12TH INTERNATIONAL SYMPOSIUM ON FLOW VISUALIZATION September 10-14, 2006, German Aerospace Center (DLR), Göttingen, Germany PHASE-LOCKED PIV AND OHCHEMILUMMINECENCE VISUALIZATION ON A SWIRL STABILIZED GAS TURBINE BURNER. Bruno Schuermans*, Felix Guethe*, Adrienn Scivos*, Melanie Voges**, Chris Willert** *ALSTOM, 5401 Baden, Switzerland **German Aerospace Centre, 51147 Cologne, Germany bruno.schuermans@power.alstom.com ABSTRACT keywords moreburner than 5) In this work the heat releaseKeywords: and flow field of a gas(no turbine has been studied using phase-locked PIV and OH-chemiluminescence. The aim of these experiments was to obtain a better understanding of thermoacoustic interactions in the combustion process. Therefore, the interaction between heat release fluctuations, acoustic fluctuations and vorticity fluctuations in the combustion process has been investigated.. In order to analyze these unsteady phenomena a novel phase locking method has been developed that enables to obtain phase-resolved data in a post processing step. Using this method synchronous phase-locked PIV and OH-Chemiluminence visualizations have been obtained. The velocity field obtained in this way have been decomposed in their rotational and irrotational parts. The unsteady rotational part represents the fluctuating vorticity field, the irrotational part represents the (thermo-) acoustic motion. This, together with the chemiluminescence data (which correlates strongly with the heat release rate), enabled to study thermoacoustic interactions on a full-size swirl-stabilized gas turbine burner at various operating conditions. 1 INTRODUCTION Modern design of low emission combustors is characterized by swirling air in the combustor's dome coupled with distributed fuel injection to maximize mixing. This design results in efficient combustion with extremely low emissions. The ALSTOM EV-type burners have the unique property of flame stabilization in free space near the burner outlet utilizing the sudden breakdown of a swirling flow, called vortex breakdown. The swirler is of exceptionally simple design, consisting of two halves of a cone, which are shifted to form two air slots of constant width [1]. Gaseous fuels are injected into the combustion air by means of fuel distribution tubes comprises of two rows of small holes perpendicular to the inlet ports of the swirler. Complete mixing of fuel and air is obtained shortly after injection. The characteristics of combustion stabilization by vortex breakdown are controlled by the flow dynamics associated with this particular flow phenomenon. Vortex breakdown is defined as a flow instability that is characterized by the formation of an internal stagnation point on the vortex axis, followed by reversed flow. Upstream of the vortex breakdown location, the velocity profile is highly jet-like with a peak velocity almost three times greater than the mean velocity. Very close to the downstream of the breakdown, the flow in the core may completely stagnate and then change to a wake-like flow. Downstream of the breakdown turbulence increases, axial velocities are substantially lower and reverse flow is possible. 1 Bruno Schuermans, Felix Guethe, Adrienn Scivos, Melanie Voges, Chris Willert In this work flow and flame visualization techniques have been used simultaneously to study unsteady phenomena in such combustion processes. The fluctuations of the velocity field consists of a superposition of acoustic and vortical or turbulent contributions. Moreover, fluctuations of heat release in the flame can cause temperature fluctuations that result in velocity fluctuations as well. To study these different effects, special phase-locking techniques have been used in conjunction with a post processing technique that separates acoustic from vortical contributions. 2 EXPERIMENTAL SET-UP The optical setup was mounted on a facility-decoupled support to minimize vibration on the camera system and the light sheet optics. A double-cavity 120 mJ Nd:YAG laser with 532 nm wavelength was used. The laser beam was guided to the light sheet optics via an articulated laser arm. To form the laser light sheet (LLS) with a thickness of 1.5 - 2 mm a set of three lenses was used (fsph.1 = -50 mm, fsph.2 = 100 mm, fzyl.3 = -50 mm). With the help of a mirror the LLS was delivered from the bottom into the combustion chamber and was adjusted in the burner's centre in a plane perpendicular to the burner exit. The mirror as well as the lens setup was purged with compressed air during burner operation for cooling and to avoid any contamination of the sensitive optical parts. For flow observation a thermo-electrically cooled PIV CCD camera with a spatial resolution of 1600´1200 px at a frame rate of 15 Hz was used. The benefit of the high frame rate is that laser and camera can run at the same frequency which reduces measurement time. Additionally it is possible to run the laser at its design frequency, where the optimum beam profile is achieved. The camera was mounted on a Scheimpflug