Alteration of the Tip Vortex Structure of a Hovering Rotor Using Oscillatory Jet Excitation Zhijian Liu* Lakshmi N. Sankar† School of Aerospace Engineering Georgia Institute of Technology, Atlanta, GA 30332-0150 Ahmed A. Hassan‡ The Boeing Co., Mesa, AZ ABSTRACT The aerodynamic characteristics of a rotor in hover, equipped with a synthetic jet slot on the upper surface are studied. A three-dimensional unsteady flow solver is used, which employs a Navier-Stokes analysis to model the boundary layers and the wake, and a potential flow algorithm to model the far field effects. The magnitude of the synthetic jet velocity varied between 5% and 10% of the tip speed. The frequencies varied between 5 per rev and 30 per rev. It was found that synthetic jets are effective “spoilers” that would reduce sectional lift distribution, tip vortex strength, total thrust, and torque. The jets were not as effective at very high (30 per rev) operating frequencies. A quantitative comparison between the synthetic jet concept, and other competing tip vortex alteration concepts such as steady jets and spoilers, is given. INTRODUCTION The wake shed by a helicopter rotor, particularly in the tip region, plays a dominant role in the aerodynamic and aeroacoustic characteristics of the rotor. The outer part of the rotor wake rolls into a strong tip vortex structure and influences the inflow through the rotor, which in return affects the radial variation of the rotor loads. Strong aerodynamic interactions between the rotor and the vortex can occur during descent, as the vortices are pushed up against the rotor. This phenomenon is called blade-vortex interaction (BVI), and can lead to vibratory loads and generation of noise. Preliminary numerical studies by Lee and Smith [1] have shown that tip vortices associated with a larger core size have a less detrimental effect on the aerodynamic loads on a rotor blade during BVI. Therefore, if one can alter the vortex core size or its strength using a passive or an active flow control mechanism, then both the BVI noise and vibratory air loads can be reduced. Steady blowing have been used in numerous investigations as an effective active flow control mechanism for modifying the lift, drag and stall characteristics of airfoils and wings [2,3]. Steady jets have also been utilized for altering the structure of the leading edge vortex on a delta wing [4], and on rotors [5,6]. Guy et. al [4] applied periodic blowing and suction at the leading edge of a delta wing to control vortex breakdown. Hassan et. al [5] numerically investigated the effects of steady surface blowing on the BVI characteristics of a five-bladed MD-900 rotor. They concluded that a steady normal jet can be used to alleviate BVI noise while suction would have a detrimental effect. In an experimental study, Gowanlock and Matthewson [6] demonstrated the potential benefits of using a steady jet as a means for the active control of the rotor tip vortex strength. Specifically, they demonstrated the effects of the jet on dispersing the vorticity present in the blade tip vortex wake. An accurate numerical scheme that captures the tip vortex structure without false numerical diffusion is essential to a systematic study of various tip vortex alteration concepts. Melander and Hussian [7] demonstrated the importance of accurately modeling the vortex core. They indicated that the position of the vortex filaments relative to the rotor depends significantly on the vortex self-induction, which in turn, is related to the internal core dynamics, particularly the vortex core size. Navier-Stokes flow solvers for rotorcraft have been shown to yield good blade surface pressures and spanwise load distributions. Strawn and Barth [8], Srinivasan and McCroskey [9], Srinivasan et. al [10], Srinivasan and Baeder [11], Srinivasan et al. [12], Duque [13], and Duque and Srinivasan [14] have studied rotors in hover and in forward flight. In all these studies, the rotor wake was captured from first principles. Hariharan and Sankar [15,16] used spatially higher order methods to solve the flow field over a rotor in hover from first principles. Ahmad and Duque [17] analyzed the AH-1G two-bladed rotor in forward flight using structured embedded grids. A structured/unstructured grid approach was used by Duque [18] to model a rotor in hover. All of the above studies for modeling the tip vortex of a rotor have been more qualitative than quantitative. Certain global characteristics such as the tip vortex trajectory, contraction and descent rates have been captured well [10]. Accurate quantitative prediction of the vortex core structure is still lagging. Nevertheless, these first