ME 412/512 Design of Mechanisms Term: Winter 2013 Schedule: Lecture: TR 1600-1720 Lab: T 1730-1920 Location: Lecture: GLSN 100 Lab: Rogers 228 Course Credits: 4 Instructor: David Ullman email: ullman@engr.orst.edu phone: 541-754-3609 office: 314 Rogers office hours: Tuesday 9:30 – 4:00 and by appointment TA John Fields: Office hours: Wed 1:00 – 3:00 fieldsjo@engr.orst.edu Put ME412 or ME512 in the header of any emails. Grading: 1000 course points Homework: 200 pts. (8 weeks @ 25 ea.) Midterm Exam: 200 pts. Projects: 300 pts Final Exam: 300 pts. Prerequisites: ME 317 Texts (required): Design of Machinery, Robert L. Norton, 5th edition, McGraw Hill 2012 (ISBN 978-0-07-352935-6) COURSE DESCRIPTION Analysis and study of the function, classification, position, velocity, and acceleration of multi-element mechanisms. Synthesis of linkages for specified multiple point paths, quick return, dwell, and straight-line motion. The lecture will instruct students in the kinematic analysis and synthesis of linkages through the use of theory and software packages. The laboratory will familiarize students with a modern mechanism design and animation software package. TOPICS 1. 2. 3. 4. Gruebler’s equation & Grashof condition Graphical position synthesis for two and three positions, quick return, straight line, and dwell Analytical position synthesis for multiple positions, coupler curves, and fixed pivots Use of a commercial software packages for mechanical linkage simulation, analysis, and synthesis 1. 2. 3. 4. 5. COURSE LEARNING OUTCOMES Students will demonstrate an understanding of Gruebler’s equation. Students will demonstrate an understanding of the Grashof condition Students are able to perform kinematic analysis of a mechanical linkage Students are able to perform synthesis for multiple specified positions of a mechanical linkage. Students will demonstrate proficiency in the use of commercial software packages for linkage analysis, synthesis, and simulation. POLICY REGARDING STUDENTS WITH DISABILITIES Accommodations for students with disabilities will be made according to University policy. Accommodations are collaborative efforts between students, faculty and Services for Students with Disabilities (SSD). Students with accommodations approved through SSD are responsible for contacting the faculty member in charge of the course prior to or during the first week of the term to discuss accommodations. Students who believe they are eligible for accommodations but who have not yet obtained approval through SSD should contact SSD immediately at 737-4098. POLICY REGARDING STUDENT ACADEMIC DISHONESTY AND CONDUCT Instances of student academic dishonesty and improper conduct will be dealt with according to University policy. Students are referred to http://oregonstate.edu/admin/stucon/achon.htm for a definition and examples of academic dishonesty and improper conduct. GENERAL COURSE INFORMATION 1. Assignments are due in class on the due date. 2. Week 10 lecture homework will not be collected, but students are responsible for the content. SCHEDULE Week 1 M(1/4) T(1/5) W(1/6) F(1/8) 2 M(1/11) T(1/12) W(1/13) F(1/15) 3 M(1/18) T(1/19) W(1/20) F(1/22) 4 M(1/25) T(1/26) W(1/27) F(1/29) 5 M(2/1) T(2/2) W(2/3) F(2/5) 6 M(2/8) T(2/9) W(2/10) F(2/12) 7 M(2/15) No. Topic 1 Course Introduction 1 2 Degrees of Freedom and Kinematic Diagrams 3 Determining DoF: Gruebler’s Equation 4 Number Synthesis & Isomers 2 Const. accel block & Revolute joint 5 Isomers, Transformations and Inversions 6 The Grashof Condition No class (MLK day) 3 Slider crank & Sliding ladder 7 Lists 8 Functional Programming 9 Procedural Programming 4 Gearing mech. & Ellipse gen. 10 Solving Systems of Equations, subscripts 11 Position Analysis: Fundamentals 12 Position Analysis: Common Linkages 5 Cam follower 13 Position Analysis: Applications 14 Graphical Position Synthesis: Introduction 15 Midterm Exam (lectures 1-11) 6 Planetary gear 16 Graphical Position Synthesis: Two-Position 17 Graphical Position Synthesis: Three-Position 18 Graphical Position Synthesis: Quick Return Mechanisms T(2/16) 7 Telescopic mech. & Robotic arm W(2/17) 19 Position Synthesis: Coupler Curves F(2/19) 20 8 M(2/22) 21 T(2/23) 8 W(2/24) 22 F(2/26) 23 9 M(3/1) 24 T(3/2) W(3/3) F(3/5) 9 25 26 10 M(3/8) T(3/9) W(3/10) F(3/12) M(3/15) 6:00PM 27 10 28 29 Graphical Position Synthesis: Cognates Graphical Position Synthesis: Straight line & Dwell Single cylinder engine Analytical Position Synthesis: Two-Position, Rocker Output Analytical Pos’n Synthesis: Two-Position, Coupler Output Analytical Position Synthesis: Two-Position and Beyond U-joint & C-clamp Analytical Position Synthesis: Fixed Pivots Analytical Position Synthesis: Function Generation Velocity Analysis Coriolis mech & Human builder Acceleration Analysis Wrap-up Final Exam (covers weeks 1 to 10, emphasis on 6 to 10) Text Ch.1 Handout, Ch.1 2.0-2.4 2.5,2.6,2.8 2.7, 2.9 Ch.2,3 2.9, 2.10,2.12 2.13 Assignment --See Bb See Bb 2-11 Ch.2,3 results 2-10,12,63 2-22 Homework Due --- Ch. 4,5 Ch.4,5 results Ch.2,3 results Week 2 lecture Ch.6, 7 Ch.6,7 results Ch.4,5 results -- 4.1-4.5 4.5-4.8 Ch.8 4.9-4.11 3.1-3.3 See Bb See Bb Ch.9 3.4 3.4 3.5 Ch.10,11 3.6 5.14 3.7 3.8-3.10 See Bb Week 4 lecture 3-2*,64* 3-61* 3-67*,70* Week 5 lecture 3-80** Week 6 lecture 3-40* 3-72* Ch.12 5.1-5.3 Week 7 lecture 5.4,5 5-8* 5.7,8,11,12 See Bb Ch.13,14 5.9 5.13 See Bb See Bb Ch. 6 Ch.15,16 Ch.7 -Week 1 lecture Week 8 lecture Week 9 lecture * Verify motion using a linkage simulation program ** Plot using both (i) the closed-form expression given in lecture 19 and (ii) position analysis techniques.