Hearth, Patio and Barbecue Association Searches October 31, 2006 Outdoor Furnace Bans and Popularity Millinocket OKs wood boiler restrictions Bangor Daily News (Maine) October 28, 2006 Nick Sambisides Jr. Clean Burn: Black Bear Boilers makes a low-emission, wood-fired system the market seems ready for. Now the firm must create a distribution network and ramp up production to supply it. No small feat. Portland Press Herald (Maine) October 29, 2006 Tux Turkel Alternative Heating Trends Warm Up: How to heat your house—not the outside. Slate.com October 30, 2006 Meaghan O'Neill and treehugger.com GenPower biomass plan appears dead Morning Sentinel/mainetoday.com (Waterville, ME) October 31, 2006 Larry Grard Millinocket OKs wood boiler restrictions Bangor Daily News (Maine) October 28, 2006 Nick Sambisides Jr. MILLINOCKET Residents have 60 days to register their outdoor wood-fired boilers with the town under a new ordinance that bans the smokiest of the home heating units, town officials said Friday. Unless it is appealed in court, the ordinance - which is probably the state's first - goes into effect on Nov. 26. All residents who own boilers will need to seek permits with town Code Enforcement Officer Michael Noble within 30 days of that date or cease burning, the ordinance states. Under the ordinance, boilers must be at least 50 feet from a neighboring home, be rated to burn no more than 27.4 grams of particulate matter per 100,000 Btu per hour, and be at least 24 inches above the roof line of the closest neighboring home. Citing health concerns, the Town Council voted 6-0 to implement the ordinance Thursday. Councilor Jimmy Busque was absent. Councilors complimented Councilor Scott Gonya for his work incorporating many changes into the final document through three public hearings and several meetings. "This is an important ordinance that the council is passing," Councilor Matthew Polstein said Thursday. "The town is setting a good precedent for the rest of the state." "I am very happy with how it worked," Gonya said. "The council did a lot of hard work on this." Gonya proposed the ban in August, saying several Penobscot Avenue residents live near a resident whose boiler emits so much smoke that a smoky odor has infiltrated their homes. Penobscot Avenue residents have been complaining about the boiler since 2000 or 2001, Gonya said, but he didn't know how local governments could stop their use. It wasn't until the American Lung Association came out against such boilers in June that he was inspired to seek a ban, he said. Town Manager Eugene Conlogue estimated that there are six boilers in town. Most outdoor boilers are polluters, producing 100 to 400 grams of particulate waste an hour. By comparison, most wood-fired stoves today produce about 7.5 grams an hour. Retailing at $7,500 each, the Black Bear boiler made in East Millinocket is UL- and CSA-certified and recently passed weighted-average emissions tests that showed that the boiler burned 6.6 grams an hour. Municipalities in Massachusetts, New Jersey and New York have banned outdoor woodfired boilers because they are such polluters. East Millinocket is among state municipalities considering a ban. Under the ordinance, new boiler owners must pay a $50 permitting fee, but the council waived the fee for people who own boilers now. The owner of a boiler in violation of the ordinance shall be fined $100 a day but not more than $1,000 in accumulated fines. Permits shall be suspended for malodorous air contamination caused by boilers burning nonpermitted materials, or by the improper operation of a boiler. Anyone who knows of a potentially offending boiler in Millinocket can call Noble at 723-7005. Clean Burn: Black Bear Boilers makes a low-emission, wood-fired system the market seems ready for. Now the firm must create a distribution network and ramp up production to supply it. No small feat. Portland Press Herald (Maine) October 29, 2006 Tux Turkel For Dominic Federico and Jeff Baker, a 27 year-old inspiration is blossoming into reality, just in time. Maybe it's a timely enough idea to grow a sustainable business in this papermaking community, where thousands of manufacturing jobs have disappeared and people who can build things with their hands are searching for a future. Federico and Baker are the principals behind Clean Wood Heat LLC, makers of the Black Bear Boiler. It's a high-efficiency central heating system that uses innovative technology to squeeze more warmth from each log, without coughing up a lot of air pollution. The pair began production this year in a small industrial park here. They have sold 50 units so far and can't keep up with demand. A native of East Millinocket, Federico was working at his dad's heating business in 1979, installing old-style, smoky wood boilers, when