NATIONAL POLLUTANT INVENTORY EMISSION ESTIMATION TECHNIQUE MANUAL FOR INTENSIVE LIVESTOCK - POULTRY RAISING VERSION 2.0 JULY 2012 First published in December 1999 Version 2.0 published July 2012 ISBN: 06425 48137 Commonwealth of Australia 2012 This manual may be reproduced in whole or part for study or training purposes subject to the inclusion of an acknowledgment of the source. It may be reproduced in whole or part by those involved in estimating the emissions of substances for the purpose of National Pollutant Inventory (NPI) reporting. The manual may be updated at any time. Reproduction for other purposes requires the written permission of the Department of Sustainability, Environment, Water, Population and Communities GPO Box 787, Canberra, ACT 2601, e-mail: npi@environment.gov.au web: www.npi.gov.au phone: 1800 657 945. Disclaimer The manual was prepared in conjunction with Australian states and territories according to the National Environment Protection (National Pollutant Inventory) Measure. While reasonable efforts have been made to ensure the contents of this guidance material are factually correct, the Australian Government does not accept responsibility for the accuracy or completeness of the contents and shall not be liable for any loss or damage that may be occasioned directly or indirectly through the use of, or reliance on, the contents of this manual. i INTENSIVE LIVESTOCK - POULTRY RAISING Version 2.0 July 2012 EMISSION ESTIMATION TECHNIQUES FOR INTENSIVE LIVESTOCK - POULTRY RAISING TABLE OF CONTENTS 1 INTRODUCTION ......................................................................................................................................... 1 1.1 THE PROCESS FOR NPI REPORTING........................................................................................................... 2 1.2 STRUCTURED APPROACH TO NPI REPORTING.......................................................................................... 2 1.2.1 Information required to produce an annual NPI report .................................................................. 2 1.3 ADDITIONAL REPORTING MATERIALS ....................................................................................................... 3 2 PROCESS DESCRIPTION .......................................................................................................................... 4 2.1 LAYER PRODUCTION SYSTEMS ................................................................................................................. 4 2.1.1 Breeding farms ................................................................................................................................ 4 2.1.2 Hatcheries ....................................................................................................................................... 4 2.1.3 Pullet rearing .................................................................................................................................. 4 2.1.4 Layer operations - cage................................................................................................................... 4 2.1.5 Layer operations - barn laid ........................................................................................................... 4 2.1.6 Layer operations - free range.......................................................................................................... 5 2.2 MEAT BIRD PRODUCTION ......................................................................................................................... 5 2.2.1 Meat chicken breeding farms and hatcheries .................................................................................. 5 2.2.2 Meat chicken farms ......................................................................................................................... 5 2.2.3 Turkey production systems .............................................................................................................. 5 2.2.4 Duck production systems ................................................................................................................. 5 2.3 MANURE MANAGEMENT SYSTEMS ........................................................................................................... 5 2.3.1 Shed losses ...................................................................................................................................... 6 2.3.2 Storage losses .................................................................................................................................. 6 2.3.3 Storage and spreading losses .......................................................................................................... 6 3 EMISSION SOURCES ................................................................................................................................. 7 3.1 EMISSIONS TO AIR .................................................................................................................................... 7 3.1.1 Fugitive emissions ........................................................................................................................... 7 3.1.2 Point source emissions .................................................................................................................... 7 3.2 EMISSIONS TO WATER .............................................................................................................................. 7 3.3 EMISSIONS TO LAND ................................................................................................................................. 7 4 THRESHOLD CALCULATIONS .............................................................................................................. 8 5 TECHNIQUES FOR ESTIMATING EMISSIONS ................................................................................. 11 5.1 5.2 6 EMISSION FACTORS ................................................................................................................................ 11 APPROVED ALTERNATIVE ...................................................................................................................... 12 TRANSFERS OF NPI SUBSTANCES IN WASTE ................................................................................. 13 6.1 REPORTING TRANSFERS FOR POULTRY RAISING OPERATIONS ................................................................. 13 7 NEXT STEPS FOR REPORTING ............................................................................................................ 