DEP04-1762 STATE OF FLORIDA DEPARTMENT OF ENVIRONMENTAL PROTECTION IN RE: Phosphoric Acid Fertilizer Manufacturing Facilities ___________________________________/ OGC File No. 04-1590 FIRST AMENDED IMMEDIATE FINAL ORDER Under sections 120.569(2)(n), 373.026(7), 373.119(2), and 373.119(3) of the Florida Statutes, and rule 62-330.200(3)(b) of the Florida Administrative Code, which incorporates by reference rule 40D-1.907 of the Florida Administrative Code, the Department of Environmental Protection (Department), hereby makes findings of fact and conclusions of law, and enters this First Amended Immediate Final Order as follows: FINDINGS OF FACT 1. Phosphate Fertilizer Manufacturing Facilities ("Facilities") are responsible for phosphogypsum stack systems (Systems) whose operation or closure is permitted under a Department Wastewater Facility Permit. The phosphogypsum stack systems consist of the phosphogypsum stack(s), together with all pumps, piping, ditches, drainage conveyances, water control structures, collection pools, cooling ponds, surge ponds and any other collection or conveyance system associated with the transport of phosphogypsum from the fertilizer manufacturing plant to the phosphogypsum stack, its management at the stack, and the process wastewater return to the phosphoric acid production or other process. The Systems hold process wastewater before the wastewater is treated and released to various surface water bodies in this state. The Facilities are required to have process wastewater containment systems designed pursuant to 40 CFR 418 to contain the run-off from the 25-year/24-hour storm event, which is approximately 8.5 inches of rain in Polk County. 2. Due to heavy rain in the area and the effects of Hurricane Charley, several Facilities were approaching the limits of their containment systems. Weather events associated with Hurricanes Frances and Jeanne contributed significant additional rain, with the result that some Facilities are no longer capable of containing the run-off from a 25-year/24-hour storm, and water levels in their containment systems now exceed the "must treat" level specified in 40 CFR 418 and Chapter 62-672 of the Florida Administrative Code. On September 10, 2004, the Department entered an Immediate Final Order, OGC No. 04-1590, which is set to expire on November 9, 2004, unless otherwise amended or extended. 3. Review of the hydrological reports prepared by the Southwest Florida Water Management District indicates that in September 2004, the Central Florida region received an average of 14.25 inches of rainfall, which was 7.20 inches above the monthly normal of 7.05 inches. This rainfall average is equivalent to the 97th percentile of historical September readings and is classified as "very wet." However, some Facilities had received greater than 20 inches of rainfall in the six-week period beginning early September 2004 through mid October 2004, resulting in a dramatic increase in their process water inventory. 4. The Facilities have utilized the provisions of this Order to maximize discharge of treated process water and reduce process inventory. However, nine of the thirteen phosphate chemical plants in Central Florida still remain in the "must treat" status as of October 27, 2004 because the rate at which they are able to discharge treated process water has not been sufficient to handle the hurricane-generated rains. 5. The Department has determined that the current water levels and the condition of the dikes and berms due to heavy rainfall events at a number of the Facilities create an imminent threat of a catastrophic release of untreated process wastewater if immediate action is not taken to reduce the amount of wastewater being stored. A catastrophic release of process wastewater from any of the Systems at these Facilities could result in personal injury or severe property and environmental damage. 6. The Department is entering this First Amended Immediate Final Order to protect human health and safety and to protect the environment from a catastrophic failure of the containment systems at the Facilities specified below. CONCLUSIONS OF LAW 7. The Department is empowered to administer and enforce chapters 373 and 403 of the Florida Statutes and the rules adopted thereunder. 8. Under section 120.569(2)(n) of the Florida Statutes, the Department is authorized to issue emergency orders when it determines that an immediate danger to the public health, safety, or welfare requires an immediate final order. In addition, subsection 373.119(2) of the Florida Statutes directly authorizes a water management district, when it finds that an emergency exists, to issue an order, without prior notice, reciting the existence of such an emergency and requiring that such action be taken as the Executive Director deems necessary to meet the emergency. Subsection 373.026(7) gives the Department the authority to exercise any power under chapter 373 of the Florida Statutes that may be exercised by a water management district. Under rule 62-330.200 (3) (b) of the Florida Administrative Code, the Department has adopted, by reference, rule 40D1.907 that authorizes the issuance of emergency orders under these conditions. Therefore, the Department has the authority to issue this immediate final order. ORDER 9. This Order applies only to those Facilities that had or have water levels exceeding the "must treat" level specified in Chapter 62-672 of the Florida Administrative Code during the period from October 27, 2004 through November 9, 2004. All references to "Facilities" hereafter are intended to apply only to these Facilities. 10. Each Facility is hereby authorized to take immediate action as necessary to continue the process of stabilizing all system dikes and berms to prevent a catastrophic release of untreated wastewater, and to continue to treat and release wastewater from the System so as to reduce the amount of wastewater below the "must treat" levels specified in rule. All discharges shall be monitored in accordance with permit conditions, and the discharge shall be treated with the "best available technology" as specified in 40 CFR 418.13, but such discharges shall not be subject to the effluent limits set forth in the Facility's permit. 11. Any Facility that discharges wastewater in accordance with Paragraph 10 above shall be required to meet the effluent limits set forth in its permit at such time as the water levels with the system fall below the "must treat" level, or this Order expires, whichever is earlier. All such Facilities shall provide daily written or oral reports to the Phosphate Management Office of the Department on the progress of compliance with this emergency order. The reports must include the most recent water levels and storage capacities, rainfall, the amount of treated wastewater discharged, and any measures taken to stabilize the dikes and berms of the system. 12. No later than November 23, 2004, all Facilities shall submit an Action Plan that will achieve process water inventory reductions to "Must Treat Level," "May Treat Level" and "Action Level" status with associated timetables. Such Action Plan may be an update to the site specific water management plan required by rule 62-672.780(8) of the Florida Administrative Code, or may be a separate plan provided such plan is based on the information contained in the site-specific water management plan. In addition to the reporting requirements of paragraph 11 of this Order, each Facility shall submit a weekly report on the status of implementation of its Action Plan to include the following information: a) A summary of all activities performed thus far to minimize process water inventory; b) The projected storage gain associated with each activity and the actual storage gained at the end of each reporting period; c) Remaining storage volume to reach each "level" at the end of each reporting period; d) Updated water balance for the Facility; and, e) The status of its contingency preparedness plan for emergency management of process water to minimize harm to human health and the environment. 13. This First Amended Immediate Final Order shall take effect on November 9, 2004, and shall expire at 11:59 pm, January 10, 2005, unless modified or extended by further order. NOTICE OF RIGHTS Any person substantially affected by this order has the right to seek judicial review of it under section 120.68 of the Florida Statutes, by filing a notice of appeal under rules 9.110 and 9.190 of the Florida Rules of Appellate Procedure, with the Clerk of the Department in the Office of General Counsel, Mail Station 35, 3900 Commonwealth Boulevard, Tallahassee, Florida 32399-3000, and by filing a copy of the notice of appeal accompanied by the applicable filing fees with the appropriate district court of appeal. The notice of appeal must be filed within thirty days after this order is filed with the Clerk of the Department. DONE AND ORDERED this 2nd day of November, 2004. STATE OF FLORIDA DEPARTMENT OF ENVIRONMENTAL PROTECTION ALLAN BEDWELL Deputy Secretary for Regulatory Programs 3900 Commonwealth Boulevard Tallahassee, Florida 32399-3000 (see pdf version for attachments)