ENHANCED PHOTOVOLTAIC PERFORMANCE IN DYE-SENSITIZED SOLAR CELLS USING TiO2 BEAD/NANOFIBER COMPOSITE Nirachawadee Srisamran1,2,3,*, Jutarat Sudchanham1,3, Thammasit Vongsetsakul3, Pasit Pakawatpanurat1,2,3,# 1 Physical Chemistry Program and Center for Alternative Energy, Faculty of Science, Mahidol University, Bangkok, Thailand 2 Center of Excellence for Innovation in Chemistry, Faculty of Science, Mahidol University, Bangkok, Thailand 3 Department of Chemistry, Faculty of Science, Mahidol University, Bangkok, Thailand *e-mail: tomoe-kh@hotmail.com, #e-mail: pasit.pk@gmail.com Abstract Enhancing light scattering and electron diffusion within a working electrode are one of the common strategies to improving the performance of dye-sensitized solar cells (DSSCs). In this work, the mesoporous TiO2 beads were mixed with electrospun TiO2 nanofibers to produce active material for DSSCs. The results showed that mesoporous TiO2 beads mixed with 5% wt electrospun-nanofibers gave DSSC with conversion efficiency of 7.30% and higher current density compared with that of Degussa P25 titania. The mesoporous TiO2 beads synthesized via sol-gel and solvothermal method provided several advantages over Degussa P25 titania, i.e., compact packing and well interconnection of TiO 2 particles inside each sphere and favorable light scattering effect without sacrificing specific surface area. In addition, TiO2 nanofibers prepared through sol–gel technique followed by electrospinning also helped facilitate the long-range electron transport within the active material through their quasi-one-dimensional elongated structures. Keywords: TiO2 nanofiber; TiO2 beads; electron transport; light scattering, dye adsorption Introduction Nowadays, owing to the decline of natural fuels, alternative energy sources such as solar energy, wind, hydropower, and biological waste have gained deep interest from the public. Solar energy is an unlimited source and environmentally friendly. More importantly, it can be converted into electricity using specific device called solar cells. Dye-sensitized solar cells (DSSCs) can convert sunlight into electricity with relatively high conversion efficiency. Photoanode is one part of DSSC that can be modified to improve % conversion efficiency, especially the oxide semiconductor. TiO2 is considered an effective semiconductor material to transport the excited electron in the photoanode due to low cost, high availability in nature, and long-term stability. To date, the most widely used TiO2 morphology in conventional DSSCs is spherical nanoparticles which have size around 14-25 nm in diameter. This morphology can provide high surface area for dye adsorption, but its drawbacks include limited light scattering due to its small size compared with visible light wavelengths. Moreover, the random electron transport through TiO2 nanoparticle film before being collected at the transparent conductive oxide (TCO) glass resulting in an electron back transfer or recombination reaction between photogenerated electron and the oxidized ions in electrolyte [1-2]. On the other hand, one dimensional (1D) TiO2 nanostructures, such as nanotubes, nanorods, nanofibers, and nanowires have been applied to the DSSCs to suppress the back electron transfer, because they can provide direct-electron-pathways but less dyeloading on their surface [3-8]. This is the major factor for prevent the power conversion efficiency (%) of the DSSC cells to be high. Consequently, there are some research had reported about mixing two TiO2 morphologies utilized in DSSCs in order to enhance the photocurrent density such as incorporated TiO2 nanotubes into TiO2 nanoparticle film to improve electron transport in DSSCs and received higher power conversion efficiency [9]. For these reasons, TiO2 beads have been synthesized and utilized instead. This novel morphology is gathering the good points from the others that mentioned before. It can generate light scattering because of their large particle without sacrificing the surface area for dye-uptake. It