FACULTY OF MECHANICAL ENGINEERING AND MECHATRONICS LIST OF COURSES FOR EXCHANGE STUDENTS ACADEMIC YEAR 2013/2014 Course title SOLAR ENERGY II Teaching method Lecture and project Person responsible for the course Prof. Zbigniew Zapałowicz Course code (if applicable) E-mail address to the person responsible for the course zbigniew.zapalowicz@zut.edu.pl ECTS points 4 Type of course Optional Level of course S1 or S2 Semester Winter or summer Language of instruction English Hours per week Lectures - 1h Project – 3h Hours per semester 15L/45P Objectives of the course Fundamental information about PV installations Entry requirements Solar Energy I Course contents Lectures. Photovoltaic effect. Factors that influence of photovoltaic effect. Construction and technology of production of PV cells. Materials used to production of PV cells. Classification and kinds of PV cells. Modulus, panels and set of PV. Characteristics of PV installations. Inverters. Characteristics of invertors. Batteries. Controllers of charge. PV-installations. Photovoltaic power stations. Methodology of PV-installation calculations. Economical aspects. Project. Project of solar and PV-installations for fixed initial data. Assessment methods Grade (Project and one control work) 1. Recommended readings 2. 3. Klugmann-Radziemska E.: Fundamentals of Energy Generation. Wyd. Politechniki Gdańskiej, Gdańsk 2009, s.86-115. Poulek V.: Solar energy: photovoltaics promising trend for today and close future. Praha, CUA, 2006 Green M.T: Third generation photovoltaics: advanced solar energy conversion. 2010 Additional information 1 Course title SOLAR ENERGY I Teaching method Lecture and workshop Person responsible for the course Prof. Zbigniew Zapałowicz Course code (if applicable) E-mail address to the person responsible for the course zbigniew.zapalowicz@zut.edu.pl ECTS points 3 Type of course Optional Level of course S1 or S2 Semester Winter or summer Language of instruction English Hours per week Lectures - 2h Workshop – 1h Hours per semester L30/W15 Objectives of the course Fundamental information about solar engineering Entry requirements Physics, Mathematics, Fundamental Thermodynamics Course contents Lectures. Sun as energy source. Characteristic of solar radiation. Parameters of solar radiation. Balance of energy for Earth. Energy transducers. Flat solar collectors – construction, function, energy losses, energy balance, temperature distribution in absorber. Air collectors. Vacuum collectors. Heat pipe collectors. Focusing collectors. Sun furnace. Heat storage in solar installations. Examples of solar installations used in civil engineering, agriculture and industry. Thermal and strength calculations of solar installations. New type of solar collectors. Economic aspects. Tutorials. Tasks corresponding to subject of lectures. Assessment methods Grade (One control work) 1. Recommended readings 2. 3. Klugmann-Radziemska E.: Fundamentals of Energy Generation. Wyd. Politechniki Gdańskiej, Gdańsk 2009, s.86-115 Galloway T.: Solar house: a guide for the solar designer. Elsevier, Oxford, Architectural Press 2007 Planning and installing solar/thermal systems: a guide for installers, architects and engineers. London, James & James; Earthscan. 2005. Berlin, Springer, Additional information Course title PUMPS, FANS AND COMPRESSORS Teaching method Lecture and laboratory Person responsible for the course Prof. Zbigniew Zapałowicz Course code (if applicable) Type of course Optional E-mail address to the person responsible for the course zbigniew.zapalowicz@zut.edu.pl ECTS points 3 Level of course S1 2 Semester Winter or summer Language of instruction English Hours per week Lectures - 2h Laboratory – 1h Hours per semester 30 L/15 Lab Objectives of the course Fundamental information about pumps, fans and compressors Entry requirements Physics Course contents Introduction (main information about machines to liquid and gas transport) Hydraulic losses. Hydraulic characteristic of pipe. Series and parallel connections of pipes. Equivalent hydraulic characteristic of pipe. Classification of pumps. Definition of rotation pump. Principle of pump’s function. Rotary pumps. Balance of energy for pumps. Characteristic parameters. Heads. Capacities. Powers. Efficiencies. Kinematic flow of fluid through the rotor Fundamental equation for rotation machines Losses in rotary pumps Characteristics of rotary pumps Regulation of pump’s capacity Reciprocating pumps Series and parallel connections of pumps Constructions of pumps Fans. Classification of fans. Principles of function. Characteristics. Constructions. Compressors. Classification of fans. Principles of function. Characteristics. Constructions. Assessment methods Grade (One control work) Recommended readings 1. 2. 3. 4. Rishel J: Water pumps and pumping system. McGraw-Hill Professional; 2002 Wilo Company prospects EU Standards deal pumps, funs and compressors Atlas Popco prospects Additional information Course title STEAMS AND GAS TURBINES Teaching method Lecture and workshop Person responsible for the course Prof. Zbigniew Zapałowicz Course code (if applicable) E-mail address to the person responsible for the course zbigniew.zapalowicz@zut.edu.pl ECTS points 3 Type of course Optional Level of course S1 or S2 Semester Winter or summer Language of instruction English Hours per week Lectures - 2h Tutorials – 2h Hours per semester 30L /30 W Objectives of the course Fundamental information about steam and gas turbines 3 Entry requirements Thermodynamics, Heat Transfer, Fluid Flow Course contents Introduction (main information about turbines; axial and radial turbines; steam, gas and water turbines; etc.) Steam flow in guide ring Steam flow in guide vanes Impulse stage of steam turbine Reaction stage of steam turbine Curtis stage of steam turbine Multistage steam turbines Construction of steam turbine and its main parts Energy balance of steam turbine; energy losses Power regulation of steam turbine Operating of steam turbines Gas turbines in power station Gas flow in turbine Constructions of gas turbine Operating of gas turbine Assessment methods Grade (Two controls works) Recommended readings 1. Horlock J.H.: Axial flow turbines. Butterworths, 1966 2. Janecki S., Krawczuk M.: Dynamics of steam turbine rotor blading. Part One. Single blades and packets. Ossolineum. S. Maszyny Przepływowe, 1998 3.Rządkowski R.: Dynamics of steam turbine rotor blading. Part Two. Bladed discs. Ossolineum. S. Maszyny Przepływowe, 1998 4. Pfleiderer C., Petermann H.: Strömungsmachinen. Springer Verlag 1991 5. Von Käppeli E.: Strömungsmachinen an Beispielen. Verlag Harri Deutsch, 1994 Additional information Course title THERMODYNAMICS Teaching method Lecture, tutorials Person responsible for the course Anna Majchrzycka Course code (if applicable) E-mail address to the person responsible for the course Anna.Majchrzycka@zut.edu.pl ECTS points 4 Type of course Optional Level of course BSc/Msc Semester Winter Language of instruction English Hours per week L-2 T-2 Hours per semester L -30 T -30 Objectives of the course Thermodynamics is course dealing with energy and its transformation. It is a standard course that covers the First and Second Laws of Thermodynamics and concludes with applications on steam power plants, gas power cycles, and refrigeration. Upon successful completion of this course, the student will understand the fundamentals of energy and energy transfers. Entry requirements Mathematics, physics, chemistry recommended Course contents Basic properties and concepts, work and heat, the first law of thermodynamics - closed systems, thermodynamic properties of pure substances and equations of state, open systems and the first law, the second law of thermodynamics and entropy, energy conversion - gas cycles, energy conversion - vapor cycles, combustion 4 Assessment methods written exam grade Recommended readings 1. Benson, Rowland S.- Advanced engineering thermodynamics,1977 2. HolmanJ.P-Thermodynamics , Mc Graw –Hil1988, l, 3. Howell, John R.- Fundamentals of engineering thermodynamics: English/SI version, 1987. 4. KarlekarB.V-Thermodynamics for engineers , NY,1983. 5. Ragone, David V.- Thermodynamics of materials. Vol. 1,21995. Knovel Library-elactronic data base Additional information Course title HEAT TRANSFER Teaching method Lecture, tutorials Person responsible for the course Anna Majchrzycka Course code (if applicable) E-mail address to the person responsible for the course Anna.Majchrzycka@zut.edu.pl ECTS points 4 Type of course Optional Level of course BSc/Msc Semester Winter/Spring Language of instruction English Hours per week 2 L/2 T Hours per semester 30 L/30 T Objectives of the course Heat transfer is course introducing the fundamental principles of heat transfer and simple engineering applications. Upon successful completion of this course, the student will understand the fundamentals of heat transfer and will have skills to perform calculations of heat transfer and simple heat exchangers. Entry requirements Mathematics, physics, chemistry recommended Course contents Basics of heat transfer. Fourier’s Law of Heat Conduction, thermal conductivity, steady conduction in solids with plane, cylindrical and spherical isothermal surfaces. Theory of convection: free, mixed and forced convection. The Newton’s Law of cooling, The heat transfer coefficient. Heat transfer at solid fluid boundaries of uniform heat transfer coefficients at the surfaces. Heat transfer between fluids inside and outside pipes overall heat transfer coefficient, critical and economical thickness of pipe insulation. Dimensional analysis,. Flow in pipes with uniform surface heat transfer coefficient. Boiling..Condensation. Fins , fins’ efficiency. Heat exchangers of constant heat transfer coefficients and fluid properties. Logarithmic mean temperature difference. NTU-method . Radiation: introduction, Planck’s Law, Wien’s Law, Stefan-Boltzmann Law, Kirchhoff's Law , Lambert's Law. Radiation between black surfaces separated by non-absorbing medium, view factor. Assessment methods Written exam Grade Recommended readings 1. 