principles based methods can at least be used to qualitatively assess the * Graduate Research Assistant Regents' Professor, Associate Fellow AIAA ‡ Associate Technical Fellow, Associate Fellow AIAA Copyright © 2000 by the American Institute of Aeronautics and Astronautics Inc. All rights reserved. † 1 American Institute of Aeronautics and Astronautics effects of a control device (jets, slats, flaps, spoliers, etc.) on the tip vortex structure, and the blade airloads. SCOPE OF THE PRESENT WORK The present work addresses the alteration of the blade tip vortex wake using oscillatory (i.e., jets that alternate between blowing and suction) jets. The present numerical scheme is an extension of an earlier fifth-order accurate finite volume scheme developed by Hariharan for accurately capturing the vortex wake from fixed and rotary wings [18]. WHY USE AN OSCILLATORY JET? In an earlier investigation [19], results from simulations of a rotor utilizing steady blowing near the tip and a rotor equipped with a trailing edge spoiler were compared. In these studies, it was shown that upper surface blowing can be used to emulate the beneficial effects of a spoiler (reduction in tip vortex strength, increase in core size) without the attendant drag and power penalty. It was also demonstrated that when blowing is applied on the lower surface of the blade, the jet acts like a vortex flap, increasing the blade loads and the tip vortex strength. The use of steady jets on rotors, however, is not practical for a number of reasons. Compressed air must be available from the engine, or a separate electrically operated compressor. A sealed duct system must also be installed within the rotor blade and the shaft for delivering the compressed air from the compressor to the rotating blades. Electrically or pneumatically controlled valves must be installed to control the blowing. These devices will add considerable cost, complexity, and weight to the rotor system. A technology that does not rely on the supply of compressed air is the zero-net-mass jet (or synthetic jet) concept. As shown in Figure 1, a synthetic jet consists of a small cavity directly mounted on the skin of the rotor blade, with a flexible diaphragm lining the bottom surface of the cavity. The diaphragm can be pushed up or down using electromechanical or piezoelectric actuators. The cavity draws air directly from the boundary layer when the diaphragm deflects downwards increasing the cavity volume. The cavity squirts the air out in the form of a jet when the diaphragm moves up. If the diaphragm moves up and down at a sufficiently high frequency, a series of ring vortices will be generated which will move up and away from the balde surface. These ring vortices will induce a steady jet-like flow far away from the cavity. A complex boundary layer, ring vortex interaction is present, and is worthy of an investigation in itself. In this work, the details of the synthetic jet generation process were not simulated. Rather, the normal velocity boundary condition was modified to represent a sinusoidal variation of the normal velocity, as shown in figure 2. In the present analysis, the location of the jets, the normal velocity magnitude, and the frequency can all be independently changed. Consider the situation where the synthetic jet is placed on the blade upper surface. The upward directed jet will act as a spoiler, disrupting the flow over the boundary layer. The circulation over the affected areas and the sectional lift will decrease. A schematic of the resulting nearwake, and the expected radial variation of the bound circulation are shown in figures 4 and 5. The overall effect of the synthetic jet on the upper surface (or a steady jet, for that matter) is to decrease the total lift generated by the rotor, and the peak bound circulation. Since the peak bound circulation determines the tip vortex strength, the tip vortex strength will decrease as well. Thus, synthetic jets mounted on the blade upper surface are an effective means of reducing the tip vortex strength for brief periods of time, in a controlled manner. Although the present simulations are for a rotor in hover, the synthetic jet concept is more useful in forward flight. It can be used to reduce the vibratory airloads, redistribute the spanwise loading, and mitigate the adverse aerodynamic and aeroacoustic effects of blade-vortex interactions. MATHEMATICAL FORMULATION The mathematical and numerical formulation has been extensively documented in Refs. [15,18]. Here, only the essential details of the formulation are given. The three dimensional, unsteady, compressible Navier-Stokes equations are solved using a finite volume