is different from large solid particles whether the spherical aggregate constructed from the nanosized TiO2 building units inside. Moreover, the electron transport can be enhanced due to the compact packing of nanosized TiO2 building units in spherical aggregate. Furthermore, they facilitate electrolyte diffusion because of their open structure [10-16]. However, 1D TiO2 nanostructures still have the best potential in electron transport to the TCO glass due to their one direction pathways. Especially, electrospun TiO2 nanofibers (NFs) have long length, highly porosity and large surface area for dye adsorption were suitable for enhancing the performance of DSSCs compare to other 1D TiO2 nanostructures and simply synthesis. For instance, Chuangchote et al. reported that TiO2 nanofibers fabricated directly onto TiO2 nanoparticle electrodes as an over layer via electrospinning and sol-gel techniques can increase the conversion efficiencies up to 8.14% [6]. Hasani et al. demonstrated that electrospun- TiO2 nanofibers with diameter 300 nm enhanced power conversion efficiency 35% over using the Degussa P25 reference photoanode [8]. Thus, this research focused on utilizing the mixing of two different TiO2 morphologies e.g. nanocrystalites beadss or beads and nanofibers in photoanodes for enhance power conversion efficiency and investigated the effect of them regarding electron recombination on DSSCs compare to conventional TiO2 nanoparticle based DSSCs. Methodology Synthesis of TiO2 beads: Mesoporous TiO2 beads were synthesized by using twostep method, the first is a surfactant aided sol-gel method and the second one obtain from solvothermal reaction [16]. For prepare the amorphous precursor beads, Titanium (IV) butoxide 10 mL was dissolved in ethanol solution 400 mL. 0.1 M KCl 2.0 mL was then added into the solution to control the monodispersity of the precursor beads by adjusting the ionic strength. Lastly, laurylamine 2.64 g was used as a structure-directing agent. This process was carried out at room temperature under vigorous stirring for 2 h. A white precipitate was washed by ethanol and dried in air. To prepare mesoporous titania beads, 1.2 g of TiO2 microspheres were transferred into Teflon-lined stainless steel autoclave with ethanol 12 mL and H2O 8 mL followed by the addition of 25% ammonium hydroxy solution 0.5 mL. Annealed at 160ºC for 16 h. The products were filtered and washed with ethanol after kept staic for 18 h, dried in air at 60ºC. The powders were calcined at 500 ºC for 2 h in air to remove organic compounds [12]. Synthesis of TiO2 nanofiber: Sol–gel technique was utilized to prepare the spinning solution from 1.5 g of the polyvinyl pyrrolidone, (PVP) ( Mw=1 300 000, Aldrich) was used as a binder for electro-spinning, 3 ml Titanium (IV) isopropoxide (TTIP, [Ti(OCH(CH3)2)4, Aldrich), 6 ml Acetic acid and Ethanol 21 ml were stirred together for 12 h. The yellow solution was transferred to syringe which connected to a high voltage power supply. An electrical potential was set at 15 kV. A collection distance of the fibers was located at 15 cm from the needle attached to syringe. The result fibers were calcined in air at 500 ºC for 4 h [8]. Preparation of TiO2 paste and fabrication of DSSCs: The TiO2 nanoparticles pastes were prepared by adding P25 nanoparticles (purchased from Sigma-aldrich) into the ethanol solution and triton-100 was also added in solution patse under vigorous stirred and sonicated in ultrasonic bath. Aside from the standard cell using P25, the other photoanodes are deposited by TiO2 beads and nanofibers and their composite as films instead. Four pastes containing mixed TiO2 beads and nanofibers which are labeled as 1% NF, 5% NF, 10% NF and 15% NF were prepared with TiO2 nanofibers amount of 1, 5, 10, 15 wt%, respectively. The synthesized TiO2 powder was coated on TCO glass by doctor blade tecnique with film thickness around 12 µm and active area 0.25 cm2. The FTO glasses with TiO2 films were then sintered at 500°C for 30 min in air. Immersed photoanode