15 8 REFERENCES ............................................................................................................................................ 16 APPENDIX A: DEFINITIONS AND ABBREVIATIONS.............................................................................. 17 APPENDIX B: AMMONIA EMISSION FACTORS ...................................................................................... 18 APPENDIX C: AMMONIA TRANSFER FACTORS ..................................................................................... 19 APPENDIX D: MODIFICATIONS TO THE INTENSIVE LIVESTOCK - POULTRY RAISING EMISSION ESTIMATION TECHNIQUE (EET) MANUAL ........................................................................ 20 (VERSION 2.0 NOVEMBER 2012) ........................................................................................................................ 20 APPENDIX E: SIMPLIFIED REPORTING FORM ...................................................................................... 21 ii INTENSIVE LIVESTOCK - POULTRY RAISING Version 2.0 July 2012 LIST OF FIGURES, TABLES, EQUATIONS AND EXAMPLES Figure 1: Process for NPI reporting ........................................................................................................................ 2 Table 1: Layer production systems reporting threshold for ammonia emissions .................................................... 8 Table 2: Meat chicken production systems reporting thresholds for ammonia emissions ...................................... 8 Table 3: Turkey production systems reporting thresholds for ammonia emissions ................................................ 9 Table 4: Duck production systems reporting thresholds for ammonia emissions ................................................... 9 Table 5: Reporting transfers requirements ............................................................................................................ 14 Table 6: Layer production systems - ammonia emission factors .......................................................................... 18 Table 7: Meat chicken production systems - ammonia emission factors .............................................................. 18 Table 8: Turkey production systems - ammonia emission factors ........................................................................ 18 Table 9: Duck production systems - ammonia emission factors ........................................................................... 18 Table 10: Total Nitrogen and Phosphorus thresholds for transfers reporting and transfer factors ........................ 19 Equation 1: Ammonia emissions .......................................................................................................................... 11 Example 1: Assessing thresholds - sub-threshold facility ....................................................................................... 9 Example 2:Assessing thresholds - facility with an ammonia reporting requirement .............................................. 9 Example 3:Assessing thresholds - facility with an ammonia and fuel reporting requirement .............................. 10 Example 4: Estimating emissions of ammonia from a poultry facility ................................................................. 12 Example 5: Reporting transfers of NPI substances in waste ................................................................................. 14 iii INTENSIVE LIVESTOCK - POULTRY RAISING Version 2.0 July 2012 1 Introduction The purpose of all emission estimation technique (EET) manuals is to assist Australian manufacturing, industrial and service facilities to report emissions of listed substances to the National Pollutant Inventory (NPI). This manual describes the procedures and recommended approaches for estimating emissions engaged in the intensive livestock - poultry raising industry or related activities. EET MANUAL ANZSIC CODE 2006 INTENSIVE LIVESTOCK - POULTRY RAISING 0171 Poultry farming (meat) 0172 Poultry farming (eggs) Note that the ANZSIC code is part of NPI reporting requirements. The NPI Guide contains an explanation of the ANZSIC code. This manual has been developed through a process of national consultation involving state and territory environmental authorities and key industry stakeholders. Particular thanks are due to the Victorian Farmers Federation, Australian Egg Corporation Limited, Australian Chicken Meat Federation, Australian Chicken Growers Council, and the Feedlot Services Australia (FSA Consulting). NPI substances are those that when emitted at certain levels have potential to be harmful. Australian, state and territory governments have agreed, in response to international requirements, that industries will report these emissions on an annual basis. NPI substances are set out in the NPI Guide and are listed in categories which have a threshold; i.e. once annual ‘use’ of substances is above the threshold their emissions and transfers must be reported. 1 INTENSIVE LIVESTOCK - POULTRY RAISING Version 2.0 July 2012 1.1 The process for NPI reporting The process for NPI reporting can be seen in the following flow chart: Step 1: Prepare a process flow chart for your facility.(Identify the activities related to egg and meat production) Refer to Section 2 Process description Step 2: Determine the emission and transfer sources. (Characterise outflows such as hatcheries and shed losses) Refer to Section 3 Emission sources Step 3: Determine whether any thresholds have been exceeded. (Quantify the number of birds, types and weights) Refer to Section 4 Threshold calculations Step 4: Estimate the emissions and transfers for your facility. Refer to Section 5 & 6 Emissions estimation & transfers Step 5: Report emissions to the NPI. (Compile emissions and transfers from all sources for your report) Refer to Section 7 Next steps for reporting Figure 1: Process for NPI reporting 1.2 Structured Approach to NPI Reporting The first step in approaching NPI reporting is to download the NPI guide, it is available from the NPI website www.npi.gov.au/publications/guidetoreporting.html. The guide contains important information that you will need to complete your NPI report including guidance on how to: Determine if any thresholds have been tripped; Estimating emissions and transfers in waste of NPI substances; How to report NPI emissions and transfers; as well as A complete list of the 93 NPI substances. 