adapter to optimize alignment of the camera optics with the LLS. The focal length of the chosen camera lens was f = 55 mm. A precise calibration target was used to align the LLS plane with the PIV camera object plane. Due to the high flame luminosity a band pass filter was used with the camera optics to enable the desired laser stray light from the seeding particles and at the same time suppress the background luminosity. As the outer recirculation zones of the combustion chamber were of major interest, the cameras viewing direction was adjusted to the upper half of the burner exit flow. To optimize the field of view the camera was therefore positioned under a certain angle related to the LLS. The correct mapping in the image plane of the camera optics was achieved using a Scheimpflug adapter. Due to the high mass flow rates reached during combustor operation two particle generators were installed in parallel. Using dry, compressed Nitrogen a seeding mass flow of about 5 g/s (1% of total mass flow) was established and injected to the main flow of the burner. Camera and laser were operated at 15 Hz repetition rate with a pulse separation of 7 µs and an exposure time of 10 µs. Due to the increasing window contamination (seeding particle deposits) with the number of PIV measurement sequences the burner needed to be run down app. every 10th sequence for cleaning. Each sequence consisted of about 200 images. 2 PHASE-LOCKED PIV AND OH-CHEMILUMMINECENCE VISUALIZATION ON A SWIRL STABILIZED GAS TURBINE BURNER. Swirl-stabilised premix burner Side window for optical access of camera Flame front Flow Region captured by PIV Stagnation point Glass slit for optical access of laser Outer recirculatio n zone Inner recirculation zone Fig. 1: [Left] Picture of test rig with windows. [Right] Sketch of typical flow field and flame, together with the region captured by PIV. Two water-cooled microphones (one upstream and the other downstream of the burner) have been used to record the acoustic pulsation levels in the combustor. For the frequency range of interests, the acoustic wavelength is at least one order of magnitude larger than the axial extend of the optical access, so two microphones are sufficient to characterise the acoustic field. The exhaust of the test facility has a variable geometry, which allows to change the acoustic reflection coefficient (R) from nearly fully reflecting ( R >0.9 ) to almost fully absorbing ( R<0.20). A large reflection coefficient was chosen for all experiments, in order to be able to study unsteady combustion phenomena. The microphone signals are digitised and recorded on a PC with data-acquisition board. Simultaneously, the trigger signals form the laser, the PIV camera and the chemiluminescence camera were recorded. Sample-and-hold hardware and a sufficiently high sampling rate ensured that all five signals, could be recorded with high phase accuracy. 3 POST PROCESSING The post processing of the raw PIV images to obtain the velocity vectors will not be discussed in this paper, the reader is referred to [7, 8]. However, two techniques have been developed in the course of this work will be highlighted here: A phase-locked post-processing technique and a method for separating acoustic from vortical motion. 3.1 Off-line Phase-locking In order to visualize the acoustic interactions between heat release, acoustics and vorticity, a special phase-locking procedure has been developed. More conventional methods of phase-locking typically use a band-pass filter, pulse generator and a delay line. The band pass filter is set to a frequency range that contains some dominant pulsation peak of interest. The filtered microphone signal then triggers a pulse from the pulse generator. The delay line can be adjusted to achieve the 3 Bruno Schuermans, Felix Guethe, Adrienn Scivos, Melanie Voges, Chris Willert desired phase shift of the pulse, which is then send to the camera/laser. In this way the images have a fixed phase with respect to the microphone signal (or other reference signal), averaging a sequence of images yields a phase-locked image. Repeating this for a range of phase angles yields a phaselocked sequence that gives a visual representation of the periodic motion at the specific frequency. This method yield good results and has been reported in numerous papers. However, for PIV applications it is important that the method is very fast. Because of window contamination by the seeding particles, as much data as possible should be recorded within the given time. Moreover, the online band pass filtering operation will inevitability introduce a phase distortion in the pass-band, which impairs the quality of the averaging procedure. The newly developed method makes use of the recorded time traces of the acoustic signal and the camera (or laser) trigger signal. To do so, a band-passed Hilbert transform of the microphone signal is calculated. The phase of this complex-valued time trace represents the instantaneous phase of the acoustic signal within the frequency