approach. The fluxes crossing the finite volume cell faces are computed using Roe’s approximate Riemann solver [20]. The flux requires flow information on the left and right sides of each of the six cell faces. In this work, this information is obtained using a fifth-order ENO scheme, developed by Harten and Chakravarthy [21, 22]. The temporal derivatives are modeled using either a two-point or a three-point backward scheme, making the scheme either first, or second order in time. The viscous terms are computed with a second-order accurate scheme. The effects of turbulence are simulated using the algebraic Baldwin-Lomax turbulence model. In the solver used in this study, the Navier-Stokes equations are solved only in regions close to the rotor blade and in the near wake. Away from the rotor, a more efficient potential flow method with a Lagrangean modeling of the tip vortices is used. This hybrid Navier-Stokes-potential flow solver is computationally more efficient than the full NavierStokes approach, and has been extensively validated for rotors in hover [23]. RESULTS AND DISCUSSION Clean Rotor (Baseline case): We first discuss the performance of a hovering rotor. These calculations are for a hovering rotor tested by McAlister [24]. The rotor has a rectangular planform and an aspect ratio of 6.0. The rotor operated at 1100 rpm (corresponding to a tip Mach number of 0.388). The flow 2 American Institute of Aeronautics and Astronautics regions above and below the rotor disk are divided into two grid blocks, each of size 152X43X40. For rotors in hover, the flow field is periodic from blade to blade. Thus, only a portion of the rotor disk needs to be modeled. For the baseline rotor case, the computed CT was 0.00483 and the power coefficient CQ was 0.000491. These results are in excellent agreement with measured data (CT = 0.0050; CQ = 0.00050). The clean rotor serves as a baseline against which other concepts can be compared. Additional code validations have also been done, such as the comparison of the axial and tangential velocities with measured data. These results are presented in Reference 25. Synthetic Jet Configuration: We next discuss the modification of the tip vortex structure through the use of synthetic jets for the rotor configuration discussed above. In the calculations presented here, the slot spanned the region 68%R to 94%R, over the last 12.5% chord, as shown in figure 3. The slot location was chosen to facilitate comparisons with a steady jet case given in a previous work [19], and with a spoiler configuration given in Russell et al [25]. Two synthetic jet velocity amplitudes, equal to 5% and 10% of the tip speed R , were considered. The frequency was systematically varied from 5 per revolution to 30 per revolution. Table I shows the thrust and torque characteristics of the various combinations considered: baseline rotor, rotor equipped with a spoiler, rotor with a steady jet, and rotor equipped with a synthetic jet device, for various frequencies and amplitudes. From this table, it is clear that jets operating at the 10-per-rev frequency were more effective in changing the rotor thrust and the peak bound circulation, than those operating at the 30-per-rev frequency. For this reason, all the results presented below are for the 10-per-rev case. Table I also shows that steady jets and spoilers are perhaps more effective in altering the rotor thrust, and the tip vortex strength. There are distinct disadvantages with these concepts, however. Spoilers are draggy, and consume large amounts of power. Steady jets require a compressed air supply and are not practical, as discussed earlier. Rotor Loads: Figure 6 shows the radial distribution of the timeaveraged bound circulation for the baseline rotor, a rotor equipped with a steady jet, and a rotor with a synthetic jet. The computed breaks in the bound circulation at the inboard edge of the jet (station A) and outbound edge of the jet (station B) are clearly seen. The 10% synthetic jet produced more pronounced variations in the bound circulation. The steady jet produces even larger variations. All these devices produce a net loss in thrust. The induced velocity through the rotor is reduced as a result of the weaker tip vortices and reduced thrust. Thus, the induced torque and the overall torque are also reduced, as seen in Table I. Figure 7 shows the temporal variation of the bound circulation, at point A (just inboard of the synthetic jet slot), and point B (just outboard of the jet slot), for the 5% jet case. The peak bound circulation is also shown. A net reduction in the tip vortex strength (also seen in the previous figure) is evident, when steady jets