1.2.1 Information required to produce an annual NPI report The following information is needed for the reporting period: meat producing industries will require knowledge of the live weight produced per year; 2 INTENSIVE LIVESTOCK - POULTRY RAISING Version 2.0 July 2012 egg producers will require knowledge of the numbers of different bird types for the specific type of production systems; the manure/litter management system employed at the poultry operation. If any fuel burning equipment has been used on the facility, including on-site vehicles, additional data will need to be collated: type and amount of fuel burned; pollution control devices employed; volume and throughput of fuels or organic liquids stored on-site. 1.3 Additional reporting materials This manual is written to reflect the common practices employed in poultry raising operations. In some cases it may be necessary to refer to other EET manuals to ensure a complete report of the emissions for the facility can be made. Other applicable EET manuals may include, but are not limited to: Combustion in boilers Combustion engines; Fuel and organic liquid storage Fugitive emissions. The reporting thresholds for combustion of fuels in boilers and/or engines are: 541,000 L petrol (equivalent to 400 tonnes); 478,000 L diesel (equivalent to 400 tonnes); 784,000 L LPG (equivalent to 400 tonnes); 17,800,000 MJ natural gas (equivalent to 400 tonnes) or 400 tonnes of coal or wood. If you burned 400 tonnes or more of fuel (total) in a reporting period (a year, usually from 1 July to 30 June), you must consult the appropriate EET manual and report emissions of Category 2a substances. If you burned 2,000 tonnes or more of fuel (total) you must report emissions of Category 2b substances. 3 INTENSIVE LIVESTOCK - POULTRY RAISING Version 2.0 July 2012 2 Process description Poultry raising operations consist of several activities such as feedstock storage, feeding systems, animal housing, disposal of biological matter, vehicle operation, waste removal, storage and treatment. Some facilities may generate their own power by fuel combustion or use biogas to produce power onsite. Biogas is considered a fuel for NPI purposes, and must be considered against thresholds in the NPI Guide. 2.1 Layer production systems The layer industry can be categorised by a number of different production sectors, including breeder farms, pullet rearing, hatcheries and layers. Due to the different requirements of egg farms and breeder farms, egg producers often purchase day old chicks or pullets, rather than operating their own breeding farm. 2.1.1 Breeding farms Breeding farms keep breeding hens and roosters to produce fertile eggs. The birds that produce the egg chickens are known as the parent or secondary stock. They are housed in sheds with either litter or mesh flooring, or a combination of both. The fertile eggs produced by the parent stock are collected daily and stored for transport to a hatchery. The parent stock is productive for about 12 months. At the end of their productive life they are removed for meat processing. The spent litter is cleaned from the sheds at the end of each 12 month cycle and the process repeated. 2.1.2 Hatcheries Hatcheries incubate eggs collected from the parent stock until they hatch. The chicks produced are consigned to either egg production or pullet rearing farms within hours of hatching. Sheds are washed and disinfected at the end of each batch. 2.1.3 Pullet rearing Pullet rearing facilities raise day old chicks to point of lay pullets (approximately 17 weeks of age). These pullets are then transferred to egg production facilities or else sold offsite to other egg enterprises. Pullets are generally reared in cages but may also be reared on litter-based systems. 2.1.4 Layer operations - cage Caged layer systems produce around 80% of the eggs sold in Australia, as this is currently the most cost effective system. The two forms of cages used in egg production are conventional cages and environmental cages. With conventional cage systems, the manure drops down under cages and is removed every six to twelve months. Sheds fitted with environmental cages have computerised climate control with tunnel ventilation. Most of these sheds also have automated feeding systems and many are also fitted with conveyor belts under the cages that collect and remove the manure. These belts are often fitted with a drying system that removes moisture from the manure to optimise the shed environment and hence improve production. Once removed from the shed, the manure is usually transported from the farm immediately for further processing or use in agriculture. 2.1.5 Layer operations - barn laid The barn laid system currently represents about 5% of egg production in Australia. These systems comprise an automated nesting system with the hen group housed in sheds with litter and perches. 4 INTENSIVE LIVESTOCK - POULTRY RAISING Version 2.0 July 2012 2.1.6 Layer operations - free range Free range systems currently represent about 15% of egg production in Australia. Free range systems comprise weatherproof sheds with an adjoining outdoor range (sometimes covered with mesh to minimise contact with wild birds). Increasingly, free range systems have automated nesting, feeding and watering systems. 2.2 Meat bird production Poultry meat production in Australia is dominated by the meat chicken industry, together with duck and turkey meat production. The meat chicken industry in Australia is predominantly vertically integrated with three large companies supplying 80% of the market. 2.2.1 Meat chicken breeding farms and hatcheries As with the egg industry, meat chicken breeder farms keep breeding hens and roosters to produce fertile eggs. The breeding stocks are productive for about twelve months, at which point they are removed for meat processing. The manure, or spent litter, is cleaned from the sheds at the end of each cycle and the process repeated. The breeder farms generally use sheds that have a combination of roosting areas, with litter based systems in the remainder of the shed. Pullets and cocks are grown out on rearing farms where a litterbased system is commonly used to raise the birds to productive age (approximately 18 weeks). The hatcheries produce day-old chicks that are distributed to the grower farms. 2.2.2 Meat chicken farms The meat chicken industry in Australia is mainly comprised of growers who generally grow out day old chicks for processing under contract to companies. The contract growers own the farm and provide the management, shedding, equipment, labour, bedding and other inputs to rear the poultry. The processing company provides and owns the chickens and provides feed, medication and technical advice. The industry generally uses litter-based systems for raising meat chickens. There is a small percentage of free range operations that use a combination of sheds with litter and outdoor runs. Birds are typically housed in tunnel ventilated sheds with controlled climate conditions. 