Supplementary material Tailoring the wrinkle pattern of a microstructured membrane Dong Yan,1 Kai Zhang,1 Fujun Peng,2 and Gengkai Hu1 1) School of Aerospace Engineering, Beijing Institute of Technology, Beijing 100081, China 2) Aerospace System Engineering Shanghai, Shanghai 201108, China Experiment The membrane used in the experiment is a polyimide membrane with dimensions of 125 mm in length 2L, 50 mm in width 2C and 0.025 mm in thickness t. Young modulus E is measured to be 3.0±0.1 GPa by uniaxial tensile test and Poisson ratio ν is assumed to be 0.31 according to Ref. [1]. A pair of holes with radius r0 is punched along the central line of the membrane, and the distance x0 from the hole to the clamped end varies according to design purpose. Two ends of the specimen are clamped between aluminum sheets and the specimen is stretched by a testing machine to 5% strain. Postbuckling analysis The postbuckling analysis is carried out by using the commercial finite element software ABAQUS to study the effect of holes on the wrinkle pattern of the membrane. The shell element S4R and linear elastic constitutive model are used. The geometric parameters (L, C, t, r0, x0) and the material properties (E, ν) used in the numerical simulation are the same as those in the experiment. A mesh sensitivity study is performed to ensure that the element sizes are sufficiently fine. The size of the element is about 0.1 mm × 0.1 mm near the holes and 0.5 mm × 0.5 mm in the other regions. Geometric imperfections consisting of the superposition of several buckling modes with a maximum value of 0.01t are imposed at the nodes of the original planar mesh. As shown in Fig. S1, the numerical results by postbuckling analysis (right) agree well with the experimental results (left). Stress analysis The wrinkling of a two-end clamped stretched membrane without holes has been explained by former researchers [2-5]. The clamped boundaries, preventing the membrane from contraction due to the Poisson effect, lead to compressive stress at some distance from the clamped ends, and this compressive stress finally triggers wrinkling [2-4]. However the stress analysis on the membrane is either qualitative [4] or calculated by FEM [5], and there are few reports on an analytical stress solution, which will be helpful in parametric study and clearly understanding the mechanism of wrinkling. According to Refs. [2-4], the deforming process of a stretched membrane under clamped boundaries can be divided into two parts: a uniform uniaxial tension force is first introduced to stretch the membrane and then a shear force is provided to prevent the contraction due to the clamped end. For simplification, a pair of concentrated forces F is used to replace the nonuniform distributed shear force on the clamped end, as shown in Fig. S2(a). According to the theory of elasticity [6], by assuming the solution in the form of a Fourier series, the analytical stress of a two-end clamped uniform membrane under stretched strain εx can be obtained as 1 x E x y 2F L F 2F L L m 1 B m xr , cosh m yr Byr sinh m yr cos A m m 1 B m xr , cosh m yr Byr sinh m yr cos A m (S1) m xy A sinh m yr Byr cosh m yr sin xr , m 1 m cosh m m sinh m m m A 1 , B 1 , cosh m sinh m m cosh m sinh m m 2F L where xr=x/L and yr=y/C are the coordinates along the length 2L and width 2C direction, respectively, with the origin at the center of the membrane. λ=C/L is the width-length ratio and mλ=mπλ. The concentrated force F=ανεxEC, and α is a factor related to the equivalence between the concentrated force and the nonuniform distributed shear force, which keeps nearly constant for slender membranes with different sizes (α: 0.378-0.382 when λ: 0.01-0.45, calculated by FEM). The results of FEM are calculated by using ABAQUS with plane stress assumption. The geometric parameters (L, C, r0, x0) and the material properties (E, ν) used in the numerical simulation are the same as those in the experiment. The element CPS4R and the linear elastic constitutive model are adopted. The size of the element is about 0.1 mm × 0.1 mm near the holes and 0.5 mm × 0.5 mm in the other regions. The analytical stress solution for a slender membrane with different λ (λ≤0.45) has a good agreement with the results by FEM as shown in Fig. S3. Similarly, when a hole is introduced into a slender membrane, the corresponding stress could be obtained by considering a plate with a circular hole under a uniform tension (Part 1) and concentrated forces (Part 2) as shown in Fig. S2(b). For further simplification, when the hole is much smaller comparing with the size of membrane, the stress in Part 1 could be approximately described