and synthetic jet devices are employed. The vortices shed at station A and station B are much weaker in strength, and will tend to cancel each other out when they merge in the far wake. It can therefore be argued that only the tip vortex will survive in the far field. Its time-averaged strength was found to be approximately 86% of that of the clean rotor for both the 5% and 10% jet cases. Associated with the bound circulation reduction are a reduction in the thrust coefficient CT, and the torque coefficient CQ, as seen in figures 8 and 9, respectively. These fluctuate with time as expected, due to the unsteady effects of the synthetic jet. When the synthetic jet peak velocity was 5% of the tip speed, there was a 9% loss in CT and 16% reduction in CQ. For the 10% synthetic jet case, the corresponding reduction in CT and CQ are 17% and 21% respectively. In light of these results, it is clear that synthetic jets can be used to alter the rotor thrust, hence the strength of the blade tip vortex wake without undue penalties to rotor power. If synthetic jets are placed on the lower surface of the blade, they would act as vortex flaps, and one would expect an increase in the rotor mean thrust and an increase in mean torque. A combination of synthetic jets placed on the upper and rotor surface should prove to be quite effective in reducing vibratory loads, and alleviating BVI phenomena. CONCLUDING REMARKS The effect of synthetic jet devices on the hover performance characteristics of a rotor has been investigated. It has been demonstrated that that these devices behave like spoilers when they are deployed on the upper surface, reducing the overall thrust, and the tip vortex strength. Although these synthetic devices are less effective than spoilers or steady jets in altering the tip vortex strength, they have a lower power penalty. They are also likely to be lighter, less expensive, and easier to install and operate. This work is preliminary in nature and limited in scope, because only a single rotor configuration in hover has been considered. Nevertheless, additional studies of this promising technology are warranted for rotors in hover and forward flight. ACKNOWLEDGEMENTS This work was supported by the National Rotorcraft Technology Center (NRTC). Dr. Yung Yu was the technical monitor. REFERENCES 1. 2. Lee, D.J. and Smith, C.A., “Effect of Core Distortion on Blacde-Vortex Interaction”, AIAA Journal, Vol. 29, No. 9, September 1991, pp. 1355-1362. Rediniotis, O.K., Ko, J. and Yue, X., “Synthetic Jets, Their Reduced Order Modeling and Applications to flow Control”, AIAA Paper 99-1000, 1998. 3 American Institute of Aeronautics and Astronautics 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16. 17. Guillot, S. and Gutmark, E.J., “Lift Control of a Delta wing by Jet Injection”, AIAA Paper 99-0137, 1998. Guy, Y., Morrow, J.A., and Mclaughlin, T.E., “Control of vortex Breakdown on a Delta Wing by Periodic Blowing and Suction”, AIAA Paper 99-0132. Hassan, A.A. Straub, F.K., and Charles, B.D., “Effects of Surface Blowing/suction on the Aerodynamics of Helicopter Rotor Blade-Vortex Interactions (BVI)-a Numerical Simulation”, Proceedings of the AHS Forum, June 4-6, 1996, pp. 1433-1450. Gowanlock, D.K. and Matthewson, C.S., “Control of Rotor Tip Vortices”, AIAA Paper 99-0012. Melander, M.V. and Hussain, F., “Core dynamics on a vortex column”, Fluid Dynamics Research, Vol. 13, No. 1, January 1994, pp. 1-37. Strawn, R.J. and Barth, J.T., "A finite-volume Euler solver for computing rotary-wing aerodynamics on unstructured meshes", presented at the 48th Annual forum of the American Helicopter Society, Washington D.C, June 1992. Srinivasan, G. R. and McCroskey, W. J., "NavierStokes Calculations of Hovering Rotor Flowfields, " Journal of Aircraft, Vol. 25, No. 10, October 1988, pp. 865-874. Srinivasan, G.R., Baeder, J. D., Obayashi, S. and McCroskey, W. J., "Flowfield of a Lifting Rotor in Hover : A Navier-Stokes Simulation, " AIAA Journal, Vol. 30, No. 10, October 1992. Srinivasan, G.R and Baeder, J.D., "TURNS: A free wake Euler/Navier-Stokes numerical method for helicopter rotors", AIAA Journal, Volume 31, Number 5, May 1993. Srinivasan, G.R, Raghavan, V., Duque, E.P.N and McCroskey, W.J., "Flowfield analysis of modern helicopter rotors in hover by Navier-Stokes method", presented at the AHS International Technical Specialists meeting on Rotorcraft Acoustics and Rotor Fluid dynamics, Oct 1991, Philadelphia, PA. Duque, E. P. N., " A Numerical Analysis of the British Experimental Rotor Program Blade, " 45th Annual AHS Forum, Boston, MA, May 1989. Duque, E. P. N. and Srinivasan, G. R., " Numerical Simulation of a Hovering Rotor using Embedded Grids, " 48th Annual AHS Forum, Washington D.C., June 1992. Hariharan, N. and Sankar, L. N., "Higher Order Numerical Simulation of Rotor Flow Field," AHS Forum and Technology Display, Washington, DC., May 1994. Hariharan, N., ”High Order Simulation of Unsteady Compressible Flows Over Interacting Bodies with Overset Grids,” Ph.D. Thesis, Georgia Institute of Technology, Atlanta, GA, August 1995. Ahmad, J. and Duque, E. P. N., " Helicopter Rotor Blade Computation in Unsteady Flows using Moving Embedded Grids, " AIAA Paper 94-1922, June 1994. 