EFFECT of the INTRAWALL MICROPOROSITY on the DIFFUSION CHARACTERIZATION of BI-POROUS SBA-15 MATERIALS VINH THANG HOANG a,QINGLIN HUANG b, MLADEN EIC b*, TRONG ON DO a, and SERGE KALIAGUINE a a Department of Chemical Engineering, Laval University, Ste-Foy, Québec, Canada, G1K 7P4 b Department of Chemical Engineering, University of New Brunswick, P.O Box 4400, Fredericton, N.B., Canada, E3B 5A3 Abstract In our recent study [1], a series of synthesized SBA-15 materials were characterized by nitrogen adsorption/desorption isotherms at 77K, and four of them (MMS-1-RT, MMS-1-60, MMS-1-80 and MMS-5-80) were investigated by the ZLC technique involving n-heptane diffusion at a low concentration level. SBA-15 materials proved to have a broad pore size distribution within the micropore/small-mesopore range in the walls of their main mesoporous channels. Desorption/diffusion of n-heptane took place inside the intrawall pores and depended on the relative content of micropores. In this paper, the four selected samples were further investigated with regard to diffusion of two other probe molecules having different kinetic diameter, i.e., cumene and mesitylene. The results show that the diffusivities and activation energies of the three different probe molecules in MMS-1-RT, MMS-1-60 and MMS-1-80 samples are of the same order, while they show an opposite trend relative to their size in MMS-5-80 sample (the lowest micropore content). The transport of these probe molecules is controlled by a combination of micro- and meso-pore diffusion resistances in the intrawall pores. The mesopores in main channels played more and more important role in diffusion processes where the relative micropore volume was decreased, and the critical size of probe molecules increased. The diffusivities in SBA-15 samples were significantly higher than in ZSM-5 zeolites for cumene and mesitylene. The activation energies, in contrast, were found to be much smaller than in corresponding MFI- zeolites. Keywords: Diffusion, micro/mesoporosity, SBA-15, MFI-zeolites, n-heptane, cumene, mesitylene, ZLC technique 1. Introduction In a previous paper [1], we reported the formation and structural characterization of a series of bi-porous SBA-15 materials. These materials were found to have not only an array of hexagonally ordered primary channels but also a certain amount of smaller pores with a broad pore size distribution in the micropore and small mesopore range within the mesoporous walls. The micropores and small mesopores constitute the intrawall porous structure of the SBA-15 materials. The microporosity could be controlled systematically by the synthesis conditions. These results are similar to those reported by several authors [2-9], who indicated the existence of micropores within the pore walls of mesopores. Furthermore, the diffusion of n-heptane in four selected SBA-15 samples (MMS-1-RT, MMS-1-60, MMS-1-80 and MMS-5-80), having different micropore volumes, has been studied by the Zero Length Column (ZLC) technique. Intrawall pores were found to play a major role in controlling diffusion at a low concentration level. The overall diffusion process of nheptane was controlled by a combination of micro- and mesopore-diffusion resistances in the mesoporous walls and depended on the relative content of micropores. In the samples that have relatively high content of micropores, nheptane diffusion process is similar to that of typical microporous adsorbents. As the micropore content is decreased, diffusion becomes more and more controlled by secondary mesopores of the intra-wall pore structure. Furthermore primary mesopores, comprising the main channel structure could also play a role in facilitating transport through the biporous structure of SBA-15 materials with low micropore content. Studies of the simultaneous influence of micropores and mesopores on the mechanisms as well as transport properties of sorbate molecules in the SBA-15 mesoporous materials is an essential first step in developing novel materials for future applications [10-13]. The overall diffusion process in porous materials is often governed by contributions from different transport steps. These can include slow transport through the micropores, and relatively fast diffusion in mesoporous channels. In this regard, using probe molecules with different kinetic diameters in the diffusion study is a promising strategy. In continuation of our previous study introduced above, the diffusion of cumene and mesitylene in the four selected bi-porous SBA-15 samples was investigated using the ZLC method. The diffusivity data obtained for bi-porous SBA-15 materials are compared and interpreted. The specific effect of microporosity on the diffusion of probe molecules was investigated in some detail. 