PERIODIC LABORATORY SAFETY INSPECTION FORM WORK UNIT_________________________ Room__________ Lab Supervisor______________________ P.I.________________________ Not OK Not OK OK N/A Postings 1. How to Access Required Safety Info 2. Corridor door "Emergency" placard 3. Emergencies flip-chart 4. Clean Area Identification 5. Specific hazard warnings current ( ( ( ( ( ) ) ) ) ) ( ( ( ( ( ) ) ) ) ) ( ( ( ( ( ) ) ) ) ) Chemical Hygiene Plan Elements 6. Access to Hazardous Chemical SOPs 7. Chemical/Hazardous Materials Inv 8. Access to Material Safety Data Sheets 9. Activities Requiring Prior Approval 10.Lab Core Safety Training 11.Site Specific SOPs (See CHP 5.0) 12.Site Specific SOPs Training 13.Inspection Records 14.First Aid Kit ( ( ( ( ( ( ( ( ( ) ) ) ) ) ) ) ) ) ( ( ( ( ( ( ( ( ( ) ) ) ) ) ) ) ) ) ( ( ( ( ( ( ( ( ( ) ) ) ) ) ) ) ) ) Housekeeping 15. Cluttered/Messy/Obstacles 16. High Storage 17. Illumination 18. Storage of Food & Drink 19. Absorbent Material for Spills 20. Use of Absorbent Paper 21. Sharps Containers 22. Shelf Restraints ( ( ( ( ( ( ( ( ) ) ) ) ) ) ) ) ( ( ( ( ( ( ( ( ) ) ) ) ) ) ) ) ( ( ( ( ( ( ( ( ) ) ) ) ) ) ) ) Protective Clothing 23. Lab Coats 24. Gloves 25. Eye/Face Protection 26. Dust Masks/Respirators 27. Hearing Protection Fume Hoods 28. Annual Check 29. Flow Indicator Working 30. Sash Missing/Damaged 31. Hood Overloaded ( ( ( ( ( ( ( ( ( ) ) ) ) ) ) ) ) ) ( ( ( ( ( ( ( ( ( ) ) ) ) ) ) ) ) ) ( ( ( ( ( ( ( ( ( ) ) ) ) ) ) ) ) ) Biological Safety Cabinet 32. Annual Check 33. Flow Indicator Working Electrical and Fire Safety 34. Extension Cords 35. Worn Cords/Plugs 36. Electrical panels unblocked 37. Fire Extinguisher Checked/Charged 38. Door Closers Functional 39. Exit Visible/Accessible OK N/A ( ) ( ) ( ) ( ) ( ) ( ) ( ( ( ( ( ( ( ( ( ( ( ( ( ( ( ( ( ( ) ) ) ) ) ) ) ) ) ) ) ) Hazardous Materials 40. Biohazards ( a. SOP training record (>RG2) ( ) ( ) ( b. Annual BBP training record ( ) ( ) ( 41. Radioactive Materials ( a. EH&S report OK ( ) ( ) ( 42. Compressed Gas Cylinders a. Properly Secured/Upright ( ) ( ) ( b. Protective Caps in Place ( ) ( ) ( c. Contents Labeled ( ) ( ) ( 43. Chemicals a. Flammable Cabinet Used ( ) ( ) ( b. Flammable Limit Observed ( ) ( ) ( c. Proper Segregation ( ) ( ) ( 44. Wastes a. Properly labeled ( ) ( ) ( b. Properly Contained/Capped ( ) ( ) ( c. Secondary Containment ( ) ( ) ( d. Storage < 9 mos. ( ) ( ) ( e. Medical waste properly disposed ( ) ( ) ( f. Comments _________________________________ Other 45. Disaster Plan/Evacuation Area current 46. New Research Approval Needed 47. Select Agent Approvals 48. Controlled Substances Reqs. Met 49. Dangerous Goods Shipping Training ( ( ( ( ( ) ) ) ) ) ( ( ( ( ( ) ) ) ) ) ( ( ( ( ( ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) Comments:____________________________________________________________________________________ _____________________________________________________________________________________________ _____________________________________________________________________________________________ Date:_______________ Inspector(s) Signatures:______________________________________________________ Lab Supervisor or Safety Representatives Comments: __________________________________________________ Lab Supervisor signature: ___________________________ P.I. signature: _________________________________ Date Deficiencies Corrected:_________ Lab Supervisor or Safety Representative Signature: ___________________ Key to Laboratory Safety Biannual Inspection Form 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16. 17. 18. 19. 20. 21. 22. 23. 24. 25. 26. Post visibly the sign "How to Access Required Safety Information"; a good place is the central lab information board. http://www.ehs.uci.edu/programs/iipp/tools/HowtoAccessRequiredSafetyInformation2010. Check the corridor door "Emergency Notification Information" placard for correct information. Update with correct information. Create new placard if getting too messy or unclear. Update at ucirvine.ecompliance.net (CiBRTrac). Contact EHS Coordinator for assistance. Make sure lab has posted the multi-page "UCI Emergencies Procedures" flipchart. The first page should be completed. Zone information is at: http://www.ehs.uci.edu/em/zonemap.html. Check to make sure your lab's clean areas are identified with "CLEAN AREA" signs. Contact EHS Coordinator if you need signs, 824-6200. Look around lab to make sure that hazardous materials storage areas are properly marked (e.g. FLAMMABLES; CORROSIVES; POISONS; BIOHAZARD; RADIOACTIVE). If unmarked storage areas are found, post signage. If marked areas are found, but materials are no longer stored, then remove/deface signs. Make sure lab staff has functional access to the URL where the CHP is located: http://www.ehs.uci.edu/programs/lsg/TABLEofCONTENTS.pdf#page=069. Verify that the chemical/hazardous materials inventory is being maintained whenever changes greater than 10% occur or at least annually. Use inventory system CiBR-Trac at