18. 19. 20. 21. 22. 23. 24. 25. Duque, E. P., "A Structured/Unstructured Embedded Grid solver for Helicopter Rotor Flows, " 50th Annual AHS Forum, June 1994. Liu, Z., Sankar, L. N., Hassan, A. A., "Alterations of the Tip Vortex Structure of a Hovering Rotor blowing," AIAA Paper 99-0906. Roe, P.L., “Approximate Riemann Solvers, Parametric Vectors, and Difference Schemes,” Journal of Computational Physics, Vol. 39, 1981. Chakravarthy, C.R., “Some Aspects of Essentially Nonoscillatory (ENO) Formulations for the Euler Equations,” NASA CR-4285, May 1990. Harten, A. and Chakravarthy, C.R., “MultiDimensional ENO Schemes for General Geometries,” NASA CR-187637, September 1991. Berkman, M. E., Sankar, L. N., Berezin, C.R. and Torok, M. S., “ Navier-Stokes/Full Potential/FreeWake Method for Rotor Flows,” Journal of Aircraft, Vol.34, No.5, 1997. McAlister, K.W., Schuler, C.A., Branum, L., and Wu, J.C., “3-D Wake Measurements Near a Hovering Rotor for Determining Profile and Induced Drag,” NASA Technical Paper 3577, August 1995. Russell, J., Sankar, L. N., Tung, C. and Patterson, M., "Alterations of the Tip Vortex Structure from a Hovering Rotor using Passive Tip Devices," Proceedings of the AHS Forum, April 29-May 1, 1997, pp. 755-774. 4 American Institute of Aeronautics and Astronautics CT CQ Figure of Merit McAlister, Experiment 0.005 0.0005 0.5 Clean Rotor, Present Simulation, Coarse Grid Clean Rotor, Present Simulation, fine Grid Rotor with Spoiler 0.0052 0.00046 0.5764 0.00483 0.000491 0.48342 0.00266 0.000966 0.10042 0.00367 0.000307 0.51209 0.00366 0.000309 0.50670 0.00572 0.00417 0.000586 0.000389 0.52201 0.48949 0.00424 0.000391 0.49929 0.00444 0.000418 0.50048 Upper Surface Steady jetCoarse Grid Upper Surface Steady JetFine Grid Lower Surface Steady Jet Synthetic Jet with a velocity equal to 10% of tip speed; 10 per rev Synthetic Jet with a velocity equal to 5% of tip speed; 5 per rev Synthetic Jet with a velocity equal to 5% of tip speed; 30 per rev Table I. Comparison of Thrust, Torque and Figure of Merit for the Various Tip Vortex Alteration Concepts Studied 5 American Institute of Aeronautics and Astronautics Blade surface Flexible surface (pliable diaphragm) Figure 1 Synthetic Jet Actuator Vn = A sin(t) Blade surface Flexible surface (pliable diaphragm) Figure 2 A Simple Model of the Synthetic Jet Actuator Used in the Present Study Jet slot covers the last 13% of chord 68% R Figure 3. Placement of the Synthetic Jet Slot on the Upper Surface 6 American Institute of Aeronautics and Astronautics 94% R Jet, acts like a weak spoiler. B C Tip vortex is shed. Vortex III A Bound circulation grows from root to station A Circulation rebuilds. Vortex II A weak vortex is shed as rotor loses bound circulation. Vortex I Single vortex with large core. Figure 4 Schematic of the Effect of Synthetic Jets on the Rotor Wake Bound circulation Station A Station B Station C r/R Figure 5 Expected Variations in Bound Circulation 7 American Institute of Aeronautics and Astronautics 0.08 0.06 steady jet clean rotor 5% pulse jet 10% pulse jet Circulation 0.04 0.02 0 Station B Station A -0.02 -0.04 -0.06 0 0.2 0.4 0.6 0.8 1 r/R Fig 6 Time-Averaged Bound Circulation Distribution over the Blade 0.07 0.06 Trailing Vortex Strength 0.05 0.04 station A--pulse jet station B--pulse jet station C--pulse jet station A--steady jet station B--steady jet station C--steady jet tip vortex--clean rotor 0.03 0.02 0.01 0 0 10 20 30 40 50 60 -0.01 -0.02 t Wt Fig 7 Temporal Variation of Bound Circulation at a number of Radial locations; Jet Speed: 5% of Tip Speed; 10 per Rev. 8 American Institute of Aeronautics and Astronautics 70 5.10E-03 Clean Rotor 4.90E-03 4.70E-03 CT 4.50E-03 4.30E-03 Average for 5% Synthetic Jet 4.10E-03 3.90E-03 5% Synthetic Jet, 10 per Rev 3.70E-03 3.50E-03 0 100 200 t 300 400 500 600 Figure 8 Variation of Thrust Coefficient with Time 5.50E-04 Clean Rotor 5.00E-04 CQ 4.50E-04 4.00E-04 3.50E-04 Average for 5% Synthetic Jet 5% Synthetic Jet, 10 per Rev 3.00E-04 0 100 200 t 300 400 Figure 9 Variation of Torque Coefficient with Time 9 American Institute of Aeronautics and Astronautics 500 600