Data sheet: A6.3 Plate to BS 1501: Part 1 1980:490 MPa Grades Higher strength carbon manganese pressure vessel steel plate General description A wide range of steels may be used for pressure vessels designed and built to the British Code BS 5500. Some of these steels are specified in BS 1501 Parts 1, 2 and 3. Part 2 refers to alloy steels and Part 3 to stainless steel. This data sheet addresses two higher strength steels of Part 1, ‘Specification for carbon and carbon manganese steels’ readily available from Mittal Steel South Africa namely: BS 1501 - 224 Grade 490: A fully killed, aluminium treated carbon manganese steel. BS 1501 - 225 Grade 490: A fully killed, niobium and aluminium treated carbon manganese steel. Both these grades are fully killed, fine grained steels and are calcium treated to ensure very low levels of sulphur content and inclusions. Furthermore, by inclusion shape control, excellent through-thickness and notch toughness properties are achieved and the risk of lamellar tearing in heavy weldments is minimised. Both grades are available in thicknesses up to 63mm. It should be noted that BS 1501 has been replaced by BS EN 10028. Mittal Steel South Africa will, however, endeavour to supply steel in accordance with BS 1501 until market forces make the use of this specification redundant. These steels are designated by the specification number, steel type number and a grade number which represents the minimum tensile strength, for example BS 1501 - 224 Grade 490. The suffix A or B is added to the grade number, A being used if tensile properties are required at room temperature and B when characteristic elevated temperature properties need also be guaranteed. The further suffix LT is added if impact tests are to be carried out at temperatures below 0oC, e.g. LT 30 for -30°C. A full designation will, for example, be: BS 1501 - 224 Grade 490A LT 30. These steels are all readily weldable by the usual metal arc welding processes. When welding thick plates, reference should be made to BS 5135: 1984, ‘Specification for arc welding of carbon and carbon manganese steels’ to establish possible preheat requirements, especially at low heat inputs. Values of the carbon equivalent (CE) should be calculated from the values for chemical composition on the test certificates for the plates concerned. All plates will be supplied normalised, unless agreed to be supplied as rolled, in which case only the test pieces will be normalised. Such plates are to be normalised by the fabricator. Chemical composition Table 1 shows the chemical composition as specified by BS 1501: Part 1: 1980. The limits are set rather wide to give the steel producer maximum scope to apply his manufacturing techniques. In order to assist For further information, contact: Mittal Steel South Africa Limited, PO Box 2, Vanderbijlpark 1900. Toll free number 0800 005043, Fax (016) 889-0070 e-mail address: datasheets@mittalsa.com Care has been taken to ensure that the information in this data sheet is accurate. Mittal Steel South Africa Limited does not, however, assume responsibility for any inaccuracies or misinterpretations of this data. We are continuously engaged in product development and revised data sheets will be issued from time to time. Please ensure that you have the most recent issue. Effective date: October 2005 Page 1 of 4 File reference: A6.3 Price List reference 110 customers in determining fabrication parameters, the typical analyses of the steels as made by Mittal Steel South Africa are given in Table 2. It must be stressed that these values are given as an indication only and are in no way binding on Mittal Steel South Africa as manufacturer. Only the specification is binding. It should also be noted that, because thicker plates cool at a slower rate during and after rolling or normalising, they will emerge at lower strength levels if the chemical composition is not enriched to counteract this effect (even though the specification does allow for some strength reduction with thickness). Table 1. Chemical composition (ladle analysis, percent) as specified in BS 1501: Part 1: 1980, Tables 23, 26 and 29 Type C max Mn Si P max S max Altot min Nb Cr1 max Cu1)2 max Mo1 max Ni3 max 224 Grade 490 0,22 0,90 1,60 0,10 0,40 0,030 0,030 0,018 - 0,25 0,30 0,10 0,75 225 Grade 490 0,20 0,90 1,60 0,10 0,50 0,030 0,030 0,018 0,010 0,060 0,25 0,30 0,10 0,75 Notes: 1. (Chromium + copper + molybdenum) = 0,50% max. 2. Copper + 10.Tin 0,40%. Tin is reported. 