2.2.3 Turkey production systems Approximately 4.7 million turkeys are produced each year in Australia. Turkey breeders and grower birds are predominantly raised on litter-based systems with the litter removed at the end of the breeding cycle or production of a batch of birds. Breeder farms (eggs and rearing) will generally be conducted as part of a separate operation, with the birds housed on litter. 2.2.4 Duck production systems Approximately 5.3 million ducks are produced each year in Australia. Most flocks involve breeding and growing out in separate operations, with an average grow out period of seven weeks. Litter-based systems are the most common, with the litter removed at the end of the breeding cycle or batch of birds. Sheds usually contain a concrete apron at the drinkers where excess liquid is directed out of the shed to prevent excess wetting of the litter. 2.3 Manure management systems Losses from stockpiled manure and composting processes will vary depending on the type of poultry manure. There are two major categories of waste: manure mixed with litter and straight manure. These two materials will differ in the rate of ammonia loss during stockpiling and composting processes. The factors provided in this manual are based on assumptions and averages which would be typical of Australian facilities. 5 INTENSIVE LIVESTOCK - POULTRY RAISING Version 2.0 July 2012 2.3.1 Shed losses In Australian poultry farming systems, most manure and litter is removed immediately from the site of production (i.e. from the facility). In these cases, reporting thresholds should be assessed against the "Shed " columns in Tables 1 to 5 and similarly against the emission factors in Tables 6 to 10. 2.3.2 Storage losses If litter is stored on-site in either stockpiles or used for composting, there will be volatilisation of nitrogen to ammonia. The quantities in which this will occur depends on acidity, temperature and whether the litter is covered or compressed. If a facility is using this type of process, reporting thresholds should be assessed against the "Shed + storage" columns in Tables 1 to 5, against the emission factors in Tables 6 to 9 and transfers Table 10 where assumptions typical of Australian operations have been applied. 2.3.3 Storage and spreading losses Fresh, stockpiled or composted litter or manure is typically spread on cropped or pastured land off-site. Nitrogen losses will depend on the processing that the litter has been exposed to, as composted litter will likely lose less ammonia on spreading compared to fresh or stockpiled litter. Most losses of ammonia will occur within the first ten days of application. If a facility is spreading litter on-site, reporting thresholds should be assessed against the "Shed + storage + spreading" columns in Tables 1 to 5, against the emission factors in Tables 6 to 9 and transfers Table 10. If the litter or manure is spread off-site, then procedures outlined in 2.3.2 above should be followed. 6 INTENSIVE LIVESTOCK - POULTRY RAISING Version 2.0 July 2012 3 Emission sources General information regarding emission sources can be located in the NPI Guide. 3.1 Emissions to air Air emissions may be categorised as fugitive emissions or point source emissions. 3.1.1 Fugitive emissions These are emissions not released through a vent or stack. Examples of fugitive emissions include dust from stockpiles and volatilisation of ammonia from stockpiled manure. Emissions emanating from ridgeline roof-vents, louvers, and open doors of a building are also examples of fugitive emissions. Emission factors are the usual method for determining losses through fugitive emissions. Standard emission factors for the release of ammonia from poultry raising operations are listed in Appendix B. 3.1.2 Point source emissions Point source emissions are directed through a single point source into the atmosphere. It is possible that in poultry operations, fuel may be combusted in a boiler, space heater and/or an engine on-site. As a result of these activities, substances will be emitted from a stack as a result of fuel combustion. Additional information on thresholds for common fuels can be found in section 1.3, the NPI Guide, Combustion in boilers and/or the Combustion engines manuals. 3.2 Emissions to water Emissions of substances to water from poultry raising are only likely to occur as a result of accidental spillage. In the normal operation of a poultry raising operation, spent litter and feed should NOT enter waterways. If this does happen you are legally required to immediately contact your state or territory environment agency for guidance. Any such emissions are also reportable to the NPI if thresholds are exceeded. 3.3 Emissions to land In general, the substances generated by activities related to poultry when applied to land are considered a voluntary transfer and not an emission to land. This applies to substances such as Total Nitrogen, Total Phosphorus and other substances which when applied in acceptable concentrations are considered beneficial to the land to which it is applied. These substances can be reported as a transfer to a voluntary reporting transfer destination. Please refer to Section 6 for information on the reporting of transfers. For all other substances, discharges to land should be reported as an emission to land. 7 INTENSIVE LIVESTOCK - POULTRY RAISING Version 2.0 July 2012 4 Threshold calculations The NPI Guide outlines detailed information on thresholds and identification of emission sources. “Usage” of NPI substances is a determinant of whether NPI thresholds for Category 1 substances have been tripped. The usage of each of the substances listed as Category 1 under the NPI must be estimated to determine whether the 10 tonnes reporting threshold is exceeded. If the threshold of a Category 1 substance is exceeded, emissions of that substance from the facility (for all sources) must be reported, even if the emissions of the substances are very low. Usage is defined as the handling, manufacture, import, processing, coincidental production or other uses of the substances. The threshold for ammonia, generated from the manure, may be tripped from poultry raising activities. This manual refers to