Stress Effect on the Reaction Kinetics of Metal/Silicon systems 計畫編號:甲-91-E-FA04-1-4 執行期限:94 年 4 月 1 日至 95 年 3 月 31 日 主持人:C.J. Tsai 計畫參與人員:Y.C. Chu, and L.H. Wu Department of Materials Science and Engineering, National Tsing Hua University, Hsinchu, Taiwan, ROC Ⅰ. Abstract stability of phase3,4, the nucleation site of epitaxial growth5,6, and even the property of The stress-field distribution of the periodic nano-scale-pattern NiSi2 templates, fabricated using polystyrene nanosphere lithography, has been simulated using finite element method in our previous experiments. From the results of simulation, controllable nano-scale stress field is formed clearly on the surface of Si substrate. In this experiment, we show that this stress which induced by the lattice mismatch between NiSi2 and Si device7. In our previous experiments, we have observed that a tensile stress obviously enhances the mobility of Si during the annealing process in the TiN/Ti/Si system. Here, another effect of stress: stress-induced shape transition of epitaxial NiSi2 clusters on Si substrate, is shown and explained by the results of strain energy simulated by finite element method. NiSi2 is easy to form epitaxial structures substrate will influence the shape of NiSi2 clusters as the clusters grow. By calculating the total strain energy of different aspect ratio of NiSi2 clusters, long thin structure is found to allow better stress relaxation but has larger NiSi2 surface and NiSi2/Si interface. Because the volume-to-area ratio increase as the volume of NiSi2 clusters increase, NiSi2 clusters form a special stable shape on the balance between strain energy and interface with Si because the lattice mismatch between one another is only 0.46 % (at room energy for different volume. For this reason, NiSi2 cluster will grow in a square shape at first and transform to a shape with high aspect ratios at larger sizes. polystyrene nanosphere lithography in our pervious experiments. The stress field of these structures has also been simulated using finite element method. From the results of simulation, the NiSi2 can induce a stress distribution in the Si substrate due to the lattice mismatch between the NiSi2 and Si substrate. These structures with periodic stress distribution on substrate surface are temperature). The normal shapes of NiSi2 epitaxial cluster are facet bar structures with {111}-oriented interfaces with Si and <110>-oriented edges on the surface of Si substrate. Large-area periodic nano–scale -pattern NiSi2 templates have been successfully fabricated using a convenient and simple nano-lithography method: Ⅱ. Introduction Stress is found to influence the rate of chemical reaction1,2, the formation and 1 useful for experiment studies or device on Si substrate. During the simulation applications. Tersoff and Tromp have use a simple geometry to derive an approximation for the strain energy of a dislocation-free islands and proposed that a strain-induce shape transition may occur from square to rectangular as the islands grow8. Brongersma etc. have also seen this phenomenon in the growth of CoSi2 clusters on Si substrate9. In opposition to the approximation calculation Tersoff and Fig. 1. The 3-D structures used to simulate the strain energy of the NiSi2 cluster. Tromp use, more accurate solutions to the strain energy in the epitaxial structures are simulated using finite element method with a 3-D structure. The more exactly relation process, the cubic symmetry of mechanical property for Si substrate and NiSi2 are taken into account. The volumes of the Si substrates in all cases are fixed and large enough to stabilize the solutions of simulation. In order to fix the volume of NiSi2 clusters, a cluster with unit length in all (110) edges is selected as the reference structure. between stable shape, strain energy, surface energy, and interface energy of the epitaxial structures is obtain in this experiment. There are two parts in the analysis of the relation between strain energy and aspect ratios of NiSi2 clusters. First, we fix the volume and simulate the strain energy of different aspect ratios NiSi2 clusters. The surface and interface areas of different aspect ratios NiSi2 clusters are calculated to compare with the strain energy. A most stable shape will be obtained if the surface and interface energy of the NiSi2 are known in this volume. Second, we calculate the evolution of total energy change for different aspect ratios of NiSi2 clusters as the volume We change the length of short edges in Fig. 1 from nine-tenth to two-tenth of the unit length and use the volume of reference structure to calculate the lengths the long edges need to have. NiSi2 clusters with nine different aspect ratios range from 1 for the reference structure to about 84 for the structure with two-tenth short edge length are obtained. Fig. 2 (a) shows the relation between the of the clusters grow. A shape transition can be observed clearly in this process. strain energy and the aspect ratios of the NiSi2 clusters. It can see clearly that the relaxation of the lattice-mismatch-induce stress is strongly dependent on the geometry of the NiSi2. As the aspect ratio of NiSi2 cluster increase form 1 to about 10, the strain energy decrease rapidly. As the aspect rations increase more, the strain energy decrease Ⅲ. Results and Discussion An example of the 3-D structures we used to simulate the strain energy in this experiment is shown in Fig. 1. These structures mimic the real NiSi2 clusters grow more slowly. Fig 2 (b) is the evolution of the 2 and