US LTA 138S AIRSHIP AS AN AIRBORNE RESEARCH PLATFORM1 Micah H. Hamley US Lighter Than Air Eugene, Oregon, USA ABSTRACT This paper presents operational considerations of the 138S airship as a research platform. The main focal point is a discussion of methods for integrating sensors and equipment with the airship. Detail is presented on attachment systems for interior and exterior installations of equipment. Other items include payload capabilities, airship performance, a review of past experiments performed, and approximate pricing information. 1.0 INTRODUCTION The 138S airship is a non-rigid airship 160 feet long and 41 feet in diameter. It is propelled by a reliable 300 horsepower Lycoming aircraft engine and has a hydraulic flight control system. The 138S car has 241 ft3 of volume in the cargo compartment; a maximum payload of 3000 pounds, which allows approximately 1300 pounds for equipment, depending on mission requirements; a maximum range of 400 miles; and an average endurance of 17.5 hours for past experiments. Figure 1.1 provides detail on the configuration and terminology of the airship. A significant capability of the 138S airship is ease in integrating equipment. Due to the airships slow speed, antennas, samplers, and meteorological instruments can be mounted on the car or the envelope with minor concern for aerodynamics and structural strength. The strength requirements for installations on an airship are 3 g down, 2.5 g forward, and 1 g sidewards. The 138S is a very stable platform with low vibration in the car and the envelope. Both low loads and low vibration allow the use of laboratory apparatus in equipment installations with minimal modification. The 138S airship has been used by researchers from the Applied Physics Laboratory at the University of Washington and from the Naval Research Laboratory in Washington, D.C. to investigate various atmospheric and oceanographic phenomena. Both of these groups installed equipment inside the car, on the outside of the car, and on the envelope. An external generator and a hoist system were developed for use by researchers. 1Presented at the First International Airborne Remote Sensing Conference and Exhibition, Strassbourg, France, 11-15 September, 1994. I-341 Figure 1.1 US LTA 138S Airship General Arrangement 2.0 EQUIPMENT INTEGRATION The integration of equipment into the 138S airship can be classified into three categories, car interior installations, car exterior installations, and envelope installations. Although every installation is unique, attachment methods for equipment generally follow standard methods. Before discussing various installations and guidelines for installing equipment, an overview of the structure is in order. The 138S airship consists of three major components, a helium filled envelope, rigid tail surfaces, and a control car. The envelope includes the coated fabric hull, two airfilled ballonets, and 16 battens that are attached to the nose dish. The tail surfaces are fabric covered aluminum trusses independently attached in an inverted Y configuration. The car consists of a welded steel framework, a foam core composite shell, aluminum honeycomb flooring, and all of the controls for the aircraft. The car is partitioned between the cockpit and the passenger/cargo area. The passenger/cargo area has seating for 4, (another passenger seat is in the cockpit), or 147 ft 3 of cargo room with an additional 94 ft3 reserved for access. 2.1 CAR INTERIOR INSTALLATIONS Installing equipment in the car is usually accomplished by either attaching standard 19 inch equipment racks or otherwise housed equipment to the existing seat track. The cargo area has two sets of seat track that are 1.27 m (50 in) long. Each set of seat tracks are on 35.56 cm (14.00 in) centers and accept standard Ancra seat track stanchions. The maximum height for racks is 1.82 m (72 in); after the racks are installed, their is an additional 38 cm (15 in) of height within the ceiling truss. A provision near the top of racks should be made to allow them to be secured with cable to an aft truss point. The car has room for up to 4 racks, but if more than two are installed, the rear rack(s) should be less than 51 cm (20 in.) deep. Careful attention should be given to what I-342 Figure 2.1 Car Floor Layout and Isometric View of Car I-343 side(s) of the racks will require access for installation and which side will require monitoring. Equipment must be able to pass through the doors on the car, which are 66 cm X 1.73 cm (26 in X 68 in) with a 15 cm (6 in.) radius at the corners. When equipment cannot be attached to the seat track, it can be bolted to the floor, clamped to the truss, or attached to the car shell. When equipment is bolted to the floor the seat tracks under the equipment are removed. If equipment is bolted to the floor, the car floor panels will have to be replaced after the equipment is removed. Items under 14 kg (30 Ibs) or items that require additional support can be clamped to the truss or attached to the shell. Equipment that requires frequent monitoring or adjustment yet needs to be exterior for readings can be located on the handrail by the door. This allows both access and the ability to store the equipment inside the car for takeoff and landing. Access to equipment exterior to the car can be provided by removing one or both of the doors, which is easy or a window, which is quite complicated. If doors or windows