by the stress solution of an infinite plate with a circular hole under a uniform tension [6], written in polar coordinates r-θ as r E x 1 E x 1 1 1 2 1 2 1 3 2 cos 2 , 2 dr 2 d r dr E x 1 E x 1 1 2 1 3 4 cos 2 , 2 dr 2 dr r r dr (S2) E 1 1 x 1 2 1 3 2 sin 2 , 2 d r dr ( x xh ) 2 ( y yh ) 2 r 1, r0 r0 where r0, xh, and yh are the radius, x-coordinate, and y-coordinate of the hole’s center, respectively. More accurately, stress solution of a finite plate with a circular hole under a uniform tension could be used. The influence of holes on the stress of the membrane is checked by FEM. We first introduce the holes into Part 2 and then compare its stress distribution with that in Part 2. We find that there is little difference between them, especially in the central region of the membrane away from holes. However, the difference on the stress caused by the holes in Part 1 is significant. Therefore, we neglect the holes in Part 2. The analytical stress of a stretched membrane with holes could finally be obtained by superposing the stress solution of an infinite plate with a circular hole 2 under a uniform tension [Eq. (S2)] and the stress solution in Eq. (S1) with a zero uniform tension. The analytical stress for the membrane with holes at different positions is verified by FEM as shown in Fig. S4. Furthermore, in order to have a clearer understanding of the superposition stress, two effective forces Fy1 and Fy2 are defined, which are the integrals of σy in Part 1 and Part 2 [Fig. S2(b)], respectively, with respect to y from -C/2 to C/2. The domain of integral is determined by considering the distribution region of wrinkles and holes in the membrane. Then the effective force Fy1 is written as Fy1 C 2 x x 4 12rr2 16rr2 1 2 dy 2 E C r , t r hr , t rr , x r 2 2 3 C y1 1 4t 1 4t 2 1 4t 2 2 (S3) where xhr=xh/L and rr=r0/C represent the x-coordinate and radius of the hole’s center, respectively. The interaction of the two holes is neglected because of the long distance between them. The effective force Fy2 is written as Fy 2 C 2 C 2 y2 m m dy x EC 1 8 1 m cos xr , m 1 sinh 2 where (m ) (S4) m m m 4cosh m sinh 2 2 2 . m 2m sinh 2m Based on the analysis above, the effect of holes on the stress distribution and wrinkle pattern could be described by Fy=Fy1L+Fy1R+Fy2, where Fy1L and Fy1R are the effective forces caused by the left hole and the right hole, respectively. As shown in Fig. S2(b), the plot of Fy2, effective force of the stretched uniform membrane with two clamped ends, behaves as compressive in the center of the membrane and tensile near the clamped ends. But the trend of Fy1L+Fy1R, effective force caused by the left hole and the right hole, is reversed, i.e., a remarkable compressive region near the hole and then a tensile region relatively far from the hole. So the moving of Fy1L and Fy1R by varying the position of holes will lead to different superposition results. It should be mentioned that, effective force Fy, reflected a global mechanical state, can be used to analyze the mechanism of buckling together with local stress field because of the high compressive stress near the holes. References [1] [2] [3] [4] [5] [6] Y. W. Wong and S. Pellegrino, J. Mech. Mater. Struct. 1, 1 (2006). E. Cerda and L. Mahadevan, Phys. Rev. Lett. 90, 074302 (2003). E. Cerda, K. Ravi-Chandar, and L. Mahadevan, Nature 419, 579 (2002). N. Friedl, F. G. Rammerstorfer, and F. D. Fischer, Comput. Struct. 78, 185 (2000). V. Nayyar, K. Ravi-Chandar, and R. Huang, Int. J. Solids Struct. 48, 3471 (2011). S. P. Timoshenko and J. N. Goodier, Theory of Elasticity (McGraw-Hill Book Company, Tokyo, 1970). 3 FIG. S1. Wrinkle patterns of a two-end clamped stretched membrane at 5% strain observed in experiment (left) and numerical postbuckling analysis (right): (a) membrane without holes, membrane with holes of (b) x0/L=0.05 r0=1.5 mm, (c) x0/L=0.15 r0=1.5 mm, (d) x0/L=0.40 r0=1.5 mm, (e) x0/L=0.05 r0=2.0 mm, (f) x0/L=0.05 r0=3.0 mm, and (g) x0/L=0.15 r0=5.0 mm. 4 FIG. S2. Schematic of the approximate mechanical model for a two-end clamped stretched membrane (a) without holes and (b) with a pair of holes. FIG. S3. σy of a two-end clamped stretched uniform membrane with different width-length ratio λ at 5% strain calculated by the proposed analytical solution (left) and FEM (right): (a) λ=0.2, (b) λ=0.25, (c) λ=0.4, (d) λ=0.45, and (e) λ=0.6. 5 FIG. S4. σy of a two-end clamped stretched membrane (λ=0.4) with holes (r0=1.5 mm) at different positions at 5% strain calculated by the proposed analytical solution (left) and FEM (right): (a) membrane without holes, membrane with holes at (b) x0/L=0.05, (c) x0/L=0.15, and (d) x0/L=0.40. 6