average number of birds per year, this is the nominal capacity or average number of birds being raised during the year, rather than the total number of birds which have been raised at the facility. . The number of poultry of each type required to trigger the NPI threshold for ammonia is shown in Tables 1 to 5. If the threshold is reached, then the facility must report emissions of ammonia from the operations conducted on-site. Shed + storage + spreading refers to operations that store and spread manure on their own farm. Table 1: Layer production systems reporting threshold for ammonia emissions based on average number of birds / year Bird type / Average number of birds/yr required to trigger reporting production system Shed Shed + storage Shed + storage + spreading Layer – high rise Layer – belt Layer – barn Layer – free range Layer breeder Layer rearer – barn Layer rearer – belt 36,400 294,100 50,800 40,500 33,400 191,900 318,500 36,400 60,800 31,700 27,600 22,800 106,600 129,400 28,000 37,200 24,400 22,000 18,200 78,600 87,800 Table 2: Meat chicken production systems reporting thresholds for ammonia emissions Bird type/ Tonnes liveweight produced / yr required to trigger reporting production system Shed Shed + storage Shed+storage+spreading 1,212 827 659 Meat chicken shed / free range Bird type/ production system Meat chicken breeder Meat chicken rearer Meat chicken shed / free range Average number of birds / yr required to trigger reporting Shed Shed + storage Shed+storage+spreading 32,300 20,200 15,500 118,900 74,300 57,200 87,600 59,800 47,600 8 INTENSIVE LIVESTOCK - POULTRY RAISING Version 2.0 July 2012 Table 3: Turkey production systems reporting thresholds for ammonia emissions Bird type/ Tonnes liveweight produced/yr required to trigger reporting production system Shed Shed + storage Shed+storage+spreading 822 1,126 Toms Hens Bird type/ production system Turkey breeder Turkey rearer Toms Hens 560 768 447 612 Average number of birds / yr required to trigger reporting Shed Shed + storage Shed+storage+spreading 18,200 10,100 7,500 42,000 23,300 17,200 19,800 13,500 10,800 49,300 33,600 26,800 Table 4: Duck production systems reporting thresholds for ammonia emissions Bird type/ Tonnes liveweight produced/yr required to trigger reporting production system Shed Shed + storage Shed+storage+spreading 930 Meat duck Bird type/ production system Duck breeder Duck rearer Meat duck 716 604 Average number of birds / yr required to trigger reporting Shed Shed + storage Shed+storage+spreading 20,300 14,800 12,200 77,800 56,800 46,700 47,600 36,600 30,900 In addition to the above, facility operators are advised to check the NPI Guide for further information on thresholds. Example 1: Assessing thresholds - Using average number of birds Facility A is a layer rearer operation where manure is removed via a belt. The same process is undertaken at three sheds at the site. Manure is bagged and sold at the farm gate (i.e. it is not stored onsite). During a twelve month period, the average number of birds on site is 300,000 birds. From Table 1, it can be seen that the reporting threshold for this layer rearer operation with shed losses (i.e. manure is removed from the site immediately after being removed from the shed) is 318 500 birds. As the number of birds in this example falls below this number, Facility A does not have a requirement to report emissions of ammonia to the NPI (however the facility should consult the NPI Guide to ensure they do not have a reporting requirement under a different threshold, such as combustion of fuel). Example 2:Assessing thresholds - Using live weight produced Facility B is a meat chicken operation where manure is removed at the end of each cycle, and stockpiled on-site. There are three cycles a year, with a total of 1,000 tonnes liveweight processed each year. From Table 2, it can be seen that the reporting threshold for meat chicken operations with sheds, and manure stored on-site is 827 tonnes liveweight per year. As the weight of birds is above this threshold, Facility B has a requirement to report emissions of ammonia to the NPI. Facilities with reporting requirements should consult Section 5 of this manual. If using emission factors to estimate emissions consult Section 5.1 and Example 4. 9 INTENSIVE LIVESTOCK - POULTRY RAISING Version 2.0 July 2012 Example 3:Assessing thresholds - Using live weight and fuel combustion thresholds Facility C is a duck rearer operation where manure is removed from the shed, stored on-site for various durations of time, then spread on paddocks at the facility. There are six cycles per year, with a total of 50,000 birds processed each year. From Table 4, it can be seen that the reporting threshold for rearer operations with shed, storage, and spreading is 46,700 birds. As the number of birds is above this threshold, Facility C has a requirement to report emissions of ammonia to the NPI. In addition to the above, the facility burns more than 400 tonnes of fuel in a year for the purposes of heating, cooling, and for on-site vehicles. As the facility has exceeded the Category 2a threshold, reporting is required for Category 2a substances. In this situation, the facility should consult the following resources for further assistance in estimating emissions of Category 2a substances: NPI Guide Combustion in boilers manual Combustion engines manual These resources can be found on the NPI website. 10 INTENSIVE LIVESTOCK - POULTRY RAISING Version 2.0 July 2012 5 Techniques for estimating emissions Emissions to air, land and water for every NPI substance that trips a threshold must be reported from all point and fugitive sources on the facility. These are reported as “total point” and “total fugitive” emission sources. The NPI Guide provides detailed information on thresholds and identifying emission sources. There are five types of emission estimation techniques (EETs) that may be used to calculate emissions from your facility. These are: sampling data or direct measurement mass balance fuel analysis or engineering calculations emission factors, or an approved alternative. Generally, poultry raising facilities report emissions for ammonia using the emission factor method, however some facilities use engineering calculations, mass balance or an approved alternative technique. The emission factor method, engineering calculations and mass balance are briefly described in this section. Information on the other emission estimation techniques can be found in the NPI Guide. This manual seeks to provide the most effective emission estimation techniques for the NPI substances relevant to the poultry raising industry. The absence of an EET for a substance in the manual does not imply that an emission should not be reported to the NPI. The obligation to report on all relevant emissions remains if reporting thresholds have been exceeded. Emissions from Spills You should note that the EETs presented in this manual relate principally to average process emissions. However, it is important to recognise that emissions resulting from significant operating excursions and/or accidental situations (e.g. spills) will also need to be estimated. Emissions to land, air and water from spills must be estimated and added to process emissions when calculating total emissions for reporting purposes. The emission resulting from a spill is the net emission, i.e. the quantity of the NPI reportable substance spilled, less the quantity recovered or consumed immediately (within 24 hours) during clean up operations. 