band of interest. Because the filtering procedure is done off-line, zero-phase distortion can be achieved for the band pass filtering operation. The time instants at which each image is recorded is known because the trigger signal of the camera has been recorded, thus since the instantaneous phase is also known a s a function of time, each image can be assigned an instantaneous phase for one (or more) frequency bands. Then the range of phases is divided in a number of equally spaced intervals, all images corresponding to a certain range of phase angles are a then averaged. Finally, the averaged images for each phase interval yields the phase locked sequence. Because the phase-locking is done off-line, the method is not restricted to only calculate the mean values oat each phase angle. For example, results will be shown where the standard deviation (RMS) is shown at each phase locked sequence. An additional advantage of this method is that the dynamic behaviour at several frequencies can be obtained from one experiment. 3.2 Decomposition into acoustic and vortical fields The unsteady velocity field recorded by PIV is generally a superposition of an acoustic motion, turbulence and vortical coherent structures. The energy transfer from the acoustic field to the vorticity field is appreciated as a strong damping mechanism for the acoustic field. Coherent vortical structures can also be a source of sound, especially if interaction with the heat release process takes place. One could argue that an appropriate phase locking technique could remove the contributions of turbulence and vorticity form the acoustic motion, because the coupling between these fields is only of second order. However as discussed in [3], this is only true in domains far away of solid boundaries, which is clearly not the case here. In order to separate the different contributions, the velocity field is decomposed in a rotational part and an irrotational part. The irrotational part is representative of the acoustic field, whereas the rotational part is representative for the vorticitcal field (turbulence + coherent structures). The decomposition is made by solving the following system of four equations for the four unknown velocity components of ur and ui ur 0 ui 0 ur ui u 4 PHASE-LOCKED PIV AND OH-CHEMILUMMINECENCE VISUALIZATION ON A SWIRL STABILIZED GAS TURBINE BURNER. where u is the measured velocity in the plane (it consists of an axial and radial component) the subscripts ( r ) and ( i ) refer to the rotational and irrotational components of the velocity, respectively. An approximate solution can be found by solving the spatial Fourier transform of the system of equations, and than back-transforming the results to space domain using the inverse Fourier transform in order to obtain ur and ui . Because a Fourier transform is used, this approximation works very well for periodic signals. However since the flow fields are generally not periodic, they are made spatially periodic in an artificial way, by copying and mirroring the flow field four times to created a four times larger symmetric flow field. 4 RESULTS In order to investigate the interaction between combustion and the velocity field, the heat release was visualized by taking OH*-chemiluminescence (CL) from the inherent flame emission of electronically excited OH radicals. The OH* CL images are recorded using a UV filter where the light is detected. The CL images contain light from all over the combustor integrated along the line of sight. Thus, in contrast to the PIV data that only measures a plane within the combustor, in CL analysis a three-dimensional volume is considered to produce the images. Single shot images of PIV velocity vectors superimposed onto CL intensity data are shown in Figure XX and XX for two random samples. The CL-camera was synchronized with the PIV system. Similar to the PIV data, all CL pictures are assigned a phase angle for the considered frequency bandwidth. Then the CL data are phase-locked to yield a similar eight-picture result. A single shot images of PIV velocity vectors superimposed onto CL intensity data are shown in Figure 2 for a random time instant. Fig. 2: Synchronously detected PIV and CL single shot plotted overlaid. 5 Bruno Schuermans, Felix Guethe, Adrienn Scivos, Melanie Voges, Chris Willert The post processed phase locked results in Fig. 3 show the fluctuation of the velocity field with respect to phase angle for one frequency. The phase increases in clockwise direction, the most right picture corresponds to the zero phase position. The arrows represent the velocity fields, the colors indicate the axial component of the velocity. The white colored region indicates an axial velocity of zero, the blue a negative axial velocity and the red a positive axial velocity. Thus, the white areas in Fig. 3 correspond to lines that can be considered as contours of the recirculation zones. The inner recirculation zone is clearly visible; the outer zone is barely in the region captured by PIV. The