3. The purchaser may specify a maximum nickel content of 0,30%. In this case the total chromium + copper + molybdenum + nickel = 0,70% max Table 2: Typical chemical composition (ladle analysis, percent) as produced by Mittal Steel South Africa Type Thickness t (mm) C Mn Si Al Nb S P 224 Grade 490 6t8 0,16 1,35 0,28 0,04 - 0,008 0,015 8 < t 63 0,19 1,45 0,32 0,04 - 0,008 0,015 6 < t < 63 0,16 1,45 0,42 0,04 0,025 0,008 0,015 225 Grade 490 Mechanical properties 1. Room temperature tensile properties Table 3: Mechanical properties at room temperature as specified in BS 1501: Part 1: 1980 tables 24, 27 and 30 Type Nominal plate Tensile strength Minimum yield Minimum thickness t (MPa) strength elongation1 (mm) (MPa) % 224 Grade 490 4,5 < t 16 16 < t 40 40 < t 63 490-610 490-610 490-610 325 315 305 21 21 20 225 Grade 490 4,5 < t 16 16 < t 40 40 < t 63 490-610 490-610 490-610 355 345 340 21 21 20 Note: 1. Gauge length = 5,65 S o . Refer to paragraph 20.1 in the specification. For further information, contact: Mittal Steel South Africa Limited, PO Box 2, Vanderbijlpark 1900. Toll free number 0800 005043, Fax (016) 889-0070 e-mail address: datasheets@mittalsa.com Care has been taken to ensure that the information in this data sheet is accurate. Mittal Steel South Africa Limited does not, however, assume responsibility for any inaccuracies or misinterpretations of this data. We are continuously engaged in product development and revised data sheets will be issued from time to time. Please ensure that you have the most recent issue. Effective date: October 2005 Page 2 of 4 File reference: A6.3 Price List reference 110 2. Impact toughness Table 4. Charpy v-notch impact energy as specified in BS 1501: Part 2: 1980 Tables 25, 28 and 31 Type Impact energy (J) at temperature (°C) RT1 0 -20 -30 -40 -50 224 Grade 4902 61 55 47 41 31 27 225 Grade 4902 - - 61 47 - 27 Notes: 1. Room temperature 2. Values for plate up to and including 63mm thick 3. Elevated temperature yield strength or proof stress In Appendix E of BS 1501: Part 1: 1980 (for steel type 225) and Appendix F (for type 224) the specification shows the yield strength or proof stress at elevated temperatures for the respective types. These values may be used for design purposes, but if a user requires verification of the strength at any particular temperature, a tensile test at that temperature must be stipulated on the order. Table 5: Minimum yield strength or 0,2% proof stress at elevated temperatures Type Nominal Minimum yield strength or proof stress (MPa) plate at temperature thickness t (mm) 150°C 200°C 250°C 300°C 350°C 400°C 224 Gr 490 225 Gr 490 6 < t 16 16 < t 40 40 < t 63 6 < t 16 16 < t 40 40 < t 63 450°C 265 260 256 240 237 234 213 213 213 192 192 192 182 182 182 173 173 173 - 284 284 284 258 258 258 240 240 240 220 220 220 206 206 206 195 195 195 187 187 187 Dimensions The available dimensions of plate supplied both in the as rolled and normalised conditions are shown on the data sheet: Plate Mill Products: Available Dimensions (Domestic Market) (file reference A1.3). Dimensional tolerances Plates to BS 1501: Part 1 are supplied to the dimensional tolerances specified in BS EN 10 029, unless otherwise agreed at the time of the enquiry and order. Ultrasonic tests All plates thicker than 20mm are ultrasonically tested to BS 5996: B1 as an integral part of Mittal Steel South Africa’s quality assurance system. Ultrasonic testing to stricter criteria is available on enquiry. Surface inspection Plates are inspected and defects repaired in accordance with specification BS EN10 1063: Part 2, Class B, Subclass 2, unless otherwise agreed at the time of the enquiry and order. For further information, contact: Mittal Steel South Africa Limited, PO Box 2, Vanderbijlpark 1900. Toll free number 0800 005043, Fax (016) 889-0070 e-mail address: datasheets@mittalsa.com Care has been taken to ensure that the information in this data sheet is accurate. Mittal Steel South Africa Limited does not, however, assume responsibility for any inaccuracies or misinterpretations of this data. We are continuously engaged in product development and revised data sheets will be issued from time to time. Please ensure that you have the most recent issue. Effective date: October 2005 Page 3 of 4 File reference: A6.3 Price List reference 110 Certification All material described in this data sheet is supplied with test and analysis certificates. Supply conditions BS 1501 plate is supplied in terms of Price List 110 and Mittal Steel South Africa's General Conditions of Sale. For further information, contact: Mittal Steel South Africa Limited, PO Box 2, Vanderbijlpark 1900. Toll free number 0800 005043, Fax (016) 889-0070 e-mail address: datasheets@mittalsa.com Care has been taken to ensure that the information in this data sheet is accurate. Mittal Steel South Africa Limited does not, however, assume responsibility for any inaccuracies or misinterpretations of this data. We are continuously engaged in product development and revised data sheets will be issued from time to time. Please ensure that you have the most recent issue. Effective date: October 2005 Page 4 of 4 File reference: A6.3 Price List reference 110