are removed, equipment facing them will need to be environmentally protected. The simplest way to environmentally protect a rack is to make a clear acrylic panel the same size as the rack with Velcro around the acrylic and the edges of the panel. It is recommended that the isle side of equipment not have knobs or wires sticking out without some form of cover since people walking down the isle will tend to brush against them and can unknowingly turn knobs and pull wires. The wiring of scientific equipment by scientists is often more functional than efficient. It is recommended that all wiring be of adequate length for the job and not longer. Another important consideration when wiring is that it weighs a lot. Most laboratory equipment comes with a standard 2 m (6 ft) power cord, this is both bulky and unnecessary. Instead of running all of the equipment off of bunches of power strips, wiring each piece of equipment with correctly sized single wires to enclosed buss bars can save significant weight and be considerably safer. The airship’s removable generator has two circuits: one 20 Amp and one 30 Amp 120V AC at 60 hz. The connections for these are located 25 cm (10 in) above the floor just aft of the starboard door. Both circuits accept MS 3100F16-10P cannon plugs. 2.2 CAR EXTERIOR INSTALLATIONS Their are many different methods for attaching equipment to the exterior of the car. To date, equipment has been attached to the handrail, the shell, the generator, and to a boom attached to the truss. Figure 2.2 shows some of the equipment that has been attached exterior to the car. The boom can be used to rigidly attach equipment or with the hoist, it can allow the deployment and retrieval of 300 kg (650 Ibs) 61 m (200 ft) beneath the airship. Equipment under 68 kg (150 lbs) can be attached to the handrail and also supported with cables to the truss at the top of the car shell. This type of installation is similar to the attachment of the generator. Another similar method of supporting equipment is to hinge it at the handrail, on a rigid mount midway up the car shell, or on the generator and run rope to pulleys and cleats inside the car. This allows I-344 Figure 2.2 Car Exterior with Various Equipment. the equipment to be raised -for takeoff and landing and is illustrated in Figure 2.2. The aerodynamics of external equipment is generally not of great concern, however at 22 m/s (50 mph) the equipment will see moderate aerodynamic forces. It is advisable to fair the equipment so that the entire item is smooth and rounded. An easy method to accomplish this is to glue or Velcro styrofoam to a metal enclosure, form it by sanding or cutting, and glue plastic sheeting to the foam. A well faired item can have 5 times less drag than an unfaired item and will experience far less aerodynamic vibration. Most exterior installations require engineering assistance from US LTA. 2.3 ENVELOPE INSTALLATIONS Attachment to the envelope can be done by either lacing or suspension patches. Small light items, under 33 kg (75 Ibs), are usually laced on as in Figure 2.3. Equipment I-345 should be mounted on a base plate with nothing protruding on the envelope side of the plate. The plate can be constructed of 1.3 mm (.050 in.) aluminum or 3.2 mm (.125 in.) PVC plastic with fasteners countersunk on the envelope side. The envelope side of the plate should be completed covered with felt or similar padding. The perimeter of the plate should have 6.3 mm (.25 in.) holes 25 mm (1 in.) in from the edge evenly spaced approximately 7.6 cm (3 in.) apart. The plate should be sized so that the plate area results in loads less than 73 kg/rn2 (15 Ibs/ft2). If the equipment protrudes away from the envelope, a series of patches can be attached and cabled to the equipment to provide stability. Items that are to be slung away from the envelope are mounted with a series of fan patches or can be slung from the battens. This method is shown in Figure 4.1 Items over 33 kg (75 Ibs) or bulky equipment require specific engineering based on their location and configuration. 3.0 OPERATING ASPECTS The 138S airship was designed to be a workhorse. For its size, it has a large payload, excellent endurance, and reasonable range. This section details the operating constraints of the airship. Figure 2.3 Typical Lacing The 138S airship, with its support Installation. equipment, can fly to remote locations and operate for extended periods of time. The 138S airship can operate at any airfield with a minimal 1000 ft airstrip and the operations support equipment is fully self-contained. 3.1 PAYLOAD/EQUIPMENT SPACE The 138S airship has a maximum of 1360 kg (3000 Ibs) of disposable payload. Because airships have different lifting capabilities under different atmospheric conditions, total disposable payload changes based on mission requirements. For example, a mission that requires 4000 feet of altitude, full fuel, 3 crew members, and the APU has approximately 1200 lbs for equipment; where as a mission that required 1000 feet of altitude, 1/2 fuel, 3 crew members, and the APU has approximately 1900 lbs for equipment. In general the more altitude required or the higher the temperature, the lower the payload. The payload versus altitude is illustrated in Figure 3.1. I-346 3.2 PERFORMANCE Scientific missions usually have a mission profile that contains these elements: takeoff, cruise to station, data runs on station, cruise to landing