he came up with a better design. But he never had a way to test his idea, until he hooked up last year with Baker. Owner of Universal Welding Co. here, Baker makes a living fabricating steel. Together the men built a prototype boiler that draws down combustion gases and injects air to reignite them at temperatures approaching 2,000 degrees. This process, called wood gasification, produces a flame that looks like it's shooting out of an oil burner. It's a feature that is of increasing interest now, as early autumn snows hint at the long heating season ahead. Petroleum prices may be falling, but most people who heat with oil realize a terrorist attack or supply interruption could send their bills soaring again. At the same time, governments are clamping down on the smoky emissions from wood boilers, especially freestanding, outdoors units. Many towns around the country, including neighboring Millinocket, are considering ordinances to regulate the pollution. These developments are good news for Black Bear Boilers. The oil shock has a new wave of homeowners and small businesses switching to wood heat. If they buy a Black Bear Boiler, they shouldn't have neighbors complaining about smoke and soot. The boiler is expected to exceed upcoming federal pollution guidelines, and it can be installed indoors or outside. The company now has 16 workers in Baker's shop. To meet expected demand, it's planning to hire up to 40 workers by next summer, run extra shifts and eventually expand the building. By 2009, Federico and Baker hope to be making 2,000 boilers a year with more than 100 employees. They also pay competitive wages for the area - up to $17.50 an hour, plus benefits. This all sounds very promising for Clean Wood Heat and the Millinocket area, but there are challenges. Some established wood boiler makers also have refined the gasification process. They will be competing with Black Bear Boilers for customers. Money, too, is always an issue for a new business, and Clean Wood Heat is at a threshold. Aided by a few small investors and a state grant, Federico and Baker have financed most of the $300,000 start-up costs out of their own pockets. Now they're preparing to take their business plan to banks, looking for $200,000 or so to build an assembly line and buy materials. They need to ramp up now to meet anticipated demand for boilers during next year's heating season. Anyone who has heated with wood will appreciate some key features of the Black Bear Boiler. Wood can be hard to light, and once it's burning, hard to control. The Black Bear Boiler uses a blower to ignite wood gases. They burn at very high temperatures, passing over a heat exchanger to warm water and feed baseboards in the house. The firebox is surrounded by a massive ceramic refractory that also slowly absorbs heat. Turning off the blower removes oxygen from the unit,<b> </b>and the fire instantly goes out. But the refractory remains extremely hot for up to 48 hours, and the fire will reignite when the blower flips on again. Federico showed off the process last week outside the shop, using a demonstration boiler the company has set up in a trailer. Breezes tugged a wispy plume from the chimney pipe as he turned the boiler on and off, but very little smoke appeared. The company has applied for a patent for parts of its technology. The refinements give the boiler an overall efficiency in the 85 percent range, Federico said, releasing only a very small concentration of particles into the air. This performance is important. Lab testing has shown that the boiler's emissions are clean enough to exceed new, voluntary guidelines for outdoor boilers that are being developed by the federal Environmental Protection Agency. That recognition should be a big selling point for the unit. Federico and Baker are clearly excited about their product, but they could only go so far selling boilers out of their shop. To reach a wide market, they need to grow a network of dealers who share their enthusiasm. That's beginning to take shape: Black Bear Boilers has seven dealers in Maine and one in Vermont. Brian Newman hooked up a boiler inside the new shop he just built in Lubec. The owner of Zebco Plumbing & Heating Co., he's using it for a radiant heat floor. ''The thing is producing a blue flame with green wood; it's amazing,'' he said. The current Black Bear Boiler model retails for $7,500 plus installation. It's sized to warm an average house and will provide the heat equivalent of 1,000 gallons of oil with roughly six cords of hardwood, the company estimates. Newman has sold three boilers and has numerous requests for quotes. ''There's just a constant flow of people inquiring,'' he said. ''There's quite a buzz about it.'' The boiler's potential also is exciting for Bruce McLean, executive