http://ucirvine.ecompliance.net. Ensure lab staff has functional access to MSDSs. This could be via the WWW or hard copies in lab. An expectation is to include the review of MSDSs (either on-line or as a hard copy) as part of planning an experiment or learning a procedure for the first time. MSDSs are available at http://www.ucmsds.com/. Verify that applicable staff has obtained written prior approval to perform highly hazardous tasks. See UCI Chemical Hygiene Plan Section II.C for list of activities requiring prior approval. Consider if any newly added activity warrants a person obtaining prior approval from PI before performing it. Check with SOS Representative (SR) to ensure that lab staff have completed required safety including safety training on hazards unique to work-unit. Ensure all lab employees have set up a user account and completed Safety Training Self Assessment at http://www.uclc.uci.edu/. Check Tab 6 of S.O.S. binder to ensure that all lab specific "Standard Operating Procedures (SOP) for Particularly Hazardous Substances" are on file available as training to those who work with them. Visit SOP Library at: http://www.ehs.uci.edu/programs/sop_library/. Check Tab 6 of S.O.S. binder to verify that each current lab person working with Particularly Hazardous Substances has reviewed SOPs and initialed the form. Check Tab 7 to verify that previous lab inspections are available. At a minimum, you should have access to basic 1st aid supplies at your local department office. If you have one in the lab, make sure any expired items are removed or replaced. The minimum 1 st aid kit should include bandages and a means of disinfecting minor cuts and abrasions. More serious incidents should seek medical attention as quickly as possible. Housekeeping should be sufficient to reduce trip and fall hazards, over storage of combustibles (paper, cardboard), blockage of aisleways and exits, and seismic hazards. Avoid storing heavy/hard items overhead. Store chemicals below eye height, with liquids below solids. Report any poorly lit conditions to Facilities Management, X4-5444. Store food and drink separately from hazardous materials and samples. Limit eating/drinking/cosmetic use to Clean Areas. Provide a storage place for basic spill clean up/sorbent items. If you use large amounts of acids/bases, it is prudent to have a neutralizing kit available. Kits available from Physical Sciences Storehouse or safety vendors. Isotope use requires the use of sorbent pads at the bench. Check around for this. Take out of service and dispose any sharps containers at or above the fill-line. Request pick-up from EH&S. Verify existing shelf restraints are in good condition. Install seismic restraint lips on storage shelving where lacking. Ensure staff working with hazardous materials has access to lab coats. Ensure staff working with hazardous materials has access to gloves. Ensure staff working with hazardous materials has access to eye/face protection. If applicable, ensure staff has access to dust masks/respirator. Note: use of respirators requires enrollment in Campus Respiratory Protection Program or completion of Voluntary Use form--contact Alvin Samala at 8244817. 27. 28. 29. 30. 31. 32. 33. 34. 35. 36. 37. 38. 39. 40. 41. 42. 43. 44. If applicable, ensure staff has access to hearing protection. Note: generally, a high noise environment requires people to raise their voices to be heard. Please submit an online concern to evaluate noise risk. Check for a green inspection sticker on fume hood. If missing or indicating a date for the last inspection of over 24 months, contact EHS Coordinator X4-4660. Each fume hood has a flow indicator of some type. Check that yours are working. If not, contact Facilities Management at 824-5444 immediately (at UCIMC 6-5700). If the glass sash or doors are damaged, contact Facilities at 824-5444 (at UCIMC 6-5700). Chemical fume hoods work less and less effectively the more and more things are stored in them. Avoid permanently storing items in fume hoods. Look for opportunities to reduce storage in fume hoods like storing waste in tubs below the fume hood and removing equipment when not in use. Always place volatile chemicals at least 6 inches inside the hood, the further in the better. If your lab uses the biosafety cabinet for human materials work or infectious agents, then annual certification is required. Contact TSS at: 800-877-7742 to schedule service. Make sure that the flow gauge is working. Extension cords are rated for temporary use only, typically with hand held tools. If your lab is using extension cords as a substitute for permanent wiring, place a work order with Facilities Management, 824-5444, to install an outlet for the device. Check around for signs of cord/plug wear and damage. Some common items where this has been seen are heating plates, old freezer and refrigerators. The gray electrical panels must be kept clear 36" in front of them all the way to the floor. Note: many panels have an outdated sticker indicating a