Agency Request State Building Commission Action December 2007 Project No. 07K3E Agency: Department of Health and Family Services Institution: Southern Wisconsin Center Request: Request authority to construct a project to replace the air handling and air conditioning units serving the lower east wing of Wallace Hall and the Learning Resource Center in the Graham Food Service Building at Southern Wisconsin Center for an estimated total project cost of $389,000 General Funds Supported Borrowing (GFSB) Facility Maintenance and Repair, and to permit the Division of State Facilities to adjust the individual project budgets indicated below. Institution SWC SWC Building Wallace Hall Graham Food Service Building Amount $189,400 $199,600 Funding Source Facility Repair Facility Repair Southern Wisconsin Center – Wallace Hall - $189,400 Project Description: Project will remove six (6) existing, small, vertical style air handling units in the ground floor mechanical room and replace them with one larger air handling unit rated at approximately 13,000 cubic feet per minute (cfm) or approximately 35 tons of cooling capacity. The existing units provide air to the lower floor of the east wing. The new air handling unit will be connected to the existing air distribution ductwork. Additional air ductwork may be required to maintain proper air balancing. The project will also connect the new chilled water coil(s) to the new campus-wide chilled water system currently existing elsewhere in the building, making it more energy efficient. Project Justification: Wallace Hall was constructed in the early 1960s as an infirmary. The existing air handling units and refrigeration unit are 40 years old, no longer function as designed, and are difficult to maintain. While a preventive maintenance schedule has been maintained on these air handling units, malfunctions are high, including leaks on both the refrigerant and water sides of the units. Parts for these units are no longer manufactured and are difficult or impossible to locate. In addition, the units were designed to serve the building when it was a hospital and used more outside air than is necessary for the current occupancy of the building. The current usage includes office space for human resources, payroll, administrative services, facilities maintenance supervisory staff, etc. By replacing the original units, this will allow us to reduce the capacity of the units, thus reducing the overall energy usage and operating costs, a target that is in line with the Governor’s initiative for Conserve Wisconsin, a statewide energy reduction program. Finally, the new campus-wide chilled water system that the replaced air handlers will be connected to is significantly more energy efficient than the original refrigeration unit. Southern Wisconsin Center – Learning Resource Center - $199,600 Project Description: Project will remove and reinstall one (1) 16,000 cubic feet per minute (cfm) air handling unit equipped with steam heat and chilled water coils, dampers, louvers and a new fan. The project will also require some ductwork modification. This project will require extending the chilled water lines from the adjacent Building No. 7, also known as Central Building, so the unit can use the excess refrigeration capacity of that unit, thereby resulting in energy savings. Project Justification: The Learning Resource Center (LRC) is a multi-functional space in the Graham Food Service building. This space has been air conditioned since the building was constructed in 1969. The original air handler was designed to control the environment that was once used for a large employee and patient dining area. Today, we need the air handlers to control the environment for classroom-style and conference room spaces, as well as accommodating computer equipment that need to dissipate the resultant heat. Currently, the LRC is primarily used to train new Resident Care Technicians and other staff at the Southern Wisconsin Center for people with developmental disabilities. This space is also used for large meetings and gatherings and is open to any of the campus occupants including DOC and DVA. The LRC also houses the institution’s computer training laboratory. Even with routine and preventive maintenance, the existing refrigeration equipment and air handling units are beginning to fail. Dampers no longer seal, thus allowing outside air infiltration. This results in cold air coming in to the building in the winter and warm air coming into the building in the summer. Fan shafts are worn and under cut, causing misalignment and vibration. A year ago, the compressor failed and required replacement. The original equipment vendors are no longer in business and parts are no longer available. Due to the high occupant densities this space was designed to accommodate, maintaining a functioning HVAC system to control the temperature in warmer weather is necessary for this space to serve its intended function. Connecting this cooling load to the chilled water system in the adjacent building will result in significant energy savings. Budget: $389,000 GFSB Facilities Repair and Renovation Previous Building Commission Action: None Budget & Scheduling for DHFS Southern Wisconsin Center Wallace Hall and Learning Resource Center Air Handler/Air Conditioning Unit Replacement December 2007 Southern Wisconsin Center – Wallace Hall - $189,400 Budget Construction Hazardous Material Contingency A/E Fees DSF Mgmt. Fee % 7% 8% 4% Total Cost $143,800 $15,000 $11,100 $12,700 $6,800 $189,400 Southern Wisconsin Center – Learning Resource Center - $199,600 Budget Construction Hazardous Material Contingency A/E Fees DSF Mgmt. Fee % 7% 8% 4% Total Cost $157,200 $10,000 $11,700 $13,400 $7,200 $199,600 Project Schedule Schedule Commission Approval A/E Selection Receive Bids Start Construction Complete Project Date December 2007 February 2008 July 2008 October 2008 August 2009 Agency Contacts Ed Neckar, neckaeh@dhfs.state.wi.us, 608-267-4594 Brent Wallace, wallaba@dhfs.state.wi.us, 608-266-2902