2. Materials and Diffusion Measurements Four hexagonal SBA-15 mesoporous silica samples (MMS-1-RT, MMS-1-60, MMS-1-80 and MMS-5-80) having different microporosities described in the previous paper [1] were used. The physico-chemical properties of these materials are summarized in Table 1. n-Heptane, cumene and mesitylene were used as probe molecules. n-Heptane has a kinetic diameter of 0.43 nm about twice smaller than mesitylene (0.87 nm), while, cumene or isopropyl benzene has a kinetic diameter of 0.67 nm [14]. Diffusion measurements were carried out using the standard ZLC method. Details of the method are given elsewhere [1,15]. Temperatures investigated in this study were in the range of 30 to 70oC. Sorbate gas-phase concentrations were adjusted and maintained within the linear region of the adsorption isotherm as required by the ZLC theory. Separate blank experiments were carried out to determine a cut-off point for the analysis of ZLC curves and then desorption data were fitted with the ZLC model [1]. 3. Results and discussion The effect of purge gas flow rate on ZLC desorption curves for mesitylene diffusion measurements in MMS-1-60 sample of a bi-porous micro/mesoporous structure is displayed in Figure 1. 1 1 (b) (a) 100 ml/min C/Co C/Co 50 ml/min 200 ml/min 0.1 150 ml/min 0.1 0 100 200 300 Ft (ml) 400 500 600 0 100 200 300 400 Time (sec) Figure 1. Effect of flow rate on experimental (symbols) and theoretical (solid lines) ZLC curves of mesitylene over MMS-1-60 sample at 50oC: F (ml/min) = 50 (); 100 (); 150 (); and 200 () Table 1. Textural properties of mesoporous SBA-15 silica* Sample MMS-1RT 1 RT 680 362 0.447 MMS-160 1 60 750 415 0.579 MMS-180 1 80 860 578 0.854 Heating time (day) Synthesis temperature (oC) SBET (m2/g) Smeso (m2/g) Total pore volume, Vt (cm3/g) Total mesopore volume, Vmeso 0.324 0.459 0.747 (cm3/g) Primary mesopore diameter 4.6 5.5 7.1 (nm) Micropore volume (cm3/g) 0.121 0.119 0.105 Total intrawall pore volume 0.187 0.220 0.332 (cm3/g) % Micro-porosity (percentage of micropore volume in the 64.7 54.1 31.6 total intrawall volume) * Data taken from Vinh Thang et al. [1] MMS5-80 5 80 920 733 1.106 1.053 7.8 0.059 0.318 18.6 Figure 1a shows ZLC desorption Table 2. Diffusivity data of mesitylene in curves at 50oC and different flow MMS-1-60 sample at 50oC at various flow rates. In this diagram normalized rates sorbate effluent concentrations Flow rate Temperature are plotted against the total purge L Deff/R2 (s-1) (ml/min) (oC) volume, Ft. At the short time 50 4.2 0.29810-3 asymptotes (Ft < 100ml) the 100 5.3 0.30010-3 50 ZLC desorptions curves are 150 8.0 0.30110-3 similar, indicating that the 200 10.0 0.30010-3 transport is approaching the equilibrium control limit. However, at the long time region (Ft > 200ml) the curves clearly diverge, thus confirming all of them being in kinetically (diffusion) controlled regime regardless of the purge flow rate [16]. The same results indicating diffusion control regime were obtained for the other two sorbates investigated in this study, i.e., n-heptane and cumene. The values of effective diffusional time constant (Deff/R2) derived from the model fitting with experimental ZLC curves at different purge flow rates as shown in the Figure 1b are listed in Table 2. The fitted Deff/R2 values were found to be practically the same for all flow rates in conformation with the summary curves shown in Figure 1a. This analysis also generally confirms the diffusion-controlled mechanism in this mesoporous solid that possesses distinctive micropores in the walls of its principal mesoporous structure. Representative experimental and theoretical ZLC curves for mesitylene and cumene in four SBA-15 samples at different temperatures are presented in Figures 2. A good agreement between experimental results and theoretical