TEM observation of damage in aluminium thin films using on-chip nanomechanical testing laboratory M. Coulombier1,3, A. Boe2,3, S. Ryelandt1, J.P. Raskin2,3, T. Pardoen1,3 1 Institute of mechanical, materials and civil engineering, Université catholique de Louvain, Louvain-la-Neuve, Belgium 2 Department of Electrical Engineering, Université catholique de Louvain Louvain-la-Neuve, Belgium 3 CeRMiN, Research Center in Micro and Nanoscopic Materials and Electronic Devices, Université catholique de Louvain, Louvain-la-Neuve, Belgium E-mail: michael.coulombier@uclouvain.be, A new concept of micromachines, based on classical MEMS technology, has been developed for measuring the mechanical properties of thin metallic films. The actuator is a beam undergoing large internal stresses built up during the deposition process. Al thin films are deposited partly on the actuator beam and on the substrate. By etching the structure, the actuator contracts and loads the Al film. Full stress strain curves can be generated by designing a set of micromachines with various actuator/sample lengths ratios. In the present study, the displacements have been measured by scanning electron microscopy. The stress is derived from simple continuum mechanics relationships. Moreover, the damage mechanisms have been observed in the Al films by TEM observations, using special preparation on the specimen by micromachining with FIB.