CZECH TECHNICAL UNIVERSITY IN PRAGUE FACULTY OF MECHANICAL ENGINEERING DEPARTMENT OF PROCESS ENGINEERING Semestral Project: WASTE WATER TREATMENT IN THESSALONIKI (Thermaikos Gulf) Sintosi Vasiliki January 2006 Index: General Information about Thessaloniki.................................3 Information about Thermaikos Gulf…………………………4 The origins of water masses and the rivers that discharge in Thermaikos Gulf……………………………………………..6 E.Y.A.Th……………………………………………………..9 [Thessaloniki Water Supply & Sewage Company] The development of the drainage works more detailed….…10 Interventions before the full operation of the biological treatment ……………………………………………..……..12 Waste water control of the Industries…………………..…...13 Wastewater treatment plant-Detailed description of the treatment process……………………………………………16 Septage waste reception & pre-treatment……………….….17 Supplementary works and works upgrading energy usage Outfall discharge pipe………………………………………18 Conclusion……………………………………………..……19 Literature……………….……………………………………20 2 GENERAL INFORMATION ABOUT THESSALONIKI: Thessaloniki is the second largest city in Greece with a population of 1,050,000 inhabitants, is one of the oldest cities in Europe. It is also the capital of the Greek region of Macedonia, the capital of the Thessaloniki prefecture and the capital of the EU region (or, synonymously, Greek periphery) of Central Macedonia. It stretches over 12 km in a bowl formed by low hills facing a bay that opens into the Gulf Thermaikos. Today Thessaloniki is a thriving city and one of the most important trade and communications centres in the Mediterranean. This is evident from its financial and commercial activities, its port with its special Free Zone, which provides facilities to the other Balkan countries, its international airport, its important industrial complex, its annual International Trade Fair, etc. 3 INFORMATION ABOUT THERMAIKOS GULF: Thermaikos Gulf is a semi-closed shallow sea basin, with a southern opening to the Aegean Sea approximately 19 km wide, situated in the northwest Aegean Sea. The Gulf is bordered to the east by the Kassandra peninsula, to the west by the coast of Pieria and to the north by the coastline of the city of Thessaloniki. The northern part of the Thermaikos Gulf constitutes the Gulf of Thessaloniki. Due to the dense population and the concentration of industrial and other activities, the atmosphere, the soil, and the Thermaikos Gulf have been degraded. Environmental systems are overloaded with pollutants, and there is a lack of infrastructure with which to create and control the limitation of emissions, and the reduction of pollutants discharged into the Gulf. The urban complex of Thessaloniki is considered as the second industrial area of the country, with large units like oil refinery, unit for the production of chemical fertilizers, steelworks, breweries, etc. There are also food-stuff industries, dye-houses, tanneries, medium-size chemical industries, while there also are many other activities like nickel plating units, pesticide units, gas stations etc. that are described as being of small capacity but nevertheless, they are not allowed to have heavy wastes. 4 According to measurements conducted by the Chemical Laboratory of the Department of the Environment, Ministry of Macedonia-Thrace, the water of the Gulf is alkaline with stable conductivity values. Pollutant categories that contribute to pollution of the Thermaikos are urban sewage, industrial waste, cultivation draining, petroleum-based products and toxic substances. Pollution of the Gulf affects all human activity, which is directly or indirectly related to the waters, such as recreation, swimming, sports, living along the coast, fishing, shellfish cultivation, and so on. Until 2000, the 75% of the municipal and industrial wastewaters of the city of Thessaloniki were channeled into the sea without any treatment at all and resulting in the pollution of Thermaikos Gulf. 5 THE ORIGINS OF WATER MASSES AND THE RIVERS THAT DISCHARGE IN THERMAIKOS GULF: More precisely, Thermaikos gulf receives about 150,000 m3 per day of sewage from the city of Thessaloniki and approximately 43,500m3 per day of industrial discharges from the industrial zone. In addition, four rivers: Gallikos, Axios, Loudias and Aliakmon, flow into Thermaikos gulf after the drainage of 935 km2 of agricultural land. Previous pollution studies in the area have shown elevated values for heavy metals in sediments in the vicinity of the pollution