2. 3. 4. 5. Benson, Rowland S.- Advanced engineering thermodynamics,1977 Bejan, Adrian - Advanced engineering thermodynamics, 1988 Hollman J.P-Thermodynamics , Mc graw-Hill, 1988 Howell, John R.- Fundamentals of engineering thermodynamics: English/SI version, 1987. Knovel book data base Additional information 5 Course title BIOMASS ENERGY Teaching method Lecture Person responsible for the course Anna Majchrzycka Course code (if applicable) E-mail address to the person responsible for the course Anna.Majchrzycka@zut.edu.pl ECTS points 4 Type of course Optional Level of course BSc/Msc Semester Winter/Spring Language of instruction English Hours per week 2L Hours per semester 30 L Objectives of the course On successfull completion of this module the students should be able to : define biomass and biomass characteristics,explain methods of biomass conversion (gasification, pyrolysis, anaerobic digestion),explain methods of production of liquid and solid biofuels, explain principles of operation of biomass conversion installations,calculations concerning problems of biomass combustion,understand production of biopower (combine heat and power production) explain principles of operation of biomass combustion and co-firing installations. Entry requirements Mathematics, physics, chemistry recommended Course contents Biomass and its characteristics. Thermochemical conversion of biomass (gasification, pyrolysis, anaerobic digestion,) Calculations concerning combustion of biomass. Biopower ( industrial combustion of biomass, co-firing, CHP systems) Assessment methods Written exam Grade Recommended readings 1. Côté, Wilfred A- Biomass utilization, ed.Wilfred A. Côté ; North Atlantic Treaty Organization. Scientific, 1983 2. Higman, Chris; van der Burgt, Maarten Gasification , 2003 Elsevier 3. Klass, Donald L.- Fuels from biomass and wastes, ed.Donald L. Klass, George H. Emert,1981 4. Knovel Library- electronic data base 5. Overend, R.P.- Fundamentals of thermochemical biomass conversion ,ed. R.P.Overend, T.A. Milne, L.K. Mudg, 1985 Additional information Course title RENAWABLE ENERGY SOURCE Teaching method Lecture/Workshop Person responsible for the course Aleksandra Borsukiewicz-Gozdur Course code (if applicable) E-mail address to the person responsible for the course aborsukiewicz@zut.edu.pl ECTS points 4 6 Type of course optional Level of course S1/S2 Semester winter Language of instruction English Hours per week 2L/1W Hours per semester 30L/15W Objectives of the course Students will be gave the fundamental knowledge about potential and ways of RES conversion into heat and electricity. Entry requirements Course contents Physics - level of first degree technical studies, Chemistry - level of first degree technical studies, Mathematics - level of first degree technical studies, Thermodynamics - level of first degree technical studies, Kinds of RES, Potential and reservoirs of RES on the World and Europe. Sun as energy source. Characteristic of solar radiation. Parameters characterized solar radiation. Losses of solar radiation in atmosphere. Thermal and photovoltaic conversion of solar radiation. Kinds of solar radiation converters. Passive systems of solar radiation using. Principle of function of thermal collectors and systems. Fundamentals of solar cells. Bohr’s atomic model. The photo effect. Inner photo effect. Energy bands. Principle of solar cells. Crystal structure of silicon. PV effect in p-n junction. Defect conduction, intrinsic p – n junction. Solar cell principle with energy band model. Processes in irradiated solar cells. Spectral response of a solar cell. Technology of PV-cells and solar modules production.. Biomass. Biogas. Bio-fuels. Geothermal energy. Hydro energy. Tidal energy. Wave energy. Potential of water in oceans, sees and rivers. Conversion of water energy into electricity. Basic information deal power stations. Wind energy. Potential. Conversion of wind energy into electricity. Wind energy transformers. Storage systems of heat end electricity. Hydrogen. Production of hydrogen. Storage systems. Burning of hydrogen. Fuel cells – basic information. Perspective ways of conversion Of RES Assessment methods Lectures – writing control work Workshop – report of project Recommended readings 1. da Rosa A.D.: Fundamentals of renewable energy processes, Elsevier, 2009 . 2. Andrews J, Jelly N.: Energy science, Principles, technologies and impacts, Oxford University Press, 2007. 3. Quaschning V., Understanding renewable energy systems. EARTHSCAN, London 2006 4. Boyle G.: Renewable energy, Oxford University Press, 2004.Twidell J., Weir T.: Renewable Energy 5. Resources, E&FN SPON, London, University Press Cambridge, 1996. Additional information Course title POWER GENERATION TECHNOLOGIES Teaching method Lecture/workshop Person responsible for the course Aleksandra Borsukiewicz-Gozdur Course code (if applicable) E-mail address to the person responsible for the course aborsukiewicz@zut.edu.pl ECTS points 4 Type of course optional Level of course S1/S2 Semester summer Language of instruction English Hours per week 2Lecture/1Workshop Hours per semester 30 Lecture /15 Workshop 7 Objectives of the course Entry requirements Course contents Students will be gave the fundamental knowledge about different ways of power generation technologies. Physics - level of first degree technical studies, Chemistry - level of first degree technical studies, Mathematics - level of first degree technical studies, Thermodynamics - level of first degree technical studies, Introduction to electricity generation. Coal-fired power plants. Gas turbines and combined cycle power plants. Combined heat and power. Piston-engine-based power plants. Nuclear power. ORC based power plant. power from waste. Fuel cells. Hydropower. Solar power. Biomass-based power generation. Wind power. Geothermal power. Tidal and ocean power. Storage technologies. Hybrid power systems. Environmental consideration. Assessment methods Lectures – writing control work (test) Workshop – report of project Recommended readings 1. Klugmann-Radziemska E.: Fundamentals of energy generation. Wydawnictwo Politechniki Gdańskiej. Gdańsk 2009 2. Andrews J, Jelly N.: Energy science, Principles, technologies and impacts, Oxford University Press, 2007. 3. Breeze P.: Power generation technologies, Elsevier, 2005da Rosa A.D.: Fundamentals of renewable energy processes, Elsevier, 2009 . 4. Hore-Lacy I.: Nuclear Energy in the 21st Century. World Nuclear University Press. 2nd edition. 2010 Additional information Course title ENERGY STORAGE Teaching method Lecture Person responsible for the course Aleksandra Borsukiewicz-Gozdur Course code (if applicable) E-mail address to the person responsible for the course aborsukiewicz@zut.edu.pl ECTS points 2 Type of course optional Level of course S1/S2 Semester winter Language of instruction English Hours per week 2L Hours per semester 30L Objectives of the course Students will be gave the fundamental knowledge about energy storage in large-scale and smallscale systems. Entry requirements Course contents Physics - level of first degree technical studies, Chemistry - level of first degree technical studies, Mathematics - level of first degree technical studies, Thermodynamics - level of first degree technical studies, Periodic storage; Problem of load leveling; Thermal energy storage: sensible heat, latent heat (inorganic and organic phase change materials), reversible chemical reactions; Mechanical energy storage: energy storage in pressurizeg gas, potential energy storage using gravity, hydroelectric power (pumped storage technology), kinetic energy storage (flywheel storage technology), pneumatic storage technology; Electrochemical energy storage (battery storage technologies); Electromagnetic energy storage (supercapacitors); Hydrogen (production and storage); Energy storage for medium to large scale applications, Energy use and storage in vehicles. 8 Assessment methods Lectures – writing control work Recommended readings 1. Huggins RA. Energy Storage. Springer, 2010. 2. Zito R. Energy Storage-a new approach. Wiley, 2010. 3. Poullikkas A. Introduction to Power Generation Technologies. NOVA Science Publishers, 2009. 