fittings is observed for these two sorbates as well. Summary of effective diffusional time constants (Deff/R2) extracted from the model fittings of the experimental ZLC curves together with corresponding parameter L values for all sorbates are summarized in Table 3. The table also includes the values of effective diffusivity and activation energy, which were obtained from particle size analysis using SEM micrographs [1], and Arrhenius-type relationship, respectively. As can be seen from Table 3, the effective diffusivity values of molecules in the four SBA-15 samples were found to be in the order of mesitylene < cumene < n-heptane, which, as expected, shows the opposite trend with respect to their critical molecular sizes, thus indicating the important role of this geometrical factor regarding diffusion rate. Furthermore, the effective diffusivities for all sorbates increase with the decrease of the relative content of micropore volume in these samples, e.g., the diffusion rate of each sorbate is in the following order: MMS-5-80 > MMS-1-80 > MMS-1-60 > MMS-1-RT. In comparison to MFI-zeolites, i.e., all silica zeolite silicalite, diffusion of cumene and mesitylene in SBA-15 samples is generally much faster. For example, values of the effective diffusivity for mesitylene in SBA-15 samples are about six orders of magnitude higher than in ZSM-5 zeolite measured from the liquid phase using volumetric method as reported by Choudhary et al. [14,17]. For cumene, the values of the effective diffusivities are about four orders of magnitude higher than those reported by Choudhary et al. [18] also measured from the liquid phase. It is very unlikely that relatively large organic molecules, in particular mesitylene, can penetrate the internal structure of silicalite (micropores of the main channels are only about 0.6 nm in diameter). It is plausible that diffusion in this case occurs at the external surface of silicalite crystals. On the other hand it is obvious that the mesoporous structure of SBA-15 samples has a very strong effect on diffusion. The introduction of main and small mesopores is equivalent to an increase of external surface area and makes probe molecules more easily accessible to micropores. However, diffusivity of relatively small n-heptane molecule in SBA-15 samples is roughly equal to the diffusivity in silicalite (values extrapolated from the ZLC data presented in Kärger and Ruthven [19]). 1 1 (a) 30oC o (a) 0.1 C/Co C/Co 30 C 70oC 70oC 0.1 50oC o 50 C 0.01 0.01 0 100 200 300 400 0 50 100 Time (sec) 150 200 Time (sec) 1 1 (b) (b) o o 0.1 30 C C/Co C/Co 30 C 70oC 0.1 70oC o o 50 C 50 C 0.01 0.01 0 100 200 300 400 0 50 100 Time (sec) 150 1 1 (c) (c) o o 30 C C/Co C/Co 30 C 0.1 o 70 C 0.1 o 70 C 50oC o 50 C 0.01 0.01 0 100 200 300 400 0 50 100 Time (sec) 150 200 Time (sec) 1 1 (d) o 30 C 0.1 (d) C/Co C/Co 200 Time (sec) 30oC 0.1 o o 70 C 70 C o 50 C o 50 C 0.01 0.01 0 100 200 300 400 0 50 100 Time (sec) Time (sec) Mesitylene Cumene 150 200 Figure 2. Effect of temperature on experimental (symbols) and theoretical (solid lines) ZLC curves for mesitylene and cumene, lnc/co versus t, at flow rate of 200ml/min: (a) MMS-1-RT; (b) MMS-1-60; (c) MMS-1-80; and (d) MMS-5-80 Table 3. Diffusivity data of n-heptane*, cumene and mesitylene in MMS-x-y samples T (oC) L 10 8.0 n-Heptane 20 8.0 30 8.0 30 6.8 MMS-1-RT 50 Cumene 7.3 (12 m) 70 7.9 30 7.3 50 Mesitylene 7.8 70 8.5 10 11.5 n-Heptane 20 11.5 30 12.3 30 8.0 MMS-1-60 50 9.0 Cumene (12 m) 70 10.2 30 7.0 50 7.5 Mesitylene 70 9.8 10 12.0 n-Heptane 20 13.0 30 14.5 30 9.4 MMS-1-80 50 10.7 Cumene (15 m) 70 11.7 30 8.0 50 9.0 Mesitylene 70 11.2 10 12.0 20 n-Heptane 16.0 30 20.0 30 12.0 MMS-5-80 50 12.6 Cumene (15 m) 70 15.0 30 10.0 50 12.0 Mesitylene 70 14.0 * Data taken from Vinh Thang et al. [1] Sample Sorbate Deff/R2 (s-1.103) 0.50610-3 0.69210-3 0.94410-3 0.34210-3 0.52010-3 0.75910-3 0.20210-3 0.30310-3 0.41810-3 0.62510-3 0.83710-3 1.10210-3 0.39610-3 0.57010-3 0.78810-3 0.24010-3 0.33910-3 0.45610-3 0.96110-3 1.15010-3 1.37510-3 0.51910-3 0.69910-3 0.91310-3 0.30310-3 0.40010-3 0.51510-3 1.38810-3 1.52610-3 1.65910-3 0.70710-3 0.85210-3 1.00210-3 0.38610-3 0.48110-3 0.58310-3 Deff (m2.s-1) 1.82210-14 2.49110-14 3.39810-14 1.23110-14 1.87210-14 2.73210-14 0.72710-14 1.09110-14 1.50510-14 2.25010-14 