Chapter 4 SWITCH-MODE POWER SUPPLY 4-1 Introduction As we discussed in the first chapter, the power electronics cares about change of the power from one form to another form. The four forms of power conversion are:1. AC-DC conversion called rectification, 2. AC-AC conversion, 3. DC-AC conversion or inversion and 4. DC-DC conversion. DC-DC converters sometimes called choppers in some textbooks and sometimes called Switch Mode Power Supply SMPS. A switch mode power supply circuit is versatile. It can be used to: 1. Step down an unregulated DC input voltage to produce a regulated DC output voltage using a circuit known as Buck Converter or Step-Down SMPS, 2. Step up an unregulated DC input voltage to produce a regulated DC output voltage using a circuit known as Boost Converter or Step-Up SMPS, 3. Step up or step down an unregulated DC input voltage to produce a regulated DC output voltage , 4. Invert the input DC voltage using usually a circuit such as the Cuk converter, and 5. Produce multiple DC outputs using a circuit such as the fly-back converter. A switch mode power supply is a widely used circuit nowadays and it is used in a system such as a computer, television receiver, battery charger etc. The switching frequency is usually above 20 kHz, so that the noise produced by it is above the audio range. It is also used to provide a variable DC voltage to armature of a DC motor in a variable speed drive. It is used in a high-frequency unity-power factor circuit. This chapter describes the basics, operation and design of switched-mode power supplies. 4-2 Step Down DC-DC Converter (Buck Converter) A buck converter or step-down switch mode power supply can also be called a switch mode regulator. Popularity of a switch mode regulator is due to its fairly high efficiency and compact size and a switch mode regulator is used in place of a linear voltage regulator at relatively high output, because linear voltage regulators are inefficient. Since the power devices used in linear regulators have to dissipate a fairly large amount of power, they have to be adequately cooled, by mounting them on heatsinks and the heat is transferred from the heatsinks to the surrounding air either by natural convection or by forced-air cooling. Heatsinks and provision for cooling makes the regulator bulky and large. In applications where size and efficiency are critical, linear voltage regulators cannot be used. A switch mode regulator overcomes the drawbacks of linear regulators. Switched power supplies are more efficient and they tend to have an efficiency of 80% or more. They can be packaged in a fraction of the size of linear regulators. Unlike linear regulators, switched power supplies can step up or step down the input voltage. A simplified diagram of a step down DC-DC converter is shown in Fig.4.1. The output voltage is shown in Fig.4.2. This average output voltage depends on the duty ratio, D where D t on . TS 2 Fig.4.1 Simplified circuit diagram of a step down DC-DC converter. vo Vd Vo ton toff Ts Fig.4.2 The output voltage is shown in. Fig.4.3 shows Buck converter, in this circuit we assume that the switch is ideal and the output capacitor is assumed to be very large. When the switch S is turned on at t=0, the diode will be reverse biased and the supply is connected to the load, vo=Vd and it will supply the load and inductor with energy. When the switch S is turned off, the diode will be forward bias and the inductor current will flow through the 3 diode, transferring some of its stored energy to the load. The output voltage from buck converter is shown in Fig.4.4. Id L Vo iL Vd R Fig.4.3 circuit diagram of buck converter. vL Vd -Vo A -Vo ton B t toff Ts Fig.4.4 The output voltage from buck converter. 4-2-1 Continuous Conduction Mode For the circuit in Fig.4.3, the output voltage equals the input voltage when the switch is “ON” and it is zero when the switch is “OFF”. By varying the duration for which the switch is ON and OFF, it can be seen that the average output voltage can be varied, but the output voltage is not pure DC. The output voltage contains an average voltage with a square-voltage superimposed on it, as shown in Fig.4.4. Usually the desired outcome is a DC voltage without any noticeable ripple content. 4 When the switch is on for a time duration ton, the switch conducts the inductor current and the diode become reverse biased. This results in a positive voltage vL=Vd-Vo across the inductor in Fig.4.3. This voltage causes a linear increase in the inductor current iL. When the switch is turned OFF, because of inductive energy storage, iL continues to flow. This current now flows through the diode, and vL=-Vo in Fig.4.3. In steady state operation, the integral of the inductor voltage vL over one time period must be zero. Then, TS ton TS v L dt v L dt v L dt 0 o o (4.1) ton In Fig.4.4 the forgoing equation implies that the areas A and B must be equal. Therefore; (Vd VO ) t on VO (TS t on ) (4.2) VO t on D Vd TS (4.3) Neglecting power losses associated with all the circuit elements, the input power Pd equals the output power PO: Pd PO (4.4) Vd I d VO I O (4.5) I O Vd 1 I d VO D (4.6) Output Voltage Ripple In the previous analysis, the output capacitor is assumed to be so large as to yield vO (t ) VO . However, the ripple in the output voltage with a practical value of capacitor can be calculating by considering the waveform shown in Fig.4.7 in continuous conduction mode of operation and Fig.4.8 in discontinuous conduction mode of operation. 5 I LB I OB vL Vd -Vo -Vo ton toff Ts iL,peak iL Q I LB I OB Ts / 2 VO VO Fig.4.7 In case continuous conduction mode, assume that all of the ripple component in iL flows through the capacitor and its average component flows through the load resistor, the shaded area in Fig.4.7 represents an additional charge to the capacitor, the peak to peak voltage ripple VO can be written as: VO Q 1 1 I L TS C C2 2 2 (4.27) From Fig.4.7 during tOFF I L VO (1 D)TS L (4.28) 6 Therefore, substituting from equation (4.27) into the previous equation gives: VO TS VO (1 D )TS 8C L f VO 1 TS2 (1 D) 2 (1 D) C VO 8 LC 2 fS (4.29) 2 (4.30) Where switching frequency f S 1 TS and f C 1 2 LC Step Up (Boost) Converter Fig. shows a step up converter. Its main application is in regulated DC power supplies and the regenerative braking of DC motors. As the name implies, the output voltage is always greater than the input voltage. When the switch is ON, the diode is reverse biased, thus isolating the output stage. The input supplies energy to the inductor. When the switch is OFF, the output stage recives energy from the inductor as well as from the input. In steady state analysis presented here, the output filter capacitor is assumed to be very large to ensure a constant output voltage vo (t ) VO . Continuous Conduction Mode Fig. shows the steady state waveform for this mode of condition where the inductor current flows continuously[iL(t)>0]. Since in steady state the time integral of the inductor voltage over one time period must be zero, Vd t on (Vd VO ) t off 0 Dividing both sides by TS and rearranging terms yield VO T 1 S Vd Toff 1 D 7 Assuming a lossless circuit, Pd=PO, Vd I d VO I O and IO (1 D) Id Output Voltage Ripple For Continuous Conduction Mode The peak to peak ripple in the output voltage can be calculated by considering the waveform shown in Fig. for a continuous mode of operation. Assuming that all the ripple current component of the diode current iD flows through the capacitor and its average value flows through the load resistor, the shaded area in Fig. represents charge Q. Therefore, the peak-to-peak voltage ripple is given by: VO Q I O DTS VO DTS C C RC VO DTS T D S (Where =RC time constant) VO RC 8