director of the Millinocket Area Growth & Investment Council. He helped the company develop its business plan and apply for a $10,000 start-up technology grant. Sustainable growth at Clean Wood Heat would be welcome in the Millinocket area. The jobless rate is in the 10 percent range, roughly twice the state average. That's the legacy of shutdowns and subsequent cuts at the area's two paper mills, which once had a combined work force of more than 4,000. Today the two plants employ roughly 600, McLean said. With paper making contracting, the Millinocket region is searching for ways to diversify its economy. Recreational tourism, tied to nearby Baxter State Park, is one answer. But Clean Wood Heat can help fill the void with manufacturing jobs, which are a highly valued part of the region's heritage, according to Tom Gallant, director of the Maine Small Business Development Center in Bangor. ''Millinocket is trying to go from being a paper-mill town to a town with a paper mill,'' he said. Gallant has met with Federico and Baker. Many entrepreneurs, he said, know how to build something, but haven't figured out how to sell it. The Black Bear Boiler already has ready buyers, and high energy costs and clean air concerns should continue to bolster the market, Gallant observed. The biggest challenge for growth, he suggested, is attracting capital by convincing lenders that the company can supply a dealer network, has enough manufacturing capacity and can achieve the clean-air performance levels that will help differentiate the product in a competitive market. ''It's not often that someone comes forward with a new and better take on an old technology, with demand for the product,'' Gallant said. ''I think these guys stand a good chance of being successful.'' Warm Up: How to heat your house—not the outside. Slate.com October 30, 2006 Meaghan O'Neill and treehugger.com More than 20 percent of the carbon dioxide emissions in the United States come from energy use in homes. A major source of the problem is heating. Some of us keep our homes warmer than we need to—if yours feels like an icebox in summer and a toaster in winter, you're probably in this group. In addition, most houses leak some heat from every window, doorway, and air duct, which means that they're constantly wasting energy, and thereby upping CO2 emissions. This is not a necessary evil. Solar and wind power, which both create largely emissionsfree electricity, are still expensive and tricky. So is the newfangled geothermal energy. But you can stick with regular old oil, gas, or electricity and still cut down on the amount of energy you use to heat your home. Weatherizing is an excellent place to begin. Along with shedding carbon pounds, it can save you hundreds of dollars each year. And there are relatively painless ways to address overheating as well. Some suggestions for getting started: • According to the National Resources Defense Council, the gaps around the windows and doors in most houses let out the same amount of air, all told, as a 3-by-3-foot hole. You can find the leaks and then use caulking and weatherstripping to seal them off. (Here's a how-to guide.) • If your house has single-pane windows, you might as well leave them open. OK, not really, but they won't make your house snug. Adding storm panels makes your windows 50 percent more energy efficient. Installing double-pane windows is even better. It can cost thousands of dollars upfront, we admit. But double-pane windows save 10,000 pounds of CO2 per household from escaping into the atmosphere each year—that's five tons. And the federal government and many states and cities will give you a tax rebate to help defray the cost. • Planting trees and shrubs around the foundation of your house helps insulate it from wind and heat loss in winter. You'll also be cooler and shadier in summer. • Losing a couple of degrees on the thermostat in winter also cuts CO2 pounds. Throw on an extra sweater instead. (It's good advice, even if Jimmy Carter did say it first.) • Chimneys of traditional fireplaces are designed to remove the byproducts of a fire by creating a draft. That means they suck heat from your home, even when they're not in use. It's a good idea to keep the damper closed. Better than a fireplace (or you could install one inside it) is a wood-burning or pellet stove. They supplement your regular heat source, are more efficient, and use fuel that's much cleaner and cheaper. • OK, so you're really stuck—you live in an apartment and can't choose where your heat comes from, or maybe even what temperature the thermostat is set to. You can still deal with your carbon sludge by purchasing green tags for your home through programs like TerraPass. Your home won't get a direct delivery of green energy. But you'll be investing