3.01310-14 3.96710-14 1.42510-14 2.05210-14 2.82710-14 0.86410-14 1.22010-14 1.64210-14 5.40610-14 6.46910-14 7.73410-14 2.91910-14 3.93210-14 5.13510-14 1.70410-14 2.25010-14 2.89710-14 7.80810-14 8.58410-14 9.33210-14 3.97710-14 4.79210-14 5.63610-14 2.17110-14 2.70510-14 3.27910-14 E (kJ/mol) 22.2 17.2 15.8 20.2 14.8 13.9 12.8 12.2 11.4 6.5 7.5 8.9 2 -1 14 Deff (m .sec x10 ) The variation of the effective diffusivity for n-heptane, cumene and mesitylene with regard to the primary mesopore size of SBA-15 materials at 30 o C is plotted in Figure 3. The figure displays similar trends for all sorbates. Apparently, the effective diffusivity increases only marginally as mesopore size increases from 4.6 to 5.5 nm, while it increases more 12 significantly as mesopore size MMS-5-80 10 increases from 5.5 to 7.8 nm. MMS-1-80 This observation indicates that 8 primary mesopores do not 6 MMS-1-60 influence the diffusion process MMS-1-RT in MMS-1-60 and MMS-1-RT 4 samples. However, it further 2 points out that those mesopores may play a significant role in 0 4.5 5.0 5.5 6.0 6.5 7.0 7.5 8.0 facilitating transport through Mesopore diameter (nm) the biporous structure of SBA15 materials with low Figure 3. Dependence of the effective micropore content such as diffusivity (Deff) on the mesopore diameter at MMS-1-80 and MMS-5-80. 30oC for: () n-heptane; () cumene; and Knudsen diffusion values of the () mesitylene probe molecules investigated in this study in pores of 4-5 nm in diameter are 6-7 orders of magnitude larger than effective diffusivities determined experimentally here. It is therefore anticipated that sorbate molecules effectively slide along the surface rather than execute long trajectories with significant radial displacement in the primary mesopores. The activation energy of desorption of mesitylene and cumene in SBA-15 samples having different micropore volume is in the following order: MMS-1RT > MMS-1-60 > MMS-1-80 > MMS-5-80. The trend is the same as that of nheptane and has been explained in detail in the previous paper [1]. Satterfield et al. [20] reported activation energy of 53.1-66.5 kJ/mol for cumene diffusion in H-mordenite and Choudhary et al. [18] obtained values of 27.5-50.2 kJ/mol for the same species diffusion in ZSM-5. Our activation energy values for diffusion of cumene in SBA-15 samples are much lower in comparison with the above literature values. This conforms to a general pattern of less activated process involving diffusion in mesoporous adsorbents. The existence of micropores and small mesopores has been verified in our previous communication [1]. Imperor-Clerc et al. [8] have reported the existence of micropores corona surrounding the mesopores of SBA-15 materials (pore diameter < 2 nm). Ryoo et al. [4] have proposed a micropore-mesopore network in SBA-15 silica by TEM imaging of the inverse platinum replica. Recently, Galarneau et al. [9] have clearly suggested the presence of two kinds Intrawall pores Mesopore channel Micropores Porous wall between two straight mesopore channels Small mesopores Mesopore channel Figure 4. Schematic structural model of SBA-15 material of complementary porosity, an ultramicroporosity (pore size < 1 nm), and a secondary porosity with a very broad pore size distribution between 0.15 nm and 3-5 nm (depending on synthesis temperature). They also suggested that structural mesopores are connected through micropores. Based on our study and literature results, a schematic diagram of SBA-15 materials is shown in Figure 4. These materials have an array of hexagonally ordered primary mesopore channels and a certain amount of intrawall pores within the mesoporous walls. The intrawall pores include micropores ranging from ultra- to super-micropores and small mesopores, which may open at both ends, i.e., interconnecting with main mesopore channels, or closed at one end. The structure of SBA-15 materials changes with different synthesis conditions. When the synthesis temperature and length of heating time are increased, the mesopore size increases, the wall thickness decreases, and the collapse of the ultramicroporosity follows the formation of secondary porosity, spanning from supermicropores to small mesopores which represent bridges between adjacent mesopores. Generally, if entering a pore is