clearance requirement of 30", which is no longer the case. Check the State Fire Marshal's inspection tags on the fire extinguishers. The tag should have a punch-date within 12 months. Report expired or missing Fire Marshal tags to Facilities Management, 824-5444. Verify that the gauge indicates "Charged" or "Full". Corridor doors in most buildings require a door closer for fire safety. Verify that the closer has not been defeated or damage and is still able to close the door on its own. Request repairs at Facilities Management, 824-5444. Check that exiting from the lab is not blocked. One should not have to pass through more than one room to get to the corridor. Look down the hallways/corridors to ensure clear pathway to the exterior exits. Report blocked exits and stairwells to EHS Coordinator, 824-6200. a. For those working with Risk Group 2 or Risk Group 3 agents, ensure that they have trained on the laboratory's Standard Biosafety Procedures found in the UC Irvine Biosafety Manual and approved IBC Protocols. b. Ask the Safety Representative (SR) to verify that employees covered by the Bloodborne Pathogens (BBP) Standard are up-to-date on the annual refresher BBP training. BBP pertains to those employees working with human materials, HIV, HBV. a. Check that any radiation use issues reported in the most recent EHS Radiation Survey have been corrected and that the records are in order. a. Compressed gas cylinders need to be secured against tipping. Typically, this entails two straps--one in top third and one in bottom third of cylinder--attached to screw mounted brackets. b. When in storage, both full and empty gas cylinders must have the protective cap in place. c. Usually not a problem, but if the label is missing from the cylinder, do not accept it. If it is noticed after the fact, contact the vendor immediately for instructions. Do not allow staff to use unmarked gas cylinders. a. When necessary, store flammables in a "rated" flammables cabinet. Usually these are yellow or red metal double-walled cabinets. An exhausted non-combustible cabinet is also acceptable. Avoid permanently storing flammables at the bench. b. Generally, the limits to flammable storage are 5 gallons per lab room outside of an approved storage cabinet. Total flammables allowed per lab is 25 gallons unless a variance is approved by EH&S in writing. c. Look for mineral acids improperly stored with flammables. Also, it is best to store poisons and particularly hazardous substances separately from other chemical groups. As always, store acids separately from bases. Organic acids (e.g. acetic acid) should be stored separately from mineral acids (e.g. sulfuric acid). Other storage groups are: pyrophorics, organic peroxides, water reactives, oxidizers, reducers. See the Laboratory Safety & Chemical Hygiene Plan (CHP) for more information located at http://www.ehs.uci.edu/programs/lsg/TABLEofCONTENTS.pdf#page=137. a. Ensure waste containers have the EHS Waste label affixed, and that the label is filled out including the start date. For waste labels visit: http://www.ehs.uci.edu/programs/enviro/. 45. 46. 47. 48. 49. b. Check that the container cap is in place when not in use. c. All waste must be stored in a secondary container (plastic tub) that has a volume sufficient to hold the material should the primary container break. d. Check waste tags for the "Date Waste First Generated" field and transfer to EHS any containers > 6 months old. e. If your lab is BSL2 or higher, then you must dispose of bioresearch waste as Medical Waste. See http://www.ehs.uci.edu/programs/biosafety/medwasteguide.pdf for details. f. Write down any observations or comments that you want to discuss with staff. Visually verify that the Evacuation Assembly Area for your lab is not impacted by construction, etc. If it looks questionable, contact your Zone Crew Building Coordinator to verify your Evacuation Assembly Area. To determine Zone Crew Building Coordinator visit: http://www.ehs.uci.edu/em/zonemap.html Confer with PI whether any new research requires approvals from any of the campus committees. Refer to Basic Research Requirements Matrix at: http://www.ehs.uci.edu/programs/labres/lrmatrix.html. Ensure that any Select Agent work is reviewed and approved by Campus Biosafety Officer. For definitions and procedures visit: http://www.ehs.uci.edu/programs/biosafety/SAoverview.html. If your laboratory has DEA scheduled materials (controlled drugs) on the premises, program requirements like inventory records and security must be strictly maintained. For a complete explanation of requirements, visit: http://www.ehs.uci.edu/programs/occhlth/control.html. Persons shipping dangerous goods via commercial carriers like FedEx or UPS must receive training to properly package and mark containers. Some goods have export restrictions. For shipping dangerous goods requirements visit: http://www.ehs.uci.edu/programs/dgoods/. For export restrictions, visit: http://www.research.uci.edu/ora/exportcontrol/index.htm.