stagnation point of the flow will be defined here as the axial location of this contour on the centerline. As will be discussed later, it of interest to note that the position of the stagnation point moves periodically with phase angle. Figure 3: Phase averaged velocity field. Colors indicate Figure 4: Phase averaged unsteady velocity field (mean axial velocity (positive: red, zero: white, negative: removed). blue), phase increases clockwise with 45°. Apart from the periodically moving stagnation point, no strong phase dependence can be seen in Fig. 3. The reason is of course that acoustic perturbations are generally small with respect to the mean flow (rarely as high as 20%). To be able to study better the phase dependence, the mean of the flow fields of all phases is subtracted from the field for each phase. The velocity fields obtained in this way are referred to as the “unsteady velocities” and are plotted in Fig. 4. Now a clear phasedependence is observed: images that are 180° of phase angle apart, are each other’s negative. 6 PHASE-LOCKED PIV AND OH-CHEMILUMMINECENCE VISUALIZATION ON A SWIRL STABILIZED GAS TURBINE BURNER. Figure 5: Irrotational component of the velocity field: representing (thermo-) acoustic motion. Figure 6: Rotational component of the velocity field: representing motion of vortices and turbulence. The flow field shown in Fig. 3 has been decomposed into its rotational and irrotational velocity components prior to performing the phase averaging. The unsteady irrotational component of axial velocity is shown in Fig 5, and the unsteady rotational picture is shown in Figure 6. The unsteady irrotational part is representative for the acoustic motion of the fluid. So, it is not surprising to see a predominantly axial motion in Fig 5, since the frequency of oscillation was well below the acoustic cut-on frequency of the combustion chamber. However, the gradient of the acoustic velocity is much larger than what would be expected based on the acoustic wavelength for this frequency of oscillation. Previous detailed acoustic investigations have shown that this frequency corresponds to the quarter wave mode of the test facility; the corresponding wavelength is in the order of 5-10 meters. Clearly the length of the diagnostic window is only a fraction of this length. The motion displayed in Fig. 6 has a wavelength which is in the order of the length of the diagnostic window. So, this motion does not correspond to a purely acoustic field associated with the phase-locking frequency. This motion can be explained by analyzing the Chemiluminesence data: it is found that the unsteady heat release and entropy waves are responsible for the behavior. The unsteady heat release acts a source term to the acoustic field. Compared to the acoustic wave length, the flame can be seen as discontinuity or ‘jump’ in density and thus as a ‘jump’ in (acoustic) velocity. This is of course caused by the (unsteady) heat release. This heat release is typically related to the acoustic velocity (REF) with a time delay and is considered as the driving mechanism for combustion instabilities. Thus the strong velocity gradients in Fig 5, are caused by periodically changing density due to the heat release fluctuations. Further investigation of Fig. 5 shows that the irrotational velocity behind the flame has a convective motion, i.e., there is not only a strong gradient, but the area of high velocity seems to travel from left to right with phase angle. This motion cannot be explained by purely acoustic motion (because the wavelength is to short, and because under these reflective conditions predominantly standing waves 7 Bruno Schuermans, Felix Guethe, Adrienn Scivos, Melanie Voges, Chris Willert are expected, not traveling waves), this convective motion cannot be explained by the heat release process only. A plausible explanation for the observed phenomenon would be the presence of entropy waves: the heat release process in the flame causes temperature fluctuations that are convected downstream with the mean flow. So, ‘pockets’ of hotter gas a periodically released by the flame and travel downstream with mean flow speed. The associated density difference then affects the velocity field in a traveling wave like manner. It should be noted that in order to see this effect the temperature fluctuations should be non-isentropic, i.e, they should be caused by entropy waves. This only occurs if heat release fluctuations are caused by fuel to air ratio fluctuations or if incomplete combustion takes place (periodical extinction of part of the flame) [4]. This can easily be understood by considering that for a given mixture temperature and gas composition the temperature of the reactants is defined by the equivalence ratio. Thus if these do not fluctuate, the temperature will not fluctuate. Incomplete combustion did not take place in this case (increased levels of unburned hydrocarbons and CO would have indicated this), so, such a observation is an indirect way to demonstrate that equivalence