an activated process for a sorbate, the energy barrier is determined by the size of the sorbate molecule and the pore structure. The order of kinetic diameters of sorbates is n-heptane < cumene < mesitylene. It is thus expected that the activation energy of n-heptane is the smallest and that of mesitylene the largest. However, it is interesting to observe that the activation energy in MMS-1-RT, MMS-1-60 and MMS-1-80 is in the opposite order, e.g., n-heptane > cumene > mesitylene, while that in MMS-5-80 is as expected n-heptane < cumene < mesitylene. These results logically suggest that the overall diffusion process in the micro-mesoporous SBA-15 materials is controlled by the micropores/small mesopores (intrawall pores) in the walls of the main channels. By using Horvath-Kawazoe model to analyze nitrogen desorption/adsorption isotherm data of MMS-1-RT, MMS-1-60 and MMS-1-80 samples, we estimated the pore size of microporous channels. When the synthesis temperature increases from room temperature to 80oC, the micropore sizes span from about 0.4 to 0.7 nm, close to the kinetic diameter of n-heptane and cumene, respectively. This provides evidence that n-heptane, and to a lesser extent cumene, can penetrate the microporous channels within the mesoporous wall of these materials. On the other hand, mesitylene having a kinetic diameter of 0.87 nm is very likely excluded from these micropores. Therefore, the adsorbed amount of sorbates in micropores is in the decreasing sequence of n-heptane, cumene and mesitylene. This in turn allows to conclude that the diffusion of smaller molecules, such as n-heptane, is more strongly, if not entirely, controlled by the diffusion resistance in micropores, while the transport of the larger molecules, i.e., cumene and mesitylene, is more controlled by mesopore resistances in intrawall pores, which can explain the trend of activation energy in the three SBA-15 samples. In the case of MMS-5-80 sample, which was synthesized at 80oC for 5 days, all of its ultra-micropores collapsed and only supermicropores and small mesopores having pore size > 1 nm remained in the mesoporous walls. In this case, all molecules can be transported through the intrawall pores and the diffusion involving this material is predominantly controlled by resistance in the secondary and possibly in primary mesopores. This has been confirmed by the lowest values of activation energies for this sample. Moreover the activation energy in MMS-5-80 was in the expected increasing order for n-heptane, cumene and mesitylene, although their differences were not significant. 4. Conclusion In this work, SBA-15 mesoporous materials were further characterized with probe molecules, i.e., cumene and mesitylene using the ZLC technique. Diffusivity values for cumene and mesitylene in SBA-15 samples are much higher than those in conventional microporous zeolites, such as ZSM-5. It was established that diffusion of the probe molecules takes place entirely through the intrawall porous structure and is controlled by the combination of micropore and small mesopore resistances. The primary mesopores may also play a role in facilitating diffusion through the biporous structure of SBA-15 materials with low micropore content. With a decrease of the relative micropore volume, the diffusivity increases and activation energy decreases, and diffusion in small mesopores play a more and more important role. For MMS-1-RT, MMS-1-60 and MMS-1-80 samples, with the increase of molecular sizes, less and less probe molecules can enter the micropores yielding a more mesopore diffusion controlled process and a lower activation energy. For MMS-5-80, the diffusion is similar to the diffusion through a pure mesoporous material, and the trend of activation energy is opposite to that of diffusivity and the same as that of molecular size. These observations seem to imply that there is a large fraction of micropores with size less than 0.7 nm in MMS-1-RT, MMS-1-60 and MMS1-80 samples, and most of micropores in MMS-5-80 sample are larger than 1 nm. By using probe molecules of different critical size, the ZLC method proves to be a simple and reliable technique to study the diffusion mechanism and relate it to structure of the materials. 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