site, and landing. For the maximum on station time it is recommended that the takeoff site be as close to the operating station as possible. Moving the crew to a new landing Figure 3.1 Payload vs. Maximum Altitude. site during a flight is easy to do. A suitable takeoff and landing facility consists of a flat area, preferably asphalt, concrete or short grass, 300 m (1000 ft) in diameter, a larger area is preferred. The endurance of the 1 38S airship is between 4.5 and 20 hours depending on airspeed, as illustrated in figure 3.2A. During recent scientific research our endurance averaged 17.5 hours. Greater endurance can be obtained with auxiliary fuel tanks, which mount in the car. The airship can fly with full control at 24 km/hr (15 mph) airspeed and has a top airspeed of 87 km/hr (54 mph). During flights flown for APL, the 138S was Figure 3.2A Range Vs Airspeed Figure 3.2B Endurance Vs Airspeed I-347 maintaining an altitude of 70 m (230 ft) within 5 m (15 ft) for 1 hour data runs. During missions that are flown near equilibrium, the 138S airship has the ability to hover over a target area or remain stationary in an air mass. The maximum range of the 1 38S is 640 km (400 mi) and varies according to airspeed, illustrated in Figure 3.2B. 3.3 RELIABILITY Experiments performed using the 1 38S as an aerial platform have demonstrated its dependability under demanding conditions. During research projects, a total of 45 work days had 5 installation days, 5 weather days, 2 maintenance days, and 2 days working on scientific equipment. The 138S was designed to meet the stringent requirements of the Federal Aviation Administration and holds a Type Certificate, number AS2NM, for its design. 3.4 AUXILIARY EQUIPMENT Hoist System The 138S airship has a removable boom and hoist system that allows the deployment and retrieval of multiple payloads from the gondola to 61 m (200 ft) beneath the airship. This system is capable of handling 300 kg (650 Ibs) of equipment in multiple configurations. The hoist operates at 4.6 m/mm (15 ft/mm) and is controlled from the gondola. An equipment platform has been developed for NRL for use with this hoist system, if that platform does not meet mission requirements, a suitable platform can be developed. Generator An auxiliary generator can be installed on the starboard side of the gondola. This generator provides 5500 VA of 120 AC power supplied into the car in two circuits, one 20 ampere and one 30 ampere. The controls for the generator are from a remote that fits in a standard 19 inch radio rack and requires 4.5 cm (1.75 in) of space. 4.0 EXPERIMENTS The use of the 138S as an aerial research platform has been established during the last three years for both the Navel Research Laboratory, and the Applied Physics Laboratory at the University of Washington. 4.1 NAVAL RESEARCH LABORATORY Bill Hoppel, of the Navel Research Laboratory, utilized the blimps ability to travel at slow speeds within an air mass during the summers of 1992 and 1993. Detailed vertical profiling of the marine boundary layer was performed, including aerosol size distribution, gas chemistry, and aerosol particle nucleation. Extended periods in clouds is illustrated I-348 The installation of up and down looking radiometers gave albedo, ocean surface temperature and UV irradiance. A similar experiment to be performed in 1994 will measure similar properties of ships exhaust over time. These experiments required the installation of 3, 1.8 m racks of equipment in the car, a radon sampler outside the car, radiometers and a GPS antenna on top of the airship - mounted similar to Figure 2.3, a down looking radiometer, a downward looking IR radiometer, and a particle sampler suspended beneath the nose of the airship. The particle sampler wind, wave Figure 4.2 ASP Suspended Beneath 138S in Figure 4.1. The particle sampler had a 5 cm (2 in tube and 5 cables running sample air, data, and power to the car. 4.2 APPLIED PHYSICS LABORATORY Bill Plant, of the Applied Physics Laboratory at the University of Washington, successfully utilized the 1 38S airship for three different experiments sharing data gathered at the same time aboard the 1 38S. All three experiments used the Airborne Sensor Platform (ASP) developed for NRL by Aeroenvionments. The ASP was designed to be tethered 65 meters beneath the airship placing it outside of the flow distortion pattern of the blimp. Various meteorological instruments were fitted to the ASP with a data cable sending information up to the blimp. The first experiment measured microwave backscatter of the ocean to determine surface parameters including allowed the detailed analysis of cloud droplet spectra and cloud droplet collection for analysis. Figure 4.1 Particle Sampler Suspended From Nose Battens I-349 spectra, and surface currents. The second experiment measured direct eddy-correlation air-sea interaction surface flux measurements. The other experiment measured surface IR signatures including, fronts, upwellings, and wave breaks. 5.0 REFERENCES Peter Pupator, M. Berry, J. Larsen, “An Overview of FAA Type Certification of the US/LTA 138S Airship.” In A/AA Lighter- Than-Air Systems Technology Conference, San Diego, California, USA, p. 94-100, April 9-11, 1991. FAA Report P-81 10-2, “Airship Design Criteria”, Revision A. US/LTA report 138S-001, “Flight Test Plan for FAA Certification of the US/LTA Non-rigid Airship Model 138S”, Revision A, December, 1989. I-350