in it. GenPower biomass plan appears dead Morning Sentinel/mainetoday.com (Waterville, ME) October 31, 2006 Larry Grard ATHENS -- An agreement between a local landowner and a Belmont company to manufacture wood pellets has effectively ended a Massachusetts company's controversial plan to build a biomass energy plant in town. The Maine Wood Pellet Co. LLC, co-owned by landowner Linkletter and Sons and Maine Biomass Fuels LLC plans to build a factory big enough to produce 100,000 tons of pellets a year. The companies made the announcement Friday, during a meeting of the Somerset Economic Development Corp. Robert Linkletter, co-owner of the Athens wood-products and harvesting company, said Monday that the new plan for the former Boralex Inc.'s biomass plant site on Route 151 puts GenPower out of the picture. Recently, Linkletter and Sons declined to renew a twoyear option with GenPower on the property. GenPower had planned to burn some construction and demolition debris at the proposed biomass plant, drawing substantial opposition from residents who feared the harmful effects of air pollution. Hillary Lister, a spokeswoman for Citizens Against Pollution In Town, said Monday that she had just heard of the new Linkletter decision on Saturday. Lister said she has spoken with other members of the organization. "I'm relieved, and other members had the same positive reaction," Lister said. "I hope they don't try to locate in another town nearby. There's been rumors about that." The new plan should present no such controversies, Linkletter said. "This is a simpler idea," he said. "It's wood going in; it's wood going out. There's nothing real complicated about it." Linkletter conceded that opposition in town to GenPower's power plant, which resulted in a townwide moratorium and delayed state permitting, killed the proposal. He noted, though, that Athens is going from a plan with a $17 million tax base to one worth $5 million. Construction of the wood pellet plant should begin in the spring. The companies hope it will be up and running by August, Linkletter said. The Maine Woods Pellet Co. will employ 25 workers at the plant, plus 30 to 40 in the woods and in trucks to supply the required 200,000 green tons of raw material. Opposition to the biomass plant was substantial, especially when GenPower announced its plan to burn "up to" 100 percent construction debris. A state law passed earlier this year limited burning of debris to 50 percent. The state Department of Environmental Protection expressed confidence that GenPower technology would minimize the effects from the smoke coming from its boilers. But CAPIT remained unconvinced, organizing a town moratorium against the burning of debris, and tying up the permitting process in the state Legislature. Lister said a wood pellet plant in town sounds like a good thing. "It's locally-based and using local resources," said Lister, who chained herself to a Statehouse railing early this year to protest the GenPower proposal during a hearing. "We use a wood pellet stove at home, so I'd be glad to use locally-generated pellets." Lister said that CAPIT will continue to exist, but in a "proactive" rather than "reactive" capacity. The group will study issues such as renewable energy, she said. Calls to Thomas D. Emero, general counsel and spokesman for GenPower, were not returned on Monday. Sharon and George Rybarczyk are co-owners of Maine Biomass Fuels. The Rybarczyks also are part owners and managers of Creative Apparel Harmony, which operates six Maine plants that manufacture protective clothing for the Department of Defense. For the past year, the Rybarczyks have been looking for a partner that could supply the required raw materials to such a facility. The Linkletters, meanwhile, were seeking additional markets for their wood. Maine Wood Pellet will dry and compress various forms of biomass, including saw mill residue, forest thinnings and agricultural residue. Close to 500,000 tons of this clean-burning, sustainable fuel are consumed annually throughout the Eastern seaboard. In the past two years, demand for the product has grown substantially. Pellet stoves have gained in popularity since they debuted at least 20 years ago, according to Steven Makowski, manager of the Black Stove Shop in Waterville. "Over the last year we've probably sold more pellet stoves than in the previous three to four years combined," Makowski said. Markowski said the ease of operation, the fact that they can run off a thermostat, and the rising cost of fuel, make the pellet stove a popular choice. Plus, he said, "You're using one more part of the tree--now they use every part of the tree that's cut." The Black Stove Shop has seven other Maine locations in Ellsworth, Bangor, Augusta, Lewiston, Tophsam, Yarmouth and Portland.