4. da Rosa A.D.: Fundamentals of renewable energy processes, Elsevier, 2009 . Additional information Course title STEUERUNG VON FLEXIBLEN BEARBEITUNGSSYSTEMEN Teaching method Vorlesungen Person responsible for the course Andrzej JARDZIOCH, DSc, PhD Course code (if applicable) E-mail address to the person responsible for the course Andrzej.jardzioch@zut.edu.pl ECTS points 4 Type of course Optional Level of course S1 Semester winter / summer Language of instruction DEUTSCH Hours per week 2 Hours per semester 30 Objectives of the course Entwicklung von Steuerungsalgorithmen für flexible Bearbeitungssysteme vertraut zu machen. Entry requirements Grundlagen der Baumaschinen. Course contents Merkmale flexibler, automatisierter Produktionssysteme. Beschreibung von verschiedenen Flexibilitätsarten. Typen flexibler, automatisierter Produktionssysteme. Gestaltung des Steuerungssystems für flexible Fertigung. Aufstellen von kurzfristigen Zeitplänen. Bestimmung der Reihenfolge und Termine. Materialflusssteuerung. Steuerung mit den Roboterbewegungen. Modellierung und Simulation von Materialflusssteuerungen. Transportbewegungen des Industrieroboters und das Petri-Netz -Modell. Anwendung von Fuzzy-Logic - Methoden bei der Fertigungssteuerung. Optimierung der Parameter der Steuereinheit Assessment methods schriftliche Prüfung Recommended readings 1. Engelbert Westkämper, Hans-Jürgen Warnecke. Einführung in die Fertigungstechnik . Technology & Engineering, 2006. 2. MengChu Zhou. Modeling, simulation, and control of flexible manufacturing systems. World Scientific Publishing 1999. 3. Pierre Lopez, Franqois Roubellat. Production Scheduling. John Wiley & Sons, Inc. 2008 Additional information 9 Course title RELIABILITY, LIFE AND DIAGNOSTICS OF MACHINES Teaching method Lecture and laboratory Person responsible for the course Andrzej BODNAR, Prof. Course code (if applicable) E-mail address to the person responsible for the course andrzej.bodnar@zut.edu.pl ECTS points 3 Type of course Optional Level of course S1 or S2 Semester Winter or summer Language of instruction English Hours per week lectures – 2h laboratory – 1h Hours per semester lectures – 30h laboratory – 15h Objectives of the course The lecture gives basic knowledge on assessment and testing of life and reliability of technical systems. It also helps students to understand basic theory and methods used in the machine diagnostics, monitoring and supervision. Laboratory gives students basic skills on reliability calculations and diagnostic data processing for finding symptoms sensitive to different damages in the system. Entry requirements Basic course on statistics; basics of measurements – sensors and methods. Course contents Empirical measures of reliability. Reliability and risk functions. Distributions in modelling of life. Serial, parallel and other systems. Models of failure. Examples of assessing reliability. Reparable systems. Improvement of reliability and its costs. Life testing. Diagnostics of systems and processes. Main concept. Diagnostic models. Role of system modelling. Signal analysis. Symptoms. Classification of system state and limit values. Damage location. Examples of diagnostic systems. System monitoring and supervision. Assessment methods Final test and laboratory reports. Recommended readings 1. 2. 3. 4. “Handbook of Reliability Engineering”. Ed. Hoang Pham, Springer, London 2003 Grosh D.L.: “A Primer of Reliability Theory”. Wiley, New York1989 Natke H.G., Cempel C.: “Model-Aided Diagnosis of Mechanical Systems. Fundamentals, Detection, Localization, Assessment”. Springer, Berlin 1997 Additional information Course title MONITORING OF MACHINE TOOLS AND MACHINING PROCESSES Teaching method Lecture and laboratory Person responsible for the course Andrzej BODNAR, Prof. Course code (if applicable) Type of course optional E-mail address to the person responsible for the course andrzej.bodnar@zut.edu.pl ECTS points 4 Level of course S2 10 Semester winter or summer Language of instruction English Hours per week 3 Hours per semester 45 (30 lectures, 15 laboratory) Objectives of the course The lecture gives basic knowledge on theory and methods used for diagnosing machines and processes, their monitoring and supervision. Many practical examples of diagnostic processes and system monitoring are presented. The course will give students basic knowledge necessary for developing simple monitoring systems. Entry requirements Cutting, basics of measurements – sensors and methods. Course contents Diagnostics and monitoring of systems and processes. Main concept. Role of system modelling. Selection of signals and signal processing. Symptoms. Classification problems. Limit values. Examples of monitoring algorithms. Failures in machine tool subsystems and cutting process disturbances. Cutting process and cutting tool monitoring problems. Practical applications – examples of machine tools monitoring, monitoring of cutting process stability, monitoring of rotating machinery. Laboratory exercises are concentrated on diagnostic data classification and different techniques of signal processing for failure or disturbance detection (e.g. FFT,STFT,WT, correlation, PCA). Assessment methods Two term-time tests, laboratory reports. Recommended readings 1. Natke H.G., Cempel C.: “Model-Aided Diagnosis of Mechanical Systems. Fundamentals, Detection, Localization, Assessment”. Springer, Berlin 1997 Additional information Course title MODERN PROCESSES IN MANUFACTURING Teaching method lecture, tutoroials and laboratory Person responsible for the course dr inż. Janusz Cieloszyk Course code (if applicable) Type of course C30 optional E-mail address to the person responsible for the course janusz.cieloszyk@zut.edu.pl ECTS points 3 Level of course S1 or S2 Semester Summer or winter Language of instruction English Hours per week lectures– 2 h tutorials and laboratory –1 h Hours per semester lectures –30 h tutorials and laboratory –15 h Objectives of the course The student will get basic knowledge on physics and technology of non-traditional machining on modern metal cutting machines. Entry requirements Fundamentals of machine construction and design, metal cutting, basics of technology processes. Course contents Non-traditional cutting processes, new spinning turning, mill-turning, new rotary tools; driven (DRT) or selfpropelled (SPRT). Technique called hybrid cutting; Jet Assisted Machining (JAM) and Thermal Enhanced Machining (TEM), Air Jet Assisted Machining, Laser-assisted machining (LAM). Form drill, form tap machining. Curved surface finishing with flexible abrasive tool. Rolling and thread rolling on cutting machines. Vibration-assisted machining (VAM). 11 Assessment methods written and oral exam, assessement of laboratory work and reports Recommended readings 1. Davim J.P.; Machining of Hard Materials. Springer 2010 2. Shaw M. C., Metal Cutting Principles, Oxford Univ. Press., Oxford 1996 3. Collection of new papers. Additional information Course title METHODS OF QUALITY MANAGEMENT AND CONTROL Teaching method Lecture, workshop, project Person responsible for the course Agnieszka Terelak-Tymczyna Course code (if applicable) E-mail address to the person responsible for the course aterelak@zut.edu.pl ECTS points 6 Type of course Optional Level of course S1 Semester summer Language of instruction English Hours per week Objectives of the course lectures – 2h lectures – 30h tutorials– 2h Hours per semester tutorials– 30h project – 1h project – 15h The knowledge of basic methods (like 5S, 5W, Kizen, Poka-Yoke, SMED, FMEA, FTA, QFD, SPC, TPM) and tools (7 traditional tools) applied in the management and quality control. The skill of the use of basic methods and tools applied in the management and the quality control in practice . Entry requirements Course contents Assessment methods Recommended readings “Traditional” and “new” tools of quality management and control. Japanese methods like: “5S”, “5Why”, “Kaizen”, “Poka-Yoke”, “SMED”. Methods of product and process quality management and control like “FMEA”, “FTA” and “QFD”, which student will be using in project. Statistical process control (SPC) with ability indicators Cp and Cpk. oral / written exam grade project work 1. Ed. By Nikkan Kogyo Shimbun: Poka-Yoke: improving quality by preventing defects, 1998 2. Shigeo Shingo: Zero quality control: source inspection and poka-yoke system, 1986, 3. Shigeo Shingo: A revolution in manufacturing: the SMED system. 4. Montgomery, Douglas of quality management and control C.: Statistical quality control: a modern introduction, 2009 5. Allen, Theodore T.: Introduction to engineering statistics and six sigma: statistical quality control and design of experiments and systems, 2006. 6. Besterfield, Dale H.: Quality control, 2004 Additional information 12 Course title METHODS OF QUALITY MANAGEMENTS AND CONTROL Teaching method Lecture, workshop, project Person responsible for the course Agnieszka Terelak-Tymczyna Course code (if applicable) E-mail address to the person responsible for the course aterelak@zut.edu.pl ECTS points 5 Type of course Optional Level of course S1 Semester summer Language of instruction English Hours per week Objectives of the course lectures – 2h lectures – 30h tutorials– 2h Hours per semester tutorials– 30h project – 1h project – 15h The knowledge of from the basic methods (like 5S, 5W, Kizen, Poka-Yoke, SMED, FMEA, FTA, QFD, SPC, TPM) and tools (7 traditional tools) applied in the management and quality control. The skill of the use of basic methods and tools applied in the management and the quality control in practise Entry requirements Course contents Assessment methods Recommended readings “Traditional” and “new” tools of quality management and control. Japanese methods like: “5S”, “5Why”, “Kaizen”, “Poka-Yoke”, “SMED”. Methods of product and process quality management and control like “FMEA”, “FTA” and “QFD”, which student will be doing in project. Statistical process control (SPC) with ability indicators Cp and Cpk. oral or written exam project work continuous assessment 1. Ed. By Nikkan Kogyo Shimbun: Poka-Yoke: improving quality by preventing defects, 1998 2. Shigeo Shingo: Zero quality control: source inspection and poka-yoke system, 1986, 3. Shigeo Shingo: A revolution in manufacturing: the SMED system. 