cells into 0.5 mM ruthenium dye (N719, Dyesol) solution in ethanol for 24 h in the dark. Washed dye-TiO2 photoanodes by ethanol many times, dried and assembled them with Pt-counter electrodes using Surlyn as a sealing materials. The I-/I3- redox couple electrolyte solution was then injected into space through the pores on Pt-counter electrode. Seal the pores on Pt-counter electrode by aluminium foil. Universal Photovoltaic Test System (UPTS) with Keithley model 2420 digital source meter is employed to determine the % conversion efficiency of cells. Characterization: Scanning electron microscopy (SEM) was used to examined the morphology of samples and film thickness. The X-ray powder diffractometer (XRD) were also employed to confirm white powder’s crystallite structure. The photocurrent–voltage characteristics were recorded with a Keithley model 2420 digital source meter under a simulated AM 1.5G illumination with a light intensity of 100 mWcm-2 and carried out at 1 sun level. Results The X-ray diffraction patterns of the calcined TiO2 nanofibers and beads were obtained with a Bruker Axs model D8 advance X-ray powder diffractometer to confirm their crystallite structure as anatase or rutile phase. The TiO2 P25 nanoparticles (Sigma aldrich) was used to be the reference pattern. Figure 1 (b) and (c) displayed the X-ray diffraction patterns of the synthesized TiO2 beads and TiO2 nanofibers, respectively. These can be indicated that synthesized TiO2 beads have anatase phase on their cyrstallinity similar to P25 nanoparticles commercial. On the other hand, TiO2 nanofibers showed the weak peak of rutile phase together with anatase peak. R Figure 1. X-ray diffraction patterns of TiO2 with different morphologies (a) P25 nanoparticles, (b) beads, (c) nanofibers. (a) (b) Figure 2. SEM images of (a) mesoporous TiO2 beads after solvothermal process (b) thickness of TiO2 film coated on TCO glass. The SEM images, figure 2(a) showed the morphology of TiO2 beads solvothermal process. This figure secured that TiO2 beads is differ from TiO2 large sphere with having much of mesoporous on their surface and their sphere structurized aggregation of small nanocrystallite, so their surface were not smooth as TiO2 large after solid from solid sphere. The most diameter of beads were approximately 400-600 nm. The film thickness on TCO glass substrate were around 12 m confirmed by figure 2(b). The TiO2 nanofibers (NFs) have diameter around 250 nm. The conversion efficiencies of fabricated cells were showed in table 1. The results showed that TiO2 beads mixed with 5% wt of nanofibers (NFs) based DSSCs obtained the highest conversion efficiencies (%) 7.30%. while the higher % wt mixing of them gave the lower conversion efficiencies with 6.85% and 6.40% for 10% and 15% wt of NFs, respectively. Which were lower than that of TiO2 beads based photoanode. For TiO2 nanofibers based photoanode have low conversion efficiencies around 4% almost the same as P25 nanoparticle. Table 1. The photovoltaic parameter of various TiO2 photoelectrode films. Photoanode film P25 nanoparticle TiO2 Bead 5% NF in bead 10% NF in bead 15% NF in bead TiO2 NF in bead FF 0.63 0.67 0.69 0.66 0.63 0.66 Voc 0.80 0.79 0.77 0.78 0.80 0.79 Jsc 8.67 13.37 13.83 13.18 12.79 8.83 Efficiency 4.350.29 6.940.12 7.300.23 6.850.12 6.400.30 4.610.12 For the performances of DSSCs based on photoelectrodes made of TiO2 beads mixed with 1% NF, 5% NF, 10% NF and 15% NF pastes employing N719 as a sensitizer, 5% NF was offered the highest Jsc around 13.83 mA/cm2 as shows in figure 3. Figure 3 I-V curves of DSSCs based on different films. Discussion and Conclusion From the SEM image (a), the diameter 400-600 nm of TiO2 beads has the important role for light-scattering, which can improve the conversion efficiency as well as the highly surface area for dye-loading. Unfortunately, there are many voids on film because of the large size of them. This is the problem that caused the losing surface area for dye-uptake. 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