sources, mainly the industrial zone, the port of Thessaloniki and the sewage outfall. The western coast of the Inner Thermaikos Gulf (depth: 0-50 m) is influenced by the four river estuaries (Gallikos, Axios, Loudias, Aliakmon) and the prevailing eutrophic conditions are also related to this freshwater inflow, whereas the eastern coast is influenced by the oligotrophic Aegean Sea. However, depending to the seasonal variability, eutrophic conditions due to the rivers can be recorded in the whole Inner Gulf area. 6 Two different water masses have been detected seasonally: the freshwater from the rivers in the surface layer and the saline Aegean waters in greater depths. Dissolved oxygen and nutrient concentrations are dependent not only on the water masses circulation and stratification, but also on the freshwater discharge, especially during the rainy period, when there are high levels of dissolved nutrients and oxygen. On the other hand, low oxygen and high nutrient concentrations were recorded in Thessaloniki Bay, especially during summer, due to anthropogenic inputs combined with minimal water exchange. Gallikos, Loudias and Aliakmon River spring from the inner part of Greece, only Axios River is a transboundary river and traverses FYROM, thus its load of pollution is greater and less easy to be controlled. It caries the biggest mass of water than the other three in Thermaikos Gulf and also, great amounts of nutrients (P and N), 82% of which caused by human activity (urban, agriculture and industrial pollution). Loads of dissolved nutrients from Axios River in Thermaikos Gulf: Flow km/year 4.90 Nitrate (N-NO3 ) mg/mL 1.584 + Ammonium (N-NH4 ) mg/mL 0.065 -3 Phosphate (P-PO4 ) mg/mL 0.48 Many times exaggerating values of BOD, NO3, and toxic substances from pesticides were detected in the ground water that spring from Axios. 30% of the water samples was not potable [ΝΟ3-Ν > 11.3 mg/l] 60% of the samples the concentration of toxic substances>0.1 μg/l [0.1 μg/l is the maximum allowed concentration]. High concentrations of pesticides: Alachlor (μg/L) <0.05-1.30 Atrazine (μg/L) <0.05-0.7 Metolachlor (μg/L) <0.10-0.50 Molinate (μg/L) <0.001-0.90 Simazine (μg/L) <0.06-0.30 * The annual mean concentrations of some important pesticides analysed in marine waters in the Adriatic Sea are lower than 0.1 µg/l in contrast the annual mean concentration for some pesticides in the Gulf of Thermaikos is higher than 0.1 µg/l. 7 Some statistics for Axios River and measures that must be taken: 1. Axios river is the main contributor for Nitrogen (N) and Phosphorus (P) to the Thermaikos Gulf, supplying 43% of N and 56% of P. 2. The most important N-emission pathways are: groundwater -45%, wastewater -29%, point sources -12%. The most important P-emission pathways are: point sources -64%, wastewater -20%. 3. P-emissions can be reduced by as much as 85%, if certain measures are undertaken (management of point sources and use of P-free detergents). 4. Improvement of the Thermaikos Gulf by managing solely the Axios River nutrient emissions is not feasible. Other sources (minor rivers and point sources) should be managed as well. 5. Reduction of P-emissions from the Axios River will have a positive effect on the N/P ratio, which at present is <6, with positive influence on the biology. The situation in Thermaikos Gulf 20 years before was completely different from nowadays. Till 1992 all the waste water was channelled directly into the sea in front of the city of Thessaloniki without any treatment, resulting in significant pollution with excessive amounts of nitrogen and phosphorus salts and litters. From 1992 started the function of the first phase of the waste water project in Sindos, but it wasn’t enough effective. At the beginning of 1997 started function of the WW plant in Michaniona for the treatment of the nearby Summer Resort areas and at 2000 completed the second phase of the plant of the Biological treatment of Thessaloniki (urban waste water) and started its full operation. At the begging of 2003 started the function of the waste water treatment plant that was designed for the Industrial Area of Thessaloniki, and the special treatment of all the industries under the responsibility of E.Y.A.Th. 8 E.Y.A.Th: The Thessaloniki Water Supply and Sewerage Co. [E.Y.A.Th] S.A. is responsible for the water supply of the Thessaloniki urban complex and the collection and the convey of the urban waste waters to the Waste Waters Treatment Installations. It