4. Montgomery, Douglas of quality management and control C.: Statistical quality control: a modern introduction, 2009 5. Allen, Theodore T.: Introduction to engineering statistics and six sigma: statistical quality control and design of experiments and systems, 2006. 6. Besterfield, Dale H.: Quality control, 2004 Additional information Course title MATHEMATICAL STATISTICS Teaching method Tutorials, quizzes and exercises using dedicated software Person responsible for the course Marcin Chodźko Course code (if applicable) E-mail address to the person responsible for the course marcin.chodzko@zut.edu.pl ECTS points 2 13 Type of course Optional Level of course S2 or S1 Semester winter or summer Language of instruction English Hours per week 2 Hours per semester 30 Objectives of the course 1. The student should understand the basics of probability theory 2. The student should understand the theory of statistics as a useful tool for explaining practical phenomena. 3. The student should be able to use statistical tools in process of solving of engineering problems. Entry requirements Mathematics, basics of probability theory Course contents Probability theory, discrete and continuous random variables and their distributions, estimation of parameters (point and interval), hypotheses testing for one and two samples, simple linear regression and correlation, multiple linear regression, anova, non-parametric statistics, elements of statistical quality control. Assessment methods Laboratory reports and final test Recommended readings 1. Douglas C. Montgomery: Applied Statistics and Probability for Engineers. John Wiley & Sons, Inc. 2003 2. T.T. Soong: Fundamentals of Probability and Statistics for Engineers John Wiley & Sons, Inc. 2004 3. Joaquim P. Marques de Sá: Applied Statistics Using SPSS, STATISTICA, MATLAB and R. Springer 2007 Additional information Course title MACHINING OF METALS Teaching method lecture, tutorials and laboratory Person responsible for the course dr inż. Janusz Cieloszyk E-mail address to the person responsible for the course janusz.cieloszyk@zut.edu.pl Course code (if applicable) C13 ECTS points 5 Type of course Optional Level of course S1 Semester Summer or winter Language of instruction English Hours per week lectures– 3 h tutorials and laboratory –3 h Hours per semester lectures – 45 h tutorials and laboratory – 45 h Objectives of the course To provide students the knowledge about the hardware, technology, programming of modern manufacturing equipment, tools, machine tools and Computer Numerically Controlled (CNC) machine tools.The student will get basic knowledge on physics and technology of conventional and modern methods of machining of metals and some other materials. Entry requirements Passed the examination in physics, mathematics, fundamentals of machine construction and design Course contents Development of machine tool technology: rolling, casting, deep drawing, sheet-metal working, electro discharge machining and modern metal cutting. Typical metal cutting process: Parting, Turning, Boring, Milling, Drilling, Grooving, Threading; Grinding, Honing – machine to ols, tools, 14 cutting conditions, machinability. Workpiece materials - classification. Tool materials and constructions. Tool wear. Establishing the machining method in relation to surface texture and tolerance. Machining – latest trends. Laser-assisted machining (LAM), (HSM) high speed machining, (HSC) Hard machining (turning), Dry machining, Near-dry machining, Near–net-shape machining. Machining difficult-to-machine materials. Machining economics. Cutting fluids. Assessment methods Written examination, class test, assessement of laboratory work and reports 1. 2. 3. Recommended readings 1. Shaw, M.C. (2005) Metal Cutting Principles, 2nd edition, New York: Oxford University Press,Inc 2. E.M.Trent and P.K.Wright ,Metal Cutting, Butterworth- Heinemann, Boston, 2000, pp 446. 3. Balic J.: Contribution to Integrated Manufacturing, Vienna, 1999 4. Kaczmarek J.: Principles of Machining by Cutting Abrasion and Erosion.Peter Peregrinus Ltd.76 5. Modern Metal Cutting, Sandvik Coromant 1994 6. Instructions for practise lecture, TU of Szczecin Additional information Course title ENERGY MANAGEMENT Teaching method Lecture, workshop, project Person responsible for the course Agnieszka Terelak-Tymczyna Course code (if applicable) E-mail address to the person responsible for the course aterelak@zut.edu.pl ECTS points 3 Type of course Optional Level of course S1 Semester winter Language of instruction English Hours per week Objectives of the course lectures – 1h lectures – 15h tutorials– 1h Hours per semester tutorials– 15h project – 1h project – 15h The knowledge of implementing energy management systems according to the standard ISO 50001. The skill of the use of basic methods and tools applied in the energy management in practice. The skills of calculating the energy efficiency, energy baseline and indicators in energy management systems. Preparing the documents needed to implement energy management system. Entry requirements Course contents Assessment methods Recommended readings General elements of energy management system UE law requirements in area of energy efficiency. Goals, scope and boundaries of energy management system Methodology for Energy baseline determining Methodology for Energy efficiency indicators determining Benefits of implementing energy management system Benchmarking in energy management systems oral or written exam project work continuous assessment 1. Energy management, Ed. by Francisco Maciá Pérez, In-Tech, intechweb.org 2. Energy management systems, Ed. by P. Giridhar Kini and Ramesh C. Bansal, In-Tech, intechweb.org 3. Energy technology and management, Ed. by Tauseef Aized, In-Tech, intechweb.org 15 Additional information Course title ELEMENTS OF RELIABILITY Teaching method Lecture and laboratory Person responsible for the course Andrzej BODNAR, Prof. Course code (if applicable) E-mail address to the person responsible for the course andrzej.bodnar@zut.edu.pl ECTS points 3 Type of course optional Level of course S1 Semester winter or summer Language of instruction English Hours per week 2 Hours per semester 30 (15 lectures, 15 laboratory) Objectives of the course The lecture gives basic theoretical knowledge on methods of description, assessment and testing of reliability and life of components and whole technical systems. Laboratory exercises show selected ways of application of the theory in practice. Upon successful completion of this course the student will know how to assess the reliability of simple technical systems. Entry requirements Probability theory and statistics recommended. Course contents Empirical measures of reliability. Reliability and risk functions. Distributions in modeling of life. Serial, parallel and complex systems; the triangle-star transformation. Models of failure. Constant failure rate systems. MTTF. Examples of assessing reliability. Dispensing reliability between components, system reliability improvement and its costs. Life testing. Reliability data bases. Remarks on reliability of electronic systems and reliability of machine tools and machining processes. Calculation of reliability of simple systems in MatLab. Calculation and plotting reliability of reparable and redundant CFR systems. Assessment methods One written test. Laboratory reports. Recommended readings 1. 2. “Handbook of Reliability Engineering”. Ed. Hoang Pham, Springer, London 2003 Grosh D.L.: “A Primer of Reliability Theory”. Wiley, New York1989 Additional information Course title ELECTRICAL ENGINEERING Teaching method Lecture, tutorial and laboratory Person responsible for the course Andrzej BODNAR, Prof. E-mail address to the person responsible for the course andrzej.bodnar@zut.edu.pl 16 Course code (if applicable) ECTS points 5 Type of course Optional Level of course S1 Semester Winter or summer Language of instruction English Hours per week lectures – 2h tutorials – 1h laboratory – 1h Hours per semester lectures – 30h tutorials – 15h laboratory – 15h Objectives of the course The lecture gives basic knowledge and skills on DC and AC network analysis and testing. Entry requirements Physics recommended. Course contents Basic electrical quantities and their units. Electric field. Condenser. Potential and potential difference, electromotive force, current and resistance. Basic network theorems. Equivalent Thevenin and Norton sources. Step response. Sinusoidal and phasor representation of voltage and current. Single phase AC circuit. Circuit analysis in DC and AC steady-state. Network analysis with the help of complex numbers. Equivalent resistance, T-Y connections, voltage and current dividers. Combination of R, L and C in series and parallel. Resonance. Power relations in AC circuits: instantaneous power, power factor, apparent power, reactive power, power triangle, complex power. Power factor correction. Magnetic field. Lenz’ Law. Coupled circuits. Transformer: principle of operation and construction of single-phase transformer, phasor diagram and equivalent circuits, losses, efficiency and voltage regulation, nonlinearity. Three