5.1 Emission factors An emission factor is a tool that is used to estimate emissions to the environment. In this manual emission factors have been produced to estimate the amount of ammonia emitted from poultry urine and manure associated with poultry farming. Emission factors for poultry raising are expressed as kilograms of ammonia per bird. The equation for estimating emissions of ammonia from poultry operations is as follows: Equation 1: Ammonia emissions ENH3/yr = EFNH3 × A/yr Where: ENH3 = Emission of ammonia per year EFNH3 = Emission factor for ammonia specific for facility type and operation A/yr = Activity, being the number of birds per year or tonnes liveweight produced per year. Emission factors are listed in Appendix B. You must ensure that you estimate emissions for all substances relevant to your process if a threshold for the substance is exceeded. 11 INTENSIVE LIVESTOCK - POULTRY RAISING Version 2.0 July 2012 Example 4: Estimating emissions of ammonia from a poultry facility using the average number of birds / year Facility D is a layer breeder operation that stores and spreads manure on-site. The facility has determined from Table 1 that they do have a reporting requirement for ammonia, as the average number of birds being processed during the year is 40,000. The emission factor for this facility and operation type (0.551kg/bird/yr) is listed in Table 6, Appendix B. Using Equation 1: ENH3/yr = EFNH3 × A/yr ENH3/yr = 0.551 × 40 000 ENH3/yr = 22 040 kg/yr An emission of 22,040 kg of ammonia must be reported to the NPI. In poultry operations, emissions of ammonia are reported to the destination ‘Air Fugitive’. 5.2 Approved alternative You are able to use emission estimation techniques that are not outlined in this document. You must, however, seek the consent of your state or territory environmental agency. For example, if your company has developed site-specific emission factors, you may use these if they have been approved by your local environmental agency. 12 INTENSIVE LIVESTOCK - POULTRY RAISING Version 2.0 July 2012 6 Transfers of NPI substances in waste The NPI requires the mandatory reporting of NPI substances that are transferred in waste to a final destination. Transfers are required to be reported if a Category 1, Category 1b or Category 3 reporting threshold is exceeded. For example, if the threshold has been exceeded for that substance (Category 1 substance) as a result of use of this substance on-site, transfers to the final destination of that substance as well as the emissions are reportable. Both emissions and transfers are reportable in kilograms. There is no requirement to report transfers of substances that are exclusively Category 2a or 2b (i.e. not also listed as Category 1 substances). There is no requirement to report transfers of substances which are both Category 1 and Category 2a or 2b if they have been tripped only by the fuel and energy use threshold. Reporting of transfers is required if wastes are transported to a destination for containment or destruction which includes: a destination for containment including landfill, tailings storage facility, underground injection or other long term purpose-built waste storage facility an off-site destination for destruction an off-site sewerage system and an off-site treatment facility which leads solely to one or more of the above. A containment destination may be on-site or off-site, for example waste going to landfill. The transport or movement of substances contained in waste to a sewerage system is also included. The transfer of NPI substances to a destination for reuse, recycling, reprocessing, purification, partial purification, immobilisation, remediation or energy recovery can be reported voluntarily. This is an opportune way for facilities to promote good news stories to their local community. Further information regarding transfers of waste, including how to estimate and report, can be found in the NPI Guide. 6.1 Reporting transfers for poultry raising operations With respect to poultry raising operations, Table 5 illustrates possible waste destinations and whether it is mandatory (final destination) or voluntary (reuse) to report the transfer of an NPI substance. As previously noted, if transferring waste containing NPI substances to a mandatory reporting destination, it is necessary to determine the amount of the NPI substance(s) in that waste. For Total Nitrogen and Total Phosphorus, if the amount exceeds the applicable threshold, and the destination is a mandatory reporting destination, then reporting of the transfer is required. While ammonia is the substance most commonly emitted from a poultry facility, it does not need to be considered for transfers, as it is produced in the waste by the volatilisation of nitrogen (i.e. ammonia is relevant to air emissions). Total Nitrogen is a substance which will likely need to be reported as a transfer from facilities with a mandatory reporting destination for waste. It is important to note that if the threshold for Total Nitrogen is exceeded, then transfers of both it and Total Phosphorus are reportable. Table 6 illustrates different operation types and the number of birds required to trigger reporting of transfers in waste to a mandatory reporting destination. 