originates from the merging, in 1998, of the Thessaloniki Water Supply Co. (OYTh) and the Thessaloniki Sewerage Co. (OATh). E.Y.A.Th. S.A. aims at a friendly and quick servicing of its consumers, providing better services and increased credibility, and aims at playing a leading role in South-Eastern Europe in the sectors of water supply and sewerage, taking into consideration the needs of both citizens and environment. E.Y.A.Th. S.A. has - A daily average water supply of 250 000 m3 - A daily average waste waters treatment of 170 000 m3 (but also has a maximum capacity of 296 000 m3) - The length of the Water Supply pipes is 1800 km without the connection to the Aliakmon River. The length of the Sewerage Network ducts is 1600 km. E.Y.A.Th. S.A. has the exclusive right to provide Water Supply and Sewerage services in the geographic areas extending of its activity, which are α) As for the water supply : The urban complex of Thessaloniki with the Panorama Municipality and the Industrial Region. β) As for the Sewerage : The area extending from the Axios river, the hillocks of the Thessaloniki urban complex (limits of forestry department) up to the Tourist Areas. 9 THE DEVELOPMENT OF THE DRAINAGE WORKS MORE DETAILED: The first stage started to be built in 1985 followed by the second stage in 1997, for the second degree sewage waters treatment, that is the main Thessaloniki Sewage Treatment Installation as we could call it. At the same time started the construction of the central drainage duct of the city. The construction of Central Drainage Duct, of 15.800 meters length was completed in 1990, and was connected to the existing universal flow and separative sewerage networks of Thessaloniki. The Tourist Regions Sewage Treatment Installation in Michaniona started to be constructed in 1995 and decisively affects the antipollution at the eastern part of the Thermaikos Gulf. In 1992 the Stage I of the Sindos Sewage Treatment Installation started operating. 10 In 1997 was inaugurated in Michaniona the operation of the Tourist Regions Sewage Treatment Installation, under the name of AENEIAS. The same year started the construction of Stage II of the Sindos Sewage Treatment Installation, with a perspective of increasing the quantity of treated sewages to 300 thousands cubic meters per day. It has to be noted that today, the sewages of Thessaloniki amount to 150 thousands cubic meters per day. So, the Installation has the possibility to cover the needs of the city and its extensions for many years. The construction of Stage II was completed in 2000 and in May of the same year started the collection and treatment of the Thessaloniki sewages, providing a full anti-pollution protection to the western part of the Thermaikos Gulf. At the same time the central drainage duct of the tourist regions was built and the construction of the duct connecting the central installation with the industrial area of Sindos advances, and the extension of the central drainage duct to Kalamaria and Thermi was completed. In 2003, E.Y.A.Th. S.A. assumed the operation and maintenance of the Sewage Treatment Unit at the Industrial Area. The results of the water treatment were prominent, the presence of dolphins in the inner part of Thermaikos and the witness of the fishermen regarding the increase of the fish catches were an indisputable proof. Still, the total purification of the gulf also depends on additional anthropogenic activities, such as the pollution caused by passing ships and the incoming pollutants through the rivers flowing into the gulf. 11 INTERVENTIONS BEFORE THE FULL OPERATION OF THE BIOLOGICAL TREATMENT: But, already some time after the operation of the Stage I of the Sindos installation, in 1992, there was a possibility for the treatment of small sewage quantities, starting from 40 thousands cubic meters, up to 50 and 60 thousands in continuation and till the completion of installation in 2000. At the Thessaloniki Drainage Co. that was then responsible, and merged with the Water Supply Co., E.Y.A.Th. S.A. was established in 1998, it was decided for a better exploitation of this opportunity and aiming at the as much as possible better results, as concerns the cleaning of the sea, to stop the flow of urban sewages at the sea-front. From the White Tower to the position of the actual Music Palace, there was a sewage flow at 16 points, from the seawall to the sea. With a series of interventions, this same sewerage was collected and led through the Central Drainage Dust to the partially operating Sewerage Treatment Installation. The result was to note a sensible improvement. Nevertheless, the spectacular progress that was noted today at the seafront, after the definitive stoppage of the sewage outflow to the Thermaikos Gulf, is mainly due to the fact that the aggravation of the situation at that point has stopped during the last years. 