phase AC circuits: line and phase voltage/current relationship for star and delta connections. Balanced three phase voltages and unbalanced impedances. Transmission lines: parameters, steady-state performance of overhead transmission lines and cables, voltage drops. Analysis of two-terminal two-port and multi-port circuits. Measurements in DC and AC circuits. Assessment methods Written exam and laboratory reports. Recommended readings 1. V. Del Toro: Principle of Electrical Engineering, PHI 2. W. H. Hayt & Kemmerley, Engineering Circuit Analysis, Mc Graw Hill. 3 . I. J. Nagrath, Basic Electrical Engineering, Tata Mc Graw Hill. Additional information The laboratory gives basic knowledge on DC and AC network examination. The student will connect circuits according to a schematic and perform all necessary measurements: measurements in AC/DC circuits current, RLC resonance, mutual- and self- inductance, hysteresis in magnetic circuits, transformer, transient states in DC circuits. Course title ELECTRIC DRIVES Teaching method Lecture and laboratory Person responsible for the course Andrzej BODNAR, Prof. Course code (if applicable) E-mail address to the person responsible for the course andrzej.bodnar@zut.edu.pl ECTS points 4 Type of course Optional Level of course S1 Semester Winter or summer Language of instruction English Hours per week lectures – 2h laboratory – 1h Hours per semester lectures – 30h laboratory – 15h 17 Objectives of the course The lecture gives basic knowledge on drives equipped with electrical motors (motors and their control systems – rules of functioning and technical solutions, selection of the motor and the drive controller). Entry requirements Finished courses on “electrical engineering” and “fundamentals of control systems”. Course contents Electric drives – basic characteristics, nominal values. Fundamental information on DC, AC and stepping motors – construction, static and dynamic characteristics, heating, limitations, speed control, acceleration and braking. Servo-drives – structure, transfer functions, dynamic response, control quality, static and dynamic errors. Power units, drive control units – thyrystor controller, PWM converter, vector control, safety. Position measuring systems – encoder, resolver, inductosyn, laser system. Linear drives – motors, features, technological problems. Laboratory: Servo-drive testing. Drive efficiency and power loss. Testing positioning accuracy. Tool path errors. Stepping motors. Assessment methods Oral exam and laboratory reports. Recommended readings 1. Rashid M.H.: “Power Electronics”. Pearson Ed. – Prentice Hall, London 2004 2. Harter J.: “Electromechanics: Principles, Concepts and Devices”, Prentice Hall, 2001 Additional information Course title DYMANICS OF MECHANICAL SYSTEMS Teaching method Laboratory (practical exercises) Person responsible for the course Marcin Chodźko Course code (if applicable) E-mail address to the person responsible for the course marcin.chodzko@zut.edu.pl ECTS points 2 Type of course Optional Level of course S2 or S1 Semester winter or summer Language of instruction English Hours per week 2 Hours per semester 30 Objectives of the course 1. 2. 3. 4. 5. The student should understand the basic physical concepts of dynamics The student should understand relations between time, frequency and modal domains. The student should be able to build equations of motion for simple structures. The student understands the basics of dynamic measurements. The student should be able to apply theoretical knowledge and have practical skills in estimation of dynamic properties of investigated structure. Entry requirements Mathematics, mechanics, statistics, mechanical vibration theory Course contents Vibration of supported rigid body, self–excited vibration, dynamic vibration absorbers and auxiliary mass dampers, transient response, measurement equipment and its use, machine tool vibrations, balancing of rotating machinery, vibration isolation. Assessment methods Laboratory reports and final test 18 Recommended readings 1. Harris’ Shock and Vibration Handbook. Cyril M. Harris (editor). McGraw-Hill 2002 2. Graham Kelly: Fundamentals of Mechanical Vibrations. McGraw-Hill 2000 3. Harold Josephs, Ronald Huston: Dynamic of Mechanical Systems. CRC Press 2002 Additional information Course title BASICS OF CONTROL THEORY FOR LINEAR SYSTEMS Teaching method Lecture and laboratory Person responsible for the course Andrzej BODNAR, Prof. (lab. - Arkadiusz PARUS, DSc.) Course code (if applicable) E-mail address to the person responsible for the course andrzej.bodnar@zut.edu.pl ECTS points 5 Type of course Optional Level of course S1 Semester winter or summer Language of instruction English Hours per week 4 Hours per semester 60 (30 lectures, 15 tutorials, 15 laboratory) Objectives of the course The lecture gives basic knowledge on linear control system theory and design. Tutorials and laboratory exercises help students to deepen and apply their knowledge for solving practical problems. Entry requirements Basics of physics. Course contents Mathematical models. Closed loop systems. System transfer function. Block diagrams. Pulse and step response. Frequency response and system bandwidth. Characteristics of elementary systems. Static errors and error propagation. Stability criteria. Roots on s-plane. Performance specification. Basics of linear control system design; PID controller. MIMO systems. State variables. Controllability and observability. Dynamical observers. Robustness. Dealing with nonlinearity. Tutorials concentrate on problems of assessing limits of stability, system response and control errors in linear systems. In laboratory students determine transfer functions and other characteristics of real systems. The aim of some exercises is to simulate a control system with the help of Matlab - Simulink. Assessment methods Two term-time written tests, laboratory reports. Exam. Recommended readings 1. Rowland J.R.: “Linear Control Systems. Modeling, analysis, and design”. John Wiley, New York 1986 Additional information Course title SURFACE ENGINEERING Teaching method lecture / Laboratory Person responsible for the course Prof. J.Baranowska E-mail address to the person responsible for the course Jolanta.baranowska@zut.edu.pl 19 Course code (if applicable) ECTS points 3 Type of course optional Level of course S1 Semester Winter/summer Language of instruction English Hours per week L–1 Lab – 2 Hours per semester L – 15 Lab – 30 Objectives of the course Introduction to surface phenomena, surface engineering and technology Entry requirements Passed the examination of Chemistry, Physics and Fundamentals of Material Science and Mechanics Course contents Lectures: Properties of surface layers, Surface phenomena, Corrosion resistance of surface layers, tribological behavior of coatings, surface preparation, methods of surface and coatings technology, surface characterization, selection of coatings and surface technology Laboratory: selected coatings technologies, surface layers characterization (AFM, nanoindentation, chemical analysis, phase composition), wear and corrosion tests, Assessment methods Recommended readings Oral exam, and training 1. 2. 3. Ed. J.R.Davis Surface Engineering for Corrosion and Wear Resistance, 2001, ASM International Ed. G.W. Stachowiak, Wear Materials, Mechanisms and Practice, 2005 John Wiley & Sons. Ed. A.A.Tracton: Coatings technology: Fundamentals, Testing and Processing Techniques, 2006 CRC. Additional information The group should be less than 10 students Course title RECYCLING I Teaching method lecture Person responsible for the course Prof. A.Błędzki Course code (if applicable) E-mail address to the person responsible for the course Andrzej.bledzki@zut.edu.pl ECTS points 1 Type of course optional Level of course S1 Semester summer Language of instruction English Hours per week L–1 Hours per semester L – 15 Objectives of the course Introduction to plastic recycling on the level which gives students the basic knowledge concerning the legislative, economical and technical issues. Entry requirements Completed courses of Polymer Materials II and Polymer Processing I Course contents The Law regulations of recycling in the world. Economical aspects of recycling of polymer materials. Systems of collecting recyclable materials. Machines and devices for recycling of polymers. Sorting and processing recyclables. Filtration of wastes in melting state. Lines for recycling of polymers. 