ratio fluctuations were responsible for driving the acoustic field in this experiment. If the same experiment would have been repeated, but then with fuel and air entirely mixed before entering the burner, then case the wave-like velocity behavior after the flame would not be observed. In [5] a model has been proposed for thermoacoustic interaction that depends not only on equivalence ratio fluctuations, but also on a periodic variation of flame area or burning velocity due to periodically changing vortical velocity. The heat released would then periodically be enhanced by periodically changing turbulence intensity (small fluctuations), which would cause a periodically changing burning velocity, and hence a modulated heat release. Or, in a similar way, large scale vortical structure could be responsible for periodical changing of flame area or periodically enhanced mixing of fresh gasses with combustion gases. In either way, the coupling would take place via the rotational part of the velocity. The model presented in [5] fitted remarkably well with experimental transfer function data. If this model would be correct, then this would imply that that the variance of the rotational velocity would be proportional to the acoustic velocity, and that the heat release would be proportional to this variance. The upper part of Fig. 7 does indeed shows that the standard deviation of the velocity for every phase angle has a periodic motion. The rotational part of the velocity shown if figure 6 shows predominantly a large scale recirculation motion as sketched in Fig. 1. The dependence of phase angle in Figure 4 shows that this structure accelerates and decelerates periodically in clockwise direction. It is unclear how this could interact with the heat release in the flame, however it seems likely that such periodic motion could affect the flame front kinematics in a similar manner as decribed in [] and therefore the heat release. An other plausible interaction mechanism between heat release and the acoustic field, is that the flame is anchored on the center line, due to a strong negative velocity gradient in front of the stagnation point of the flow. An acoustic modulation of the flow, and hence of the stagnation point, would modulate the flame anchoring point, which would yield a periodic modulation of the flame 8 PHASE-LOCKED PIV AND OH-CHEMILUMMINECENCE VISUALIZATION ON A SWIRL STABILIZED GAS TURBINE BURNER. area due to flame front kinematics (via a similar mechanism as in [6]). The variation of axial position of the stagnation point is plotted versus the phase in figure 7. Clearly a periodic motion is observed, the velocity of this motion is in the same order of magnitude as the acoustic modulation. Fig. 7. Standard deviation of the rotational velocity and location of the flow stagnation point as a function of phase. 4 CONCLUSIONS The flow field in full-scale swirl-stabilized gas turbine burner has been visualized using PIV. An offline phase-locking technique has been developed to investigate acoustic motion and vortical motion of the flow field. This analysis showed a distinct phase-locked motion of the stagnation point of the inner recirculation bubble in the flow field and turbulence intensity fluctuations that are coherent with the acoustic motion These different contributions, their effect on the thermoacoustic process in the flame and a qualitative comparison with models available in literature have been discussed. 9 Bruno Schuermans, Felix Guethe, Adrienn Scivos, Melanie Voges, Chris Willert ACKNOWLEDGEMENTS This work was conducted in the framework of the FP5 EC-Project FuelChief. REFERENCES 1. 2. 3. 4. 5. 6. 7. 8. Doebbeling, K., Eroglu, A., Joos, F. and Hellat, J., Novel technologies for natural gas combustion in turbine systems, Eurogas 99, Ruhr University Bochum, Germany, 1999 Paschereit, C., Gutmark, E., and Weisenstein, W., Coherent structures in swirling flows and their role in acoustic combustion control 1999, Physics Fluids, 11-9: 2667:2678, 1999. Chu, B.T., Kovásznay, S.G., Non-linear interactions in a viscous heat-conducting compressible gas, Journal of Fuid Dynamics 3: 494-514, 1958. Chu, B.T., On the Generation of Pressure Waves at a Plane Flame Front, Fourth Symposium (International) on Combustion, The Combustion Institute, pp. 603-612., 1953, Schuermans B., Bellucci V., Guethe F., Meili F., Flohr P., Paschereit C. O., A detailed analysis of thermoacoustic interaction mechanisms in a turbulent premixed flame, ASME Turbo Expo 2004, GT2004-53831 M. Fleifil, A.M. Annaswamy, Z. Ghoniem and A.F. Ghoniem, Response of a laminar premixed flame to flow oscillations: a kinematic model and thermoacoustic instability result, Combustion and Flame, 106:487-510, 1996. Raffel M, Willert C, Kompenhans J, Particle image velocimetry - A practical guide. Springer-Verlag: Berlin, Heidelberg, NewYork, ISBN 3-540-63683-8, 1998 Willert C, Jarius M, Planar flow field measurements in atmospheric and pressurized combustion chambers. Exp Fluids vol.33, pp.931-939, 2002 10