12 WASTE WATER CONTROL OF THE INDUSTRIES: Based on the present legislation, the industries are obliged to build and operate treatment units for their liquid wastes, so that their quality to be in correspondence with the in force, prescriptions of the legislated European Union specifications, for the outflow of liquid wastes. In their totality, the units treat their liquid wastes, before they dispose them to the sewage network. For the granting of an operation license, the industrial units are required to have an approved study, and also, a definitive license for the disposal of their wastes. This part of the license granting has been assigned by the Thessaloniki Prefecture to E.Y.A.Th , S.A. , for the case these wastes end at the Waste Treatment installations. The treated wastes of the industries established in the Industrial Area of Thessaloniki, are conveyed to Waste Treatment Unit, operating under the E.Y.A.Th. responsibility, which receives about 10.000 m3 /d for further treatment. In continuation, after their treatment, they as well end, just like the E.E.L.Th. discharges at their final recipient, that is the sea. All above industries are systematically controlled by the department of Drainage Laboratory Controls and Environment, with about 14.000 analyses annually, for both the controlling of the treatment units operation they dispose, and for the allocation of the Waste Treatment Unit expenses to the different industries of the Thessaloniki Industrial Zone. The number of the controlled units has been sensibly increased, although the connection of all the industries and handicrafts established in the Thessaloniki Industrial Zone, Kalokhori, Thermi, the Diavata industrial complex, the tanneries, etc. has not yet been completed with the Thessaloniki Waste Treatment Installation. The quality control of the Sewage Water Treatment Installations outflows as to the physical & chemical, toxic, and microbiological parameters is being conducted scrupulously and consistently by the department of Drainage Laboratory Controls and Environment, in conformity to the in effect legislation for the required special conditions for the discharge of wastes and liquid rejects. 13 The discharge limits for the Waste Water of Industries: COD 150 mg/l Sulphurous 2mg/l BOD 40mg/l Ammoniac 15mg/l SS 40mg/l Phenol 0.5mg/l HC 10 mg/l Cyanide 0.5mg/l 6+ T <35ºC Cr 0.2mg/l pH 6-9 Pb 0.1mg/l Additionally, E.Y.A.Th, monitors since many years the quality state of the recipient Thermaikos Gulf, aiming at optimizing its protection and the proper administration of the marine environment. This monitoring is carried out both by the department of Drainage Laboratory Controls and Environment and the Hellenic Marine Research Center, with which E.Y.A.Th, has been signing successive contracts, since many years. According to its last technical report the Hellenic Marine Research Center, the operation of the Sewerage Treatment Installations has already brought about positive reactions to the marine ecosystem. Also, the Water Supply and Sewerage Company of Thessaloniki obtained the permission to install a unit for electrical energy production form the biogas station, with a capability of 2.5 MW. For the whole period of the year the plant removes: 1. More than 95% of the organic load. 2. More than 95% of the total nitrogen. 3. The 60 to 70% approx. of the total phosphorous. 14 Besides, the project for the construction of the facilities for the Reception and Pretreatment of the septage waste, the testing operation of which is being competed in September 2003, The Thessaloniki Wastewater Treatment Plants will be able to take in for treatment processing up to 1,200 cubic meters per day of septage, which uncontrollably polluted the underground aquifers and the surface receiving water bodies. The following information table comes from a research that was made in 1999 on the quality of water of Mediterranean Sea and the loads of pollution that are being discharged from several countries and specific cities. In that year the WWT plant was treating only 30% of the waste water. The information