20 Assessment methods grade Recommended readings 1. La Mantia F., Handbook of Plastic Recycling , RapraTech.,Shawbury 2002 2. Scheirs J., Polymer recycling: Science, Technology and Applications, John Wiley and Sons, Chichester, 1998 3. Raymond J., Plastics Recycling: Products and Processes, Hanser, Munich, 1992 4. Henstock M., Polymer Recycling, Rapra Technology, Shawbur, 1994-2001 5. Lund H., Recycling Handbook, McGraw-Hill, New York, 1993 6. Ehrig R. J., Plastics Recycling – Products and Processing, Hanser, New York 1992 7. Bisio A., Xanthos M., How to Manage Plastic Waste, Hanser, Munich, 1994 Additional information non Course title POLYMER PROCESSING I Teaching method lecture / laboratory Person responsible for the course PhD Konrad Kwiatkowski Course code (if applicable) E-mail address to the person responsible for the course konrad.kwiatkowski@zut.edu.pl ECTS points 4 Type of course Obligatory Level of course S1 Semester Winter / Summer Language of instruction English Hours per week L–2 Lab – 2 Hours per semester L – 30 Lab – 30 Objectives of the course To provide the theoretical knowledge on processing of polymers. Information about physical properties and processing methods of thermoplastic materials. Entry requirements Basic knowledge on thermoplastic polymer materials. Course contents Processability of thermoplastics. Material preparation for moulding. Polymer additives and their role in polymer systems. Processing methods: press moulding, extrusion moulding, injection moulding, calendaring, blow moulding, vacuous moulding. Finishing. Joining. Assessment methods Written and oral exam Recommended readings 1. Harper Ch.A., Handbook of Plastic Processes, Wiley Insc. Hoboken 2006 2. Cogswell F.N., Polymer Melt Rheology, Woodhead Pub. Ltd, Cambridge 1997 Additional information None Course title POLYMER PROCESSING II Teaching method Lecture (L) / Laboratory (Lab) Person responsible for the course PhD Magdalena Urbaniak E-mail address to the person responsible for the course magdalena.urbaniak@zut.edu.pl 21 Course code (if applicable) 10-W-WIMiM-12/13 ECTS points 5 Type of course Obligatory Level of course BSc Semester summer Language of instruction English Hours per week L–2 Lab – 2 Hours per semester L – 30 Lab – 30 Objectives of the course To provide the theoretical knowledge on reactive resins with respect given to their thermophysical and technological properties also on processing methods of resin materials. To give the practical skills in preparation of castings and laminates also in testing of strength properties of the polymer composite materials. Entry requirements To be familiar with Polymer Materials II and Polymer Processing I Course contents Resins. Mechanism of curings. Technological properties, processability of unreinforced and reinforced resins, preparation of foamed products. Polymer composite materials. Processing of composites. Assessment methods L – written exam Lab – written reports Recommended readings Obligatory 1. Harper Ch.A.: Handbook of plastic processes, Wiley Inters., Hoboken 2006. 2. Pascault J.-P., Sautereau H., Verdi J., Williams R.J.J.: Thermosetting Polymers, Marcel Dekker, New York 2002. 3. Miller T.E.: Introduction to Composites, 4th Edition, Composites Institute, Society of the Plastics Industry, New York 1998. 4. Mallick P.K., Newman S.: Composite Materials Technology: Processes and Properties, Hanser, Munich 1990. Additional 1. Wilkinson A.N., Ryan A.J.: Polymer processing and structure development, Kluwer Academic, Dordrecht 1998. 2. Prime R.B.: Thermosets, in "Thermal characterization of polymeric materials", ed. E.A. Turi, 2nd Edition, Academic Press, London 1997, vol. 2, chapter 6, pp. 1379–1766. Additional information Laboratory groups – max. 6 persons Course title POLYMER MATERIALS II Teaching method Lecture and laboratory Person responsible for the course Prof. Z. Rosłaniec Dr inż. A. Szymczyk Course code (if applicable) E-mail address to the person responsible for the course zbigniew.roslaniec@zut.edu.pl AnnaS.zymczyk@zut.edu.pl ECTS points 5 Type of course obligatory Level of course S1 Semester Summer or Winter Language of instruction English Hours per week L–2 Lab – 2 Hours per semester L – 30 Lab – 30 22 Objectives of the course Student will acquire knowledge about chemistry, technology and processing of rubber. Student will be able to compare the chemical structure, properties, compounding, processes and applications of the main types of rubber TPE. Reference is made to the place of TPEs relative to vulcanised rubber and thermoplastics and the future potential for these materials. Student will be trained in and perform ASTM procedures and standard rubber laboratory procedures. Entry requirements There is no specific entry requirement for these course. Course contents Elastomers: type of elastomer materials and their application; rubber elasticity: stress-strain relationship, elongation and compression set. Rubber compound: rubbers, curing system, fillers, plasticizers, antioxidants. Rubber vulcanization: chemistry and technology. Rubber processing. Rubber for food application. Thermoplastic elastomers (TPE). Assessment methods - oral exam - laboratory reports Recommended readings 1. Mark J.E., Erman B., Erlich F.R., The Science and Technology of Rubber, Elsevier, Amsterdam 2005 2.Franta I., Elastomers and Rubber Compounding Materials,Elsevier, Amsterdam 1989 3.Holden G.,Kilcherdorf H.R., Quirk R.P., Thermoplastic Elastomers, Hanser, Munich 2004 4.Fakirov S., Handbook of Condensation Thermoplastuc Elastomers, Wiley-VCH, Wetheim 2004 Additional information There are no notes for this course. Course title PACKAGING I Teaching method lecture Person responsible for the course Prof. A.Błędzki Course code (if applicable) E-mail address to the person responsible for the course andrzej.bledzki@zut.edu.pl ECTS points 1 Type of course optional Level of course S1 Semester summer Language of instruction English Hours per week L–1 Hours per semester L – 15 Objectives of the course The course provides a theoretical knowledge on packaging materials, their processing and applications. Students obtain a basic knowledge necessary in packaging industry, like material selection in regard of application, usage, processing equipment and costs. Entry requirements Completed courses of Polymer Materials II and Polymer Processing I Course contents Plastics Packaging: properties, processing, applications and regulations. Film properties of plastics and elastomers. Flexible packaging - adhesives, coatings and processes. Rigid plastics packaging PET packaging technology. Recycling packaging materials. Intelligent packaging. Storage and distribution Assessment methods grade Recommended readings 1. Selke S., Culter J., Hernandez R., Plastic Packaging: Properties, Processing, Applications and Regulations, Hanser, Munich, 2004. 2. O.-G. Piringer, A.L. Baner., Plastic Packaging Materials for Food: Barrier Function, Mass Transport, Quality Assurance and Legislation ,Wiley-VCH, Weinheim, 2000. 23 Additional information none Course title NANOMATERIALS Teaching method lecture Person responsible for the course Prof. A.Biedunkiewicz Dr M.Kwiatkowska Course code (if applicable) E-mail address to the person responsible for the course Anna.biedunkiewicz@zut.edu.pl ECTS points 3 Type of course obligatory Level of course S1 Semester Summer and winter Language of instruction English Hours per week L–2 Hours per semester L – 30 Objectives of the course Making students knowledge about the nanomaterials, nanocomposites and advanced technologies of their manufacturing and investigation Entry requirements Knowledge about materials science Course contents Nanoparticles, nanomaterials, nanocomposites - definitions and fundamental classification. Materials Science at the nanoscale. Synthesis and properties of nanostructural coatings. Manufacturing processes. Sintering of nanoceramics. Nanoceramics. Nanocomposites. Mechanical and nanomechanical properties. Polymer nanocomposites: definitions, structures, key factors, application potential. Nanofillers to polymers: classification, structures, physical properties. The effects of nanofillers on polymer systems. Characterization tools. Direct Methods: optical, electron, and scanning probe microscopy. Indirect methods: diffraction techniques for periodic structures. Assessment methods written exam(50%) and home prepared essay on a given subject Recommended readings 1. Brechignac C., Houdy P., Lahmani M.,(Eds.) Nanomaterials and Nanochemistry, Springer, Berlin Heidelberg New York 2007 2. Kny E.; Nanocomposite materials, Trans Tech. Pub.Ltd, Zurich, Enfield, 2009 3. Wang Z., L.; Characterization of nanophase materials, Wiley-VCH Weinheim, 2000 4. Nanomaterials Handbook, Ed.Y.Gogotsi, CRC Taylor &Francis, 2006 5. Klein L.C., Processing of nanostructured sol-gel materials [w] Edelstein A.S., Cammarata R.C. (red.), Nanomaterials: synthesis, properties and applications, Institute of Physics Publishing, Bristol i Filadelfia, 1996 6. Gupta R.K., Kennel E.; Polymer nanocomposites handbook, CRC Press, 2008; 7. Mai Y.W., Yu Z-Z.; Polymer nanocomposites, CRC Press, 2006; Additional information 24 Course title METHODS AND TECHNIQUES OF MATERIALS TESTING Teaching method lecture / Training Person responsible for the course Dr P.Kochmański E-mail address to the person responsible for the course Pawel.kochmanski@zut.edu.pl Course code (if applicable) 6-W-WIMiM-10/11 ECTS points 4 Type of course elective Level of course S1 Semester winter Language of instruction English Hours per week L–2 T–2 Hours per semester L – 30 T – 30 Objectives of the course General knowledge about methods and techniques of materials investigation (structure and properties), abilities of method selection and interpretation of results, sample preparation, limitations of the methods Entry requirements Knowledge of general physics, materials science, physical metallurgy Course contents Light Microscopy. Scanning Electron Microscopy Atomic Force Microscopy. Transmission Electron Microscopy. Energy−Dispersive X−Ray Spectroscopy. Wavelenght − Dispersive X−Ray Spectroscopy. Scanning Transmission Electron Microscopy. X−Ray Diffraction, Nanoindentation Assessment methods oral / written exam Recommended readings 1. Goldstain J.I., Newbury D.E., Echlin P., Joy D.C., Fiori C., Lifshin E.: Scaning electron microscopy and X-ray microanalysis, 3rd ed, Springer Verlag, 2003 2. AR Clarke and CN Eberhardt, Microscopy Techniques for Materials Science, Woodhead Publishing Limited, Cambridge England 2000. 