interface energy as the aspect ratios of NiSi2/Si Interface Area / Volume of NiSi 2 NiSi2 surface and the NiSi2/Si interface areas Strain Energy 1.0 0.9 0.8 0.7 0.6 0 (a) 20 40 60 Aspect Ratio 80 100 10 structure with 3/10 short edge length structure with 5/10 short edge length structure with 7/10 short edge length structure with 9/10 short edge length 9 8 7 6 5 4 3 2 1 0 20 40 (a) 60 80 100 Volume of NiSi2 120 140 7 6 NiSi2/Si interface NiSi2 surface 6 5 2.4 4 3 2 2.2 2.0 3 2 1.8 1.6 1.4 1.2 1 1 (b) 4 Aspect Ratio Aspect Ratio Area 5 1.0 0.8 0 20 40 60 Aspect Ratio 80 100 0 (b) Fig. 2 (a) The relation between the strain energy and 0 100 0 200 2 4 300 Volume 6 8 10 Volume 400 12 500 14 600 Fig. 3 (a) The evolution of volume-to–area ratios as the aspect ratios of the NiSi2 clusters. All of the strain the volume of NiSi2 growth for different aspect ratios energy are normalized to the strain energy of reference structures. (b) The stable shapes for different volume structure. (b) The relation between the area of NiSi2/Si of epitaxial structure. The inset shows the evolution of interface, NiSi2 surface, and the aspect ratios of the shape when the volume of cluster is small. NiSi2 clusters. All of these areas are normalized to the NiSi2 surface area of the reference structure. structures change, we can speculate that when an epitaxial system with small strain energy or larger interfacial energy, it will tend to form lower aspect ratios structures to reduce the total energy. Oppositely, a higher as the aspect ratios of NiSi2 clusters increase. A continuously increase of the NiSi2 surface and the NiSi2/Si interface areas is shown even the aspect ratios of NiSi2 clusters are large than 80. The stable shape of NiSi2 cluster at this volume is the structure with the lowest total energy: strain energy adds the surface and interface energy. If the surface and interface energy of NiSi2 are known and take into account, the stable shape will be obtained. According to evolution of strain, surface, aspect ratio structure will form in an epitaxial system with larger strain energy or lower interfacial energy. Besides, epitaxial clusters with aspect ration lager than 100 are difficult to obtain because the strain energy decrease little but the surface and interface areas still increase when the aspect ratios of structures are large. During the growth of NiSi2 clusters, the 3 volume and area of them will growth with different rates. Fig. 3 (a) is the evolution of volume-to–area ratios as the volume of NiSi2 growth for different aspect ratios NiSi2 clusters (surface areas have the same tendency as interface area and are not shown in the figure). The higher aspect ratios structures have larger areas at the same volume, but no matter what structures the NiSi2 clusters are, the volume-to-area ratios are lower when the sizes of clusters are Fig. 4 The SEM image of the NiSi2 clusters growth on Si (001) substrate. smaller and increase as the clusters growth. It implies that the stable structures of epitaxial clusters will change during the growth process. Here we arbitrarily give a value to volume of NiSi2 clusters have been seen in experiments and are shown in Fig. 4. Squarer shapes for smaller NiSi2 clusters and long thin structures for larger clusters are shown in the SEM image and this result is in coincidence with our speculation. the interface and surface energy of NiSi2 clusters and investigate the evolution of shape transition of NiSi2. The results are shown in Fig. 3 (b). We can see clearly that the stable shapes of epitaxial structures are squarer in the beginning and then elongate as Ⅳ. Conclusions the clusters grow. The reason for the shape transition is because a squarer shape will reduce the interface energy more than the increase of strain energy increase as the volume-to-area ratio is small at the beginning. After the clusters become larger, high aspect ratios structures can relax more strain energy expense a lesser increase in the surface and interface energy due to the larger volume-to-area ratios. The aspect rations of We calculate the strain energy for different aspect ratios NiSi2 epitaxial structures using finite element method with a 3-D structure in this experiment. A stress-induced shape transition in the growth of NiSi2 clusters is anticipated and evidenced. The understanding of the factors which influence the stable shapes of epitaxial clusters is useful to control the geometries of nano-structures. structures do not increase without limit as show in Fig. 3. As the volume of the NiSi2 clusters increase to a critic size, the aspect rations of structure are difficult to increase more. It is because the further elongation of shape does not efficiently relax the strain energy but raises the surface and interface energy as shown in Fig. 2. The different aspect ratios for different Ⅴ. Reference [1] J. Tersoff, Yuhai Tu, and G. Grinstein, Appl. Phys. Lett, 73, 2328 (1998). [2] K. S. Kim, J. A. Hurtado, and H. Tan, Phys. Rev. Lett, 83, 3872 (1999). [3] E. M. Schaller, B. I. Boyanov, S. English, and R. J. Nemanich, J. Appl. Phys. 85, 3614 (1999). 4 [4] S. L. Cheng, H. M. Lo, L. W. Cheng, and L.J. Chen, Thin Solid Films, 424, 33 (2003). [5] S. Y. Shiryaev, F. Jensen, J. L. Hansen,1 J. W. Petersen, and A. N. Larsen, Phys. Rev. Lett, 78, 503 (1997). [6] G. Jin, J. L. Liu, S. G. Thomas, Y. H. Luo, and K. L. Wang. Appl. Phys. Lett. 75, 2752 (1999). [7] A. K. Fung, L. Cong, J. D. Albrecht, M. I. Nathan, P. P. Ruden, and H. Shtrikman, J. Appl. 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