cc CAREER INSTITUTE OF TECHNOLOGY STUDYGUIDE CHAPTER 25: SAFETY FOR MASONS INSTRUCTOR: MR. BRIAN IASIELLO TERMS: ANSI - A private organization acting as administrator and coordinator for voluntary standards. Coupling pin - A metal tubular pin inserted in tubular scaffold end frames permitting them to be stacked and locked for multitier scaffold setups. Dense Industrial 65 - The industry standard requirement for recognizing approved sawn scaffold planking. Double insulated - Electrical equipment having enclosures nonconductive to electricity. Equipment grounding conductor - A wire going to ground connected to metal enclosures of electrical-powered tools, machinery, and equipment. Ground fault circuit interrupters - Also called GFCIs, a circuit breaker detecting a difference in current between the amount of current going through one wire to a piece of electrical equipment and interrupting or stopping the current flow. Guardrails - Rails installed along all open sides and ends of platforms, serving as personal fall protection. Laminated veneer lumber - Also called LVL, used for scaffolding planks, a manufacturing process of gluing together many thin layers of wood to produce engineered lumber Mudsill - A 2” or thicker wood plank placed on the ground to prevent scaffold end frame supports from point loading, imposing a concentrated load on the supporting surface. NIOSH - An organization that conducts research and provides guidance, information, and services for subjects related to occupational safety and health. OSHA - A federal government agency that conducts inspections of and issues citations and proposed penalties for employers covered under the Occupational Safety and Health Act of 1970 for alleged violations of applicable safety and health standards. Personal protection equipment - Also called PPE, required worker protection depending upon the hazards to which a worker is exposed, may include eye protection, face protection, head protection, hearing protection, hand protection, foot protection, respiratory protection, protective clothing, and barriers. Sawn planking - Individual boards 1 3⁄4” to 2” thick and 10” to 111⁄2” wide approved for scaffolds to support workers, materials, and equipment. Scaffold - A temporary work platform designed to support workers, materials and equipment. Supported scaffolds - Platforms supported by legs, beams, or other approved rigid supports. Suspension scaffolds - Platforms suspended by ropes or other nonrigid means from overhead. Toe boards - Vertical barriers extending above a platform surface to prevent falling materials. Outline: A. Complying with Safety Standards 1. OSHA-Federal agency 2. NIOSH- Federal organization 3. ANSI- Private organization B. Personal Protection Equipment 1. Protective Clothing a. Shirts must have sleeves 4” or longer. 2. Foot Protection a. A slip-resistant sole, ankle high or higher work shoe is required. 3. Eye Protection: Z-87 4. Face Protection: Protective face shields 5. Hearing Protection: Ear muffs, Ear plugs 6. Head Protection: Hard hat 7. Respiratory Protection a. Dust Masks and Particulate-Filter Respirators b. Ventilation 8. Hand Protection: Work gloves C. Maintaining a Safe Work Area 1. If a loaded wheelbarrow begins to upset and no one is close, then let fall on its side. 2. First, cut a brick band at the middle of the top of a strap of brick. 3. Finish removing the brick band from a strap of brick by cutting on each side about 6 inches from the bottom of the strap and then bending over the ends. 4. Never use a mason’s line that is frayed, meaning that is damaged and may break. D. Lifting and Carrying Materials by Hand: 1. Lift heavier objects by stooping and using the leg muscles. E. Using Hand Tools Safely 1. Inspect tools before using them. F. Remove jewelry when working. Finger rings can restrict blood circulation if the finger begins to swell following an injury. Objects falling on rings may compress them, limiting blood circulation and possibly severing fingers. Wristwatches, bracelets, necklaces, and other body jewelry should be removed to prevent them becoming entangled in construction materials and machinery components. Scaffolds: A. PARTS OF SCAFFOLDING 1. Types of scaffolding primarily used by a mason contractor. a) STEP-TYPE END FRAMES 1.5’ wide by 5’ high step-type end frame is popular choice for house construction a. Cross brace attaches between two end frames on both the front side and back side of the frames. b) OPEN-END FRAMES a. 2.5’ Wide by 6’4” or 6’6” high open-end frame popular choice for larger jobs. 2. Scaffolding Planks a) Laminated Veneer Lumber- Manufacturing process of gluing together many thin layers of wood produces engineered lumber, also known as LVL, heavier than regular wood planks. b) Sawn planks- individual planks approved for scaffolds to support workers materials and equipment. c) When overlapping planks 12” minimum lap at center of scaffold bucks (6” on each side of bucks) d) Loads placed on planks spanning 7’ must not cause them to deflect more than about 1 3/8” e) Mudsills-2” or thicker wood planks placed on the ground to prevent scaffold end frame supports from point loading. 1. Prevents base plates or screw jacks from sinking in soils or breaking through surfaces below them. 3. Base Plates and Leveling Screw jacks a) Base plate is flat 6” x 6” metal plate 1. Keep debris out of the hollow end frame legs and distribute the scaffold’s weight over a larger area. b) Leveling Screw Jacks- Similar to base plates, except their screw adjustments permits leveling scaffold set ups. B. SAFETY PIECES OF SCAFFOLDING (OSHA REQUIRING FALL PROTECTION FOR THOSE ON SCAFFOLDING MORE THAN 10’ FROM GROUND LEVEL) 1. Guardrails-rails installed along all open sides and ends of platforms serving as personal fall protection. a) Parts of guardrails 1. Guard post-post slip over a steel coupling pin while an outer rigid support extends lower on the outside of the scaffolding frame leg. 2. Top rails-attach to the top of the guardrails posts -Between 38” and 45” high -capable of supporting a minimum force of 200 pounds 3. Mid-rails-rails approximately midway from the top edge of guardrail and platform surface. b) Toe boards-vertical barriers, installed along the edge of platforms more than 10’ above lower level 1. To prevent falling tools or materials from injuring those below scaffolds.