3. Fischer-Cripps, A.C. Nanoindentation. (Springer: New York), 2004. 4. ISO 14577-2 - Instrumented indentation test for hardness and materials parameters. Part 2: Verification and calibration of testing machines. Section 4: Direct verification and calibration. 5. Encyclopedia of Materials Characterization. Surfaces, Interfaces, Thin Films. Editor: Lee E. Fitzpatrick, USA 1992. 6. R. Jenkins and R.L. Snyder (1996):Introduction to X-ray Powder Diffractometry, 7. J. Wiley and Sons, Inc. (New York, USA) ISBN 0 -471 -51339 -3 Additional information laboratory groups – max 6 persons Course title METALLIC MATERIALS Teaching method lecture / Laboratory Person responsible for the course prof. nzw. dr hab. inż. W. Jasiński Course code (if applicable) Type of course Compulsory E-mail address to the person responsible for the course walenty.jasinski@zut.edu.pl ECTS points 4 Level of course S1 25 Semester winter Language of instruction English Hours per week Lecture – 2 Laboratory – 2 Hours per semester Lecture – 30 Laboratory – 30 Objectives of the course The student receives a broad spectrum of information on the metallic materials used in the modern world Entry requirements mathematics, physics, chemistry, technical mechanics, strength of materials Course contents Carbon steels. Strengthening mechanism in carbon structural steels. Engineering steels. Tool steel alloys. Stainless steels. Corrosion resistant metals. Creep resistant Fe-, Ni- and Co-based alloys. Intermetallic compounds. Precipitation hardened steel. Wear resistant steels and cast iron. Common nonferrous alloys. Alloys for special applications. Assessment methods - written exam - grade Recommended readings 1. Metals Handbook. American Society for Metals, Ohio. 2. Encyclopedia of Materials Science and Engineering, Mitchel E. Bever, Pergamon Press 3. Materials Science and Technology. A Comprehensive Treatment, P.W. Cohan, P. Haasen, E.J. Kramer 4. Metallurgy Fundamentals, Daniel A. Brandt, The Goodheart-Wilkox Company, inc. 1992 5. Inroduction to Enginering Materialas, Veron John, Macmillan , 1992 6. Enginering materials Technology, W. Bolton, 1989 7. Mechanical properties of crystalline and noncrystaline solids, Urusovskaya A.A., Sangwal K., Politechnika Lubelska, 2001 8. Enginering Materials, V.B. John, Macmillay, 1990 Additional information Number of students in the group 10. Course title METAL AND CERAMIC COMPOSITES Teaching method lecture Person responsible for the course Prof. J. Nowacki Course code (if applicable) E-mail address to the person responsible for the course jerzy.nowacki@zut.edu.pl ECTS points 3 Type of course compulsory Level of course S1 Semester winter Language of instruction English Hours per week L–2 Hours per semester L – 30 Objectives of the course Approaching to know; essence and technology of metal and ceramic composites. To acquire ability of selection and design of metal and ceramic composites for machine, structures and machine elements, and devices. Entry requirements Basses of Materials Science I i II, Chemistry I, Physics I i II. Course contents The advantages and limitations of metal matrix (MMC) and ceramic-matrix (CMC) composites in comparison with polymer matrix composites. MMC and CMC matrix and fiber materials. Major types of MMC and CMC, the characteristics of the commonly used reinforcing fibers, and their 26 effect in improving mechanical properties. True particulate-reinforced composite materials. Dispersion-strengthened composites. Fiber-reinforced composites. Predicting properties of metal matrix and ceramic-matrix composites. Manufacturing fibers and composites fiber-reinforced systems. Laminar composite materials. Manufacturing of laminar composites. Concrete. Sandwich structures. Assessment methods written exam 1. 2. 3. Recommended readings 4. 5. Barbero Ever J Introduction to composite materials design -- Boca Raton [etc.] : CRC Press/Taylor & Francis Group, cop. 2011. Decolon Christian Analysis of composite structures-- London : Kogan Page Science, 2004. Tsai Stephen W. Red Strength & life of composite Composites Design Group. Department of Aeronautics & Astronautics -- Stanford : Stanford University, cop. 2008. Chung Deborah D.L. Composite materials functional materials for modern technologies -London : Springer-Verl., 2003. Sobczak Jerzy Atlas of cast metal-matrix composite structures. Pt. 1, Qualitative analysis -Warsaw : Motor Transport Institute ; Cracow : Foundry Research Institute, 2007. Additional information none Course title FUNDAMENTALS OF MATERIAL SCIENCE Teaching method lecture / laboratory Person responsible for the course dr inż. M. Ustasiak Course code (if applicable) E-mail address to the person responsible for the course mieczyslaw.ustasiak@zut.edu.pl ECTS points 4 Type of course Compulsory Level of course S1 Semester winter Language of instruction English Hours per week Lecture - 2 Laboratory - 1 Hours per semester Lecture – 30 Laboratory - 15 Objectives of the course Student receives the knowledge on plastic deformation, theory of dislocations, elastic and nonelastic mechanism of fracture, the purpose and condition of applying the stress intensity factor, COD and the Rice integral; the kinds of loading, the fractography and different kinds of fracture. Entry requirements The basis of crystallography, elastic mechanics, the theory of strength materials, the basic knowledge of metals. Course contents Lattice and lattice defects. Elements of theory of dislocations. Elasticity and plasticity of metals. Linear elastic. Fracture mechanics. Elastic-plastic fracture mechanics. Fracture mechanics of metals. Fatigue metals and stress corrosion cracking. Creep and stress rupture. Fractography. Assessment methods written exam Recommended readings 1. D.Hull Introducton to Dislocations. Pergamon Press 1975 2. D.Hull,D.J.Bacon Introduction to Dislocations Butterworth 2007 3. A.S.Tettelman,A.J.McEvily, Jr Fracture ot Structura Materials 4. G.E. Dieter, Mechanical Metallurgy, International Student Edition 5. John Wiley, Metais Handbook. 6. Anderson T.L., Fracture Mechanics. Fundamentals and Aplications, Taylor & Francig, 2005 27 Additional information Number of students in a group max 10 Course title CORROSION PROTECTION Teaching method Lecture/Laboratory Person responsible for the course Prof. A.Biedunkiewicz Course code (if applicable) E-mail address to the person responsible for the course Anna.biedunkiewicz@zut.edu.pl ECTS points 3 Type of course compulsory Level of course S1 Semester Summer and winter Language of instruction English Hours per week L–1 Lab – 1 Hours per semester L – 15 Lab. – 15 Objectives of the course Making students knowledge and understanding about corrosion phenomenon in order to appreciation of the main reason of the destruction and erosion of the constructions and in order to aware using of the methods in corrosion protection; skills in Entry requirements Knowledge about general chemistry, physics and materials science Course contents Lectures Corrosion principles. Forms of corrosion. Corrosion testing. Materials selection: metals and alloys, metal purification, non-metallic materials. Alteration of environment: changing medium, inhibitors. Design: wall thickness, design rules. Cathodic and anodic protection: protective currents, anode selection, prevention of stray-current effects. Coatings: metallic, other inorganic and organic. Economic considerations. Corrosion control standards. Pollution control. Laboratory Polarization phenomenon. Passivity and activity of metals. Pitting. Potentiodynamic curves corrosion properties test of carbon steel, conventional stainless steel, aluminium alloys, copper alloys, titanium alloys. SST. Galvanic corrosion – welding joint. Oxidation kinetics. Electrochemical etching. Assessment methods written exam (lectures) (50%) and home prepared essay on a given subject - grade on the basis continuous assessment during the trainings 1. 2. Recommended readings 3. 4. Additional information Pourbaix, M. J. N.: Atlas of electrochemical equilibria in aqueous solutions, Pergamon Press, New York, 1966 M.G.Fontana, N.D. Greene, Corrosion Engineering, Ed.McGraw-Hill Book Company, USA, 1978, ISBNN 0-07-021461-1 Analytical Methods in Corrosion Science and Engineering, Ed.Ph.Marcus, F.Mansfeld, CRC Taylor & Francis Group, 2006 Handbook of Cathodic Protection-Theory and Practice of Electrochemical Protection Processes, W. von Baeckmann, W.Schwenk, W.Pronz; Gulf Publishing Company, Houston, 1989 The number of students during the training is limited to 12 person 28 Course title CERAMICS Teaching method lecture / Laboratory Person responsible for the course Prof. J. Nowacki Course code (if applicable) E-mail address to the person responsible for the course jerzy.nowacki@zut.edu.pl ECTS points 4 Type of course compulsory Level of course S1 Semester winter Language of instruction English Hours per week L–2 Lab – 1 Hours per semester L – 30 Lab – 15 Objectives of the course Approach to know; essence and technology of ceramics. To acquire ability of selection and design of ceramics for machine, structures, and machine and devices elements. Entry requirements Basses of Materials Science I i II, Chemistry I, Physics I i II. Course contents Short-Range order in crystalline ceramic materials. Long-range order in crystalline ceramic materials. Silicate structures. Imperfections in crystalline ceramic structures. Noncrystalline ceramic materials. Deformation and failure. Phase diagrams in ceramic materials. Processing of ceramics. Manufacturing processes associated with ceramics, glass, and superconductors. Preparation of ceramic powders, followed by operations that produce discrete parts through the basic processes of casting, pressing, extrusion, and molding. Drying and firing, followed by finishing operations on ceramics. Glass manufacture involves production of continuous shapes, such as plate, tube, and bars, through drawing, rolling, or floating methods; for discrete products, the operations typically consist of molding, blowing, and pressing. Processing of superconductors, which are produced mainly through the oxide-powder-in-tube process. Applications and properties of ceramics. Concrete. Carbon materials. Assessment methods written exam Recommended readings 1. Bansal Narottam P. Red Handbook of ceramic composites -- Boston : Kluwer Academic Publ., 2005. 