles and Responsibilities:

Execution and Maintenance of Robotic functions for under car body sealer, deadener and Rocker Panel
Primer(RPP) application, System Trouble shooting & Interpretation of Robotic program.

Performed Monitoring & Maintenance of sealer Pump room.

Monitoring and Controlling of quality of sealer, deadener and Primer application.

Actively involved in Rocker Panel Primer material saving for recycling.
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
Achieved production target as per schedule.

Prepared production report on daily basis to the management.

Worked on various man power resource scheduling.
Achievements at Hyundai Motor India ltd:

Modification of Underbody masking to avoid Deadener overspray.

Implemented Tracking sheet for robotic trouble shooting.

Implemented Process Visual Aids.
FORD INDIA LIMITED, CHENNAI
Production Technician - Paint Shop/ Pre Delivery (TCF)
JUN 2004-JUL 2008(4 YEARS)
Roles and Responsibilities:

Carried out Inspection and rectification of various Paint & Body defects on car body.

Pre delivery inspection and rework.

Handled wax booth production line.
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Performed Assembly of car parts and show car preparation for dealers.

Statistical updating of score card and Continuous process improvement.
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Data collection and analysis.
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Developed Quality Process sheet and work balance sheet.
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Maintained control plan & Conducted Internal Audit.
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Documented for ISO audits and lean production system.

Carried out six sigma project assignments.
Achievements:

Received " Employee of the Month" Award for three times.

Received “ Best Team” Award for multiple times.

Successfully completed three Six sigma green belt projects as a project recorder/time keeper.

Achieved Maximum KAIZEN & Near miss closure across the team.

Got “Creativity award” for Safety poster competition.
Additional roles handled at Ford India ltd:

Six Sigma Project recorder and Time Keeper

Safety Coordinator

Quality Coordinator
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Environmental Coordinator

Morale Coordinator
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Six Sigma Green Belt projects completed at Ford India Ltd.

Spot repair turn around time optimization.

Online repair capability improvement.

Reduction of repaint cars from spot repair to major repair.
LANGUAGES KNOWN:

Tamil, English, Telugu and Hindi.
PERSONAL DETAILS:
Father’s Name
Nagarajan .S
Mother’s name
Santhanamari. N
Date of Birth
30/04/1986
Age
28
Sex
Male
Mother Tongue
Tamil
Marital Status
Single
DECLARATION:
I hereby declare that all the information and facts stated above are true and correct to the best of
my knowledge and belief and I will take entire responsibility if any discrepancy is found.
Date: 10/06/14
Place: Chennai
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