13 INTENSIVE LIVESTOCK - POULTRY RAISING Version 2.0 July 2012 Table 5: Reporting transfers requirements Waste stream containing NPI substances Reporting requirements Solid waste stockpiled on farm indefinitely Solid waste sent to an off-site landfill Solid waste spread on farm for fertiliser It is recognised that the reuse of nutrients contained in the solid waste is generally a “beneficial reuse”. However, individual substances in the solid waste will only be considered as “reuse” when evidence exists to demonstrate that the substance, in the concentration range that is present in the solid waste, provides a demonstrable benefit to the receiving land. When solid waste is applied which contains substances in concentrations in excess of those which benefit the land, it is an emission to land for these substances and must be reported as such. Solid waste transferred from farm for reuse as fertiliser elsewhere Reporting is mandatory Discharge to final destination, reporting is mandatory Reporting is mandatory Discharge to final destination, reporting is mandatory Reporting is voluntary for substances which have demonstrated benefit (e.g. Total Nitrogen, Total Phosphorus and other substances when applied in acceptable concentrations) to the land to which it is applied These substances can be reported as a transfer to a voluntary reporting transfer destination. Reporting as an emission to land is mandatory for all other substances For each NPI substance*, which exceeds the Category 1, 1b, 2a, or 2b thresholds for the facility as a whole, the amount of this substance in the solid waste must be reported as an emission to land. (*excluding those substances for which emission to land is not a valid destination e.g. PM10). Reporting is voluntary NPI substances in the waste can be reported as a transfer to a voluntary reporting transfer destination. If your facility has exceeded the threshold and is required to report transfers, only the amount of the actual substance(s) transferred is reportable (i.e. you should report only the amount of NPI substances in the waste, not the total waste or total amount of manure). Example 5: Reporting transfers of NPI substances in waste Facility E (chicken layer breeder) has a manure management process whereby manure is removed from the shed, and sent to landfill. From Table 5, it is mandatory to report transfers of waste to landfill in the event the reporting threshold is tripped. Facility E processes 40,000 birds a year. According to Table 10, the threshold for transfers reporting for this type of operation is 15,800 birds per year. Therefore, Facility E must report transfers of Total Nitrogen and Total Phosphorus, calculated using the following equation: Total Nitrogen Total Nitrogen = 40,000 × 0.57 = 22,800 kg/yr Total Phosphorus = 40,000 × 0.19 Total Phosphorus = 7,600 kg/yr The facility reports a transfer of 22,800 kg/yr of Total Nitrogen and 7,600 kg/yr of Total Phosphorus off-site to landfill. In addition to reporting the transfer, the facility also calculates and reports emissions of ammonia. 14 INTENSIVE LIVESTOCK - POULTRY RAISING Version 2.0 July 2012 7 Next steps for reporting This manual has been written to reflect the common processes employed in intensive livestock poultry raising. To ensure a complete report of the emissions for your facility, it may be necessary to refer to other EET manuals. These include: Combustion in boilers; Combustion engines; Fuel and organic liquid storage; Fugitive emissions; and Meat processing. When you have a complete report of substance emissions from your facility, report these emissions according to the instructions in the NPI Guide. A simplified form is available in Appendix E for reporting Ammonia emissions. If more than 400 tonnes of fuel is burned on site you must use the online reporting system or standard paper form. 15 INTENSIVE LIVESTOCK - POULTRY RAISING Version 2.0 July 2012 8 References ANZSIC: Australian and New Zealand Standard Industrial Classification, Australian Bureau of Statistics and Statistics New Zealand 2006, ABS Catalogue 1292.0 Chastain, JP, Camberato, JJ & Skewes, P 2000, ‘Poultry manure production and nutrient content’, Certified Animal Manure Managers Certification Program – Poultry. Clemson University, Clemson, South Carolina. FSA Consulting, Review of Emission Factors for the Estimation of Ammonia Emissions from Poultry, December 2007, and references contained therein. Perry, R. and Green, D., 1997, Perry’s Chemical Engineers’ Handbook, 7th Ed., McGraw-Hill, New York, USA. J.S.Robinson, A.N.Sharpley, Release of Nitrogen and Phosphorus from Poultry Litter, Journal of Environment Quality, 1995 16 INTENSIVE LIVESTOCK - POULTRY RAISING Version 2.0 July 2012 Appendix A: Definitions and abbreviations Term ACMF ANZSIC biogas EET emission facility kg tonne volatilisation Definition Australian Chicken Meat Federation Australian and New Zealand Standard Industrial Classification a gas (produced from decomposition of waste) comprising methane and carbon dioxide that can be used as a fuel emission estimation technique substances being released to the environment any building or land from which a substance may be emitted, together with any machinery, plant, appliance, equipment, implement, tool or other item used in connection with any activity carried out at the facility kilogram 1,000 kilograms the process by which a substance evaporates to a gas at room temperature 17 INTENSIVE LIVESTOCK - POULTRY RAISING Version 2.0 July 2012 Appendix B: Ammonia emission factors Shed + storage + spreading in Tables 6 to 9 refers to operations that store and spread manure on their own farm. Table 6: Layer production systems - ammonia emission factors Bird type / Shed Shed + storage Shed + storage + production system spreading kg ammonia/ average number of birds /yr 0.275 0.275 0.357 Layer – high rise 0.034 0.164 0.269 Layer – belt 0.197 0.315 0.410 Layer – barn 0.247 0.362 0.455 Layer – free range 0.299 0.439 0.551 Layer breeder 0.052 0.094 0.127 Layer rearer – barn 0.031 0.077 0.114 Layer rearer – belt Table 7: Meat chicken production systems - ammonia emission factors Average number of chickens Shed Shed + storage Shed + storage + /production system spreading kg ammonia/tonne liveweight produced/yr 8.3 12.1 15.2 Meat chicken – shed/free range kg ammonia/average number of birds /yr 0.310 0.496 0.645 Meat chicken breeder 0.084 0.135 0.175 Meat chicken rearer Table 8: Turkey production systems - ammonia emission factors Average number of Turkeys Shed Shed + storage Shed + storage + /production system spreading kg ammonia/tonne liveweight produced/yr 12.2 17.9 22.4 Toms 8.9 13.0 16.3 Hens kg ammonia/ average number of birds/yr 0.548 0.987 0.134 Turkey breeder 0.238 0.429 0.581 Turkey rearer Table 9: Duck production systems - ammonia emission factors Average number of ducks / Shed Shed + storage Shed + storage + production system spreading kg ammonia/tonne liveweight produced/yr 10.8 14.0 16.6 Meat ducks kg ammonia/ average number of birds /yr 0.439 0.676 0.822 Duck breeder 0.129 0.176 0.214 Duck rearer 18 INTENSIVE LIVESTOCK - POULTRY RAISING Version 2.0 July 2012 Appendix C: Ammonia transfer factors Table 10: Total Nitrogen and Phosphorus thresholds for transfers reporting and transfer factors Poultry class Average number of Total Phosphorus Total Nitrogen birds to trigger excretion transfer excretion transfer transfers reporting factors factors for Total Nitrogen (kg/birds/yr) (kg/birds/yr) and Total Phosphorus Chicken – layer rearer Chicken – layer breeder Duck Duck – layer rearer Duck – rearer Duck breeder Meat chicken Meat chicken breeder Meat chicken rearer Turkey – female Turkey – male 10,700 15,800 20,000 23,100 13,000 5,200 27,300 4,300 15,800 11,100 6,400 0.28 0.19 0.15 0.13 0.23 0.58 0.11 0.69 0.19 0.27 0.47 0.82 0.57 0.43 0.37 0.67 1.69 0.31 2.02 0.57 0.80 1.37 Note: The Trigger value in the table is based on the minimum value for either Total Nitrogen (15 tonnes per year) or Total Phosphorus (3 tonnes per year) 19 INTENSIVE LIVESTOCK - POULTRY RAISING Version 2.0 July 2012 Appendix D: Modifications to the intensive livestock - poultry raising emission estimation technique (EET) manual (Version 2.0 July 2012) Page Throughout 4 4 5 7 8-10 11-12 13 14-17 21 23-24 Outline of alteration Removed references to Category 2a, 2b and 3 substances and associated calculations. This includes discussions relating to total nitrogen. Discussion now relates to ammonia emissions only. Included ANZSIC 2006 codes. Inserted a flow chart to show the NPI reporting process. Included information required to produce an annual NPI report and additional reporting materials. Brief discussion on emission sources. Reworked section on threshold calculations, provided simpler examples for determining ammonia emissions. Made brief mention of emission estimation techniques. Included brief section on reporting for other substances. Included section on reporting transfers of NPI substances in waste. Emission factors have been reworked. New emission factors provided. Included simplified reporting forms for estimating ammonia emissions. 20 INTENSIVE LIVESTOCK - POULTRY RAISING Version 2.0 July 2012 Appendix E: Simplified reporting form This form is intended for poultry raising operations that are only required to report ammonia emissions and transfers of Total Nitrogen and Total Phosphorus. Larger facilities and/or those with a requirement to report emissions of NPI substances from fuel burning should use the standard NPI Reporting Form, or the NPI Online Reporting System (information is available from http://www.npi.gov.au/reporting/index.html). Step 1 – Does your facility exceed the reporting threshold? Enter the number of birds per year of each bird/production type in Column 1. Multiply Column 1 by the factor relevant to your manure management activity (in Columns 2, 3, or 4). Enter your result in Column 5. Column number Bird type/production system 1 Average number of birds per year 2 Shed 3 Shed + storage 4 Shed + storage + spreading Layer – high rise 0.275 0.275 0.357 Layer – belt 0.034 0.164 0.269 Layer – barn 0.197 0.315 0.410 Layer – free range 0.247 0.362 0.455 Layer breeder 0.299 0.439 0.551 Layer rearer – barn 0.052 0.094 0.127 Layer rearer – belt 0.031 0.077 0.114 Turkey breeder 0.548 0.987 0.134 Turkey rearer 0.238 0.429 0.581 Duck breeder 0.439 0.676 0.822 Duck rearer 0.129 0.176 0.214 8.3 12.1 15.2 Meat chicken breeder 0.310 0.496 0.645 Meat chicken rearer 0.084 0.135 0.175 Turkeys – toms 12.2 17.9 22.4 Turkeys – hens 8.9 13.0 16.3 Meat ducks 10.8 14.0 16.6 5 Emissions of ammonia kg/yr tonne liveweight produced/yr Meat chicken – shed/free range Total emission* * If total emission is greater than 10 tonnes, you have exceeded the ammonia threshold and will need to report to the NPI. 21 INTENSIVE LIVESTOCK - POULTRY RAISING Version 2.0 July 2012 Step 2 - Does your facility need to report transfers of Total Nitrogen and Total Phosphorus? Please refer to table 6, if you need to report transfers, enter the number of birds per year of each bird/production type in Column 1. Multiply Column 1 by the transfer factor (in Columns 2, 3). Enter your results in Column 4, 5 and 6. Column Number Poultry class Chicken – layer rearer Chicken – layer breeder Duck 1 2 3 4 Average number of birds per year Total Phosphorus excretion transfer factors (kg/birds/yr) Total Nitrogen excretion transfer factors (kg/birds/yr) Total Phosphorus excretion kg/yr 0.28 0.82 0.19 0.57 0.15 0.43 5 Total Nitrogen excretion kg/yr 6 Destination Duck – layer 0.13 0.37 rearer Duck – 0.23 0.67 rearer Duck 0.58 1.69 breeder Meat 0.11 0.31 chicken Meat chicken 0.69 2.02 breeder Meat chicken 0.19 0.57 rearer Turkey – 0.27 0.80 female Turkey – 0.47 1.37 male Note: The Trigger value in the table is based on the minimum value for either Total Nitrogen (15 tonnes per year) or Total Phosphorus (3 tonnes per year) 22 INTENSIVE LIVESTOCK - POULTRY RAISING Version 2.0 July 2012 Step 3 – Provide your facility details Please complete the following. Information marked with an * will appear on the NPI public website. All fields are mandatory. Facility details Registered company name*1 Registered company address Australian Company Number (ACN)* Australian Business Number (ABN) Physical location of the facility (spatial coordinates) Name of facility*1 Facility address* Public contact details - who the public can contact Position*2 Phone *3 Technical contact - who the NPI can contact Name Phone Email If you are an owner-occupier: 1 – and your registered name or farm name is the name of the owner-occupier, you may use an alternative descriptive name (such as the name of the property). 2 – you may use a generic term such as “Manager” or “Environmental Manager”. 3 – you may use the phone number of your industry association if you have received their approval to do so. Pollution control/emission reduction activities – please note anything you do at the facility to reduce emissions Step 3 - Certification I hereby certify that to the best of my knowledge the information on this form has been provided using all due care and diligence. Name ………………………… Position ……….………………. Signature ………………………… Date ……………………….. Once complete, this form should be faxed or posted to the NPI team in your state or territory. Visit http://www.npi.gov.au/contacts/state-territory.html for contact details or call 1800 657 945. 23 INTENSIVE LIVESTOCK - POULTRY RAISING Version 2.0 July 2012