2. Pampuch Roman, Stadler Józef. Tł. Ceramic materials : an introduction to their properties -Warszawa : PWN-Polish Scientific Publishers ; Amsterdam [etc.] : Elsevier Scientific Publishing Company, 1976. 3. Low It-Meng (Jim). Red Ceramic matrix composites : microstructure, properties and applications -- Boca Raton [etc] : CRC Press ; Cambridge : Woodhead Publshing Limited, 2006. Additional information none Course title BIOMATERIALS Teaching method lecture / Laboratory Person responsible for the course Prof. Jolanta Baranowska E-mail address to the person responsible for the course Jolanta.baranowska@zut.edu.pl 29 Course code (if applicable) ECTS points 3 Type of course optional Level of course S1 Semester Summer/winter Language of instruction English Hours per week L–2 Lab – 2 Hours per semester L – 30 Lab – 30 Objectives of the course This course is aimed at giving an introduction to polymers used widely in biomedical applications; it will also cover metal and ceramic biomaterials. Entry requirements Passed the examination of Chemistry, Physics and Fundamentals of Material Science I Course contents basic concepts of biocompatibility; environment in bioapplications, synthetic polymers and composites as implants; biodegradable polymers for tissue engineering; metals and ceramic in biomedical applications; surface treatment to improve biocompatibility, surface phenomena in biomedical applications, tissue engineering Assessment methods Written exam (50%) and Home prepared essay on a given subject Recommended readings 1. Black J., Bilogical Performance of Materials, Marcel Dekker, New York, 1999 2. Wise D.L., Biomaterials and Bioengineering Handbook, Marcel Dekker, New York, 2000 3. Ratner B.D., Biomaterials Science, Academic Press, New York 1996 Additional information The group should be less than 10 students Course title BIOCOMPOSITES Teaching method lecture/training Person responsible for the course Prof. A. Błędzki Course code (if applicable) E-mail address to the person responsible for the course Andrzej.bledzki@zut.edu.pl ECTS points 3 Type of course optional Level of course S1 Semester summer Language of instruction English Hours per week L–2 T–2 Hours per semester L – 30 T – 30 Objectives of the course This course is aimed at giving an introduction to biocomposites used widely in technical applications Entry requirements Completed courses of Polymer Materials II and Polymer Processing I Course contents Biomaterials: basic concepts of biocompability; biopolymers and Biocomposites and their application; biodegradable polymers for tissue engineering 30 Assessment methods Recommended readings -grade -essays -project work 1. Bastioli C., Handbook of Bodegradable Polymers, Rapra Technology Limited, Shawbury, 2005. 2. Pickering K. L., Properties and performance of natural-fibre composites, Woodhead Publishing, Cambridge, 2008. 3. Mohanty A. K., Misra M., Drzal L. T., Natural fibres, biopolymers and Biocomposites, CRC Press, Boca Raton, 2005. 4. Baillie C., Green composites: polymer composites and the environment, CRC Press, Boca Raton, 2004. Additional information None Course title PHYSICS OF RENEWABLE ENERGY SOURCES Teaching method Lecture and four laboratory experiments Person responsible for the course Dr. Hab. Janusz Typek Course code (if applicable) E-mail address to the person responsible for the course typjan@zut.edu.pl ECTS points 3 Type of course Optional Level of course S1 Semester Winter or summer Language of instruction English Hours per week Lectures 2h + lab 1h Hours per semester Lectures 30h + lab 15h Objectives of the course To understand physical ideas and issues associated with renewable forms of energy. To gain experience in dealing with practical applications. Entry requirements General knowledge of physics and mathematics. Ability to perform laboratory measurements, general knowledge of measurement techniques and basics of data processing. Course contents Lectures: Introduction to solar energy. Introduction to photovoltaic, band structure of solid state, photovoltaic effect, characteristics of the solar cells. Wind energy-wind power, Betz’ law, basic parameters of the wind, wind turbines. Water energy, ocean energy (OTEC, tidal, wave, salinity difference), conversion of water energy. Origin of geothermal energy, geothermal energy systems, heat pumps. Biomass energy and biomass energy systems. Technologies devoted to storage and transfer. Fuel cells. Four laboratory experiments with: photovoltaic solar cells, heat pump, solar collector, fuel cell Assessment methods Laboratory reports (65%) and home prepared essay on selected subject (35%). Recommended readings Additional information 1. B. Sorensen, Renewable energy, Elsevier 2011 2. Renewable energy focus handbook , Elsevier 2009 The group should be less than 10 students 31 Course title FUNCTIONAL MATERIALS Teaching method Lecture and five laboratory experiments Person responsible for the course Dr. Hab. Janusz Typek Course code (if applicable) E-mail address to the person responsible for the course typjan@zut.edu.pl ECTS points 4 Type of course Optional Level of course S1 Semester Winter or sommer Language of instruction English Hours per week Lectures 2h + lab 2h Hours per semester Lecture 30h + lab 30h Objectives of the course Knowledge of basic classes of functional and multifunctional materials. Understanding of dependence of their specific properties on their structure. Ability of selection of materials and their structure for given practical applications. Entry requirements Basic knowledge of solid materials and electromagnetism is expected. Knowledge of condensed matter physics on the level of typical undergraduate course is highly useful but not required. Course contents Electronic structure of materials (band structure in crystalline solids, classification of materials based on their electronic structure). Semiconducting materials (basic properties of semiconductors, transport properties, heterostructures and their applications). Magnetic materials (magnetic ordering, magnetic materials: metals, alloys, ferromagnetic oxides, and compounds, magnetic resonance). Functional nanomaterials. Lab experiments with solar cells, ferroelectrics, ferromagnets, paramagnets. Assessment methods Laboratory reports (75%) and home prepared essay on selected subject of lab experiments (25%). Recommended readings 1. Handbook of Nanophysics: Functional nanomaterials, ed. Klaus D. Sattler, CRC Press 2011 2. Introduction to Condensed Matter Physics, F. Duan, J. Guojun, World Scientific 2005 Additional information The group should be less than 10 students Course title Modeling and Simulation of Manufacturing Systems Teaching method lecture / seminar / laboratory Person responsible for the course Andrzej JARDZIOCH, DSc, PhD Course code (if applicable) E-mail address to the person responsible for the course Andrzej.jardzioch@zut.edu.pl ECTS points 6 Type of course Optional Level of course S1/S2/S3 Semester winter / summer Language of instruction English 32 Hours per week Lecture Lab -2 - 2 Hours per semester 60 Objectives of the course The students learn the basic concepts of simulation and how to model and to analyze manufacturing systems using the standard simulation software (eM-Plant, Plant Simulation, AnyLogic) Entry requirements Basic information about manufacturing systems Course contents This course deals with the technique of simulation. Simulation is often used to support management and design decisions in complex production systems. The laboratory will be given in a computer lab, where the corresponding production systems are modeled and the performance measures are analyzed using standard simulation software (eM-Plant, AnyLogic). During the course, the students will work on several assignments and cases. Assessment methods Assignment/work on case studies (individual and in groups), presentation, class participation Recommended readings Bangsow Steffan: Use Cases of Discrete Event Simulation: Appliance and Research Springer Verlag, Mai 2012 MengChu Zhou, Kurapati Venkatesh: Modeling, Simulation, and Control of Flexible Manufacturing Systems, World Scientific Publishing, 1999 Additional information Course title FINAL PROJECT Semester Winter/summer Additional information For datailed information please contact faculty coordinator – dr Anna Majrzycka, anna.majchrzycka@zut.edu.pl ECTS points 8 33