SILICA GEL AIR BREATHERS FOR OIL FILLED TRANSFORMERS General specifications Humidity and impurities reduce the dielectric rigidity of the transformer insulating oil and contribute towards the forming process of smudges thus impairing the correct operation of the transformer itself. The intake air of transformers should therefore be filtered and dried that is dehumidified by means of an equipment specially designed for the purpose and called Silica Gel Air Breathers. Characteristics of Silica Gel The above mentioned chemical agent for this equipment is practically chemically pure (99,70% SiO2) silica gel. The quantity of water vapour adsorbed by the above gel rests on various factors among which the most important one are: ambient air temperature and the relative humidity of the former. At 100% relative humidity at the temperature of 25°C (77°F) the gel adsorbs a water vapour quantity up to 40% of its own weight, and above these parameters the silica gel possesses no further adsorption possibilities. The saturation thus reached is evidenced by the colour change taking place in the gel during the adsorption process. From the original blue when the gel is dry, it turns pink when it is saturated. When saturated silica gel may be reactivated by submitting it to a drying at 150-200°C until blue colour is reached. Description of the Air Breather This equipment consists of a hollow, medium thick plate transparent cylinder which contains the silica gel, of a stainless steel housing, flanged at its top and bottom ends with anticorrodal blank flanges provided with appropriate, threaded openings and connected among them by means of screw bolts. The bottom flange is fitted with a removable tank which is filled, when ready for operation, with transformer oil up to about half the height of the oil level check glass. In this tank there is a hollow aluminium cylinder the bottom end of which in the oil of the tank is immersed, whilst at its top end protrudes into the gel cylinder and is provided with a horizontal ring of holes.The compound oil tank and hollow aluminium cylinder constitute a siphon, that is a hydraulic trap which prevents the getting into contact of the gel with the ambient air, as long as the transformer operates at constant temperature, whilst, when suction takes place, air is admitted under filtering action into the transformer owing to the pressure difference prevailing under such circumstances. Under inverse operating conditions, the excess air is exhausted by the same way bubbling through the oil. The intake air opening is located at the bottom of the equipment, thus avoiding all possibilities of rain water entering it. There are several sizes of this equipment, and in those containing a gel quantity ranging from 2 to 10 Kg, the air intake opening is moreover fitted with a filter cartridge which prevents the entering into the equipment of whatsoever material. The threadedbore in the top flange of the equipment serves for the connection with the conservator oil suction pipe. All external parts of the equipment are stove enamel finished, except the stainless steel part of the housing. Construction and operation The air breathers consists of a hollow transparent cylinder which contains the silicagel, of a steel housing flanged and its top and bottom ends with light metal blank flanges.The bottom flange is fitted with a removable tank which is filled, when ready for operation, with transformer oil up to half the height of the oil level windows.In this tank there is a hollow cylinder the bottom end of which in the oil of the tank is immersed.The compound constitute an oil seal which prevent contact between the atmospheric air and the gel charge when no breaking is taking place, whilst, when suction takes place, air is admitted under filtering action into the transformer owing to the pressure difference prevailing under such circumstances. The saturation of silicagel is evidenced by the colour change taking place in the gel during the adsorption process. From the original blue when the gel is dry, it turns pink when it is saturated. Setting to work - Operating instructions • Remove the sealing tape closing the air passage holes. • Fill the gel container with silicagel. • Screw the air breather to the pipe going from the conservator. • Remove the oil tank unscrewing the nuts at the bottom of the breather. • Place oil in the oil tank up to half the height of the oil level windows. • Replace the oil tank. Maintenance: reloading and reactivaction of Silica Gel When the pink colour of the indicator gel reached half-way up the container, the saturated charge should be replaced operating as follows: • remove the oil tank of the air breather; • the saturated silicagel may be reactivated by uniformly • unscrew the air breather and remove it; distributing it on a thin sheet metal so that it is about 1" • replace the saturated silicagel with the fully active one (25mm.) thick, and then placing the sheet with silicagel (all blue); in a ventilated oven at a temperature of about 150°C, • put the breather back into operation; until the silicagel become blue. • replace the oil tank; Oil level check Periodically check the oil level through the oil level windows. If the oil is dirty, replace it. SILICAGEL AIR BREATHERS - TYPES TYPE GEL FILL TRANSFORMER kos. OIL H D. mm. mm. F CONTAINER CAPACITY Approx daily Total air volume thermal breathing breathed in before dm3 volume (m3) reactivation (m3) TV 75 0,17 ks. 700 155 82 1/2”- 3/8” 0,240 dm3 0,006 2,6 E0 0,20 ks. 800 160 100 1/2” F 0,265 dm3 0,007 3,1 E1 0,35 ks. 1500 210 100 1/2” F 0,465 dm3 0,012 5,4 E2 0,50 ks. 2500 180 140 1” F 0,800 dm3 0,018 7,8 E3 1,20 ks. 6000 270 140 1”F 1,600 dm3 0,036 15,6 E4 2,50 ks. 13000 350 190 1 1/2” F 3,200 dm3 0,079 29 E5 3,40 ks. 20000 440 190 1 1/2” F 4,500 dm3 0,127 46,6 E6 5,00 ks. 30000 410 240 1 1/2” F 6,750 dm3 0,205 78 E7 7,00 ks. 50000 510 240 1 1/2” F 9,400 dm3 0,283 103 BREATHER TV 75 POS 1 2 3 4 5 DESCRIPTION cover air hole transparent gel container oil wetted cylinder removable transparent pocket BREATHERS E.0 – E.1 POS 1 2 3 4 5 6 7 8 9 DESCRIPTION fixing hole gel container inspectioning windows stainless steel housing data plate drain holes oil window / air intake oil tank drain hole BREATHERS E.2 ….E.7 POS 1 2 3 4 5 6 7 8 9 10 11 12 DESCRIPTION fixing hole n° 3 nuts gaskets gel container n° 3 stainless steel tie rods n° 3 inspectioning window stainless steel housing date plate drain holes oil tank oil window air intake