is about the mixed pollution that discharges in Thermaikos Gulf (domestic and industrial together). BOD (t/year) COD (t/year) Total N (t/year) Total P (t/year) TSS (t/year) Oil (t/year) 297 1043 (no info found) 15 142 38 15 WASTEWATER TREATMENT PLANT – DETAILED DESCRIPTION OF THE TREATMENT PROCESS: The incoming wastewater is received in the inlet pumping station. With three screw pumps, the sewage is raised and after been led through bar screens, it is collected into two aerated grit removal tanks, where grit and grease are removed. The sewage is then subjected to various treatment steps, as follows: * Primary sedimentation takes place in five circular tanks, where a 50% removal of suspended solids and a reduction of 30% at least of the organic load are attained. * Through the primary sedimentation effluent channel and then through the booster pumping station, the sewage is directed to the "activated sludge" process, consisting of eight biological reactors and of eight final sedimentation tanks. * The removal of organic load as well as of nitrogen is attained in the biological reactors. The final sedimentation and clarification of sewage is then carried out in the final sedimentation tanks. * The clarified sewage is disinfected and then directed to the outlet pumping station, from where it is discharged into the outlet gulf of Thermaikos through the new Twin Discharge Pipe. * The produced primary sludge is directed into four thickening tanks and then it is transferred into the anaerobic digesters through a pumping station. * Following digestion, the sludge is collected in six storage and postthickening tanks and then through a pumping station it is led to the homogenization unit. * The produced biogas, resulting from the anaerobic digestion, is stored in two gas-holders and is utilized for energy production. 16 SEPTAGE WASTE RECEPTION & PRE-TREATMENT: The septage waste reception and pre-treatment unit consists of: * Equipments for the reception and pre-treatment of the municipal septage waste, with a capacity of 1200 cubic meters per day. * Equipments for the reception and treatment of the high organic load nontoxic industrial waste with a capacity of 250 cubic meters per day. * Line for the reception and treatment of the waste with high content of coarse inorganic solids. * Equipment for the treatment of grid residues. * Equipment for sampling and quality checking of the incoming septage waste, as well a fully equipped modern lab for the 24 hour monitoring of the operation of the overall wastewater treatment plant of Thessaloniki The septage is pre-treated, depending on case, and then directed in the Wastewater Treatment Plant (E.E.L.Th.), where it is treated. SUPPLEMENTARY WORKS AND WORKS UPGRATING ENERGY USAGE: The project includes the repairing or the replacement of the electromechanical equipment and also repairing works in parts of the facilities initially built, with the target of operational safety and step-up, as well as the target of operational cost reduction. The above works are carried out in the following units of the plant: inlet pumping station, screening - grit removal, primary sedimentation tanks, primary sludge and froth pumps, sludge pre-thickening tanks, pump of the excess sludge, sludge dewatering unit, gas-holders, final sedimentation tanks, outlet pumping station, lightning arrester, automation, area for the temporary deposition of the final sludge. The project is under construction and it is expected to finish in the end of 2004. 17 OUTFALL DISCHARGE PIPE: The work of Twin Outfall Discharge Pipeline of the Treated Effluent includes a 7.9 km long land section and a 2.6 km long sea outfall. It consists of 10 m pipe sections, constructed of reinforced concrete with 1.6 m internal diameter. The twin sea outfall is constructed for the first 1,000 m of its length to a depth of 14 m. Two diverging branches each 1,600 m long, are then laid to depths reaching 23 m. Both branches are laid outside the navigation channels. To achieve better diffusion of treated effluent, the last 400 m consist of diffusers of various diameters, with 50 risers. For the sake of environmental protection and safety, the sea outfall is protected with stone armouring and concrete mattresses. 18 CONCLUSION: The construction of the WWT Plant of Thessaloniki was completed in two phases, the first in the period 1982-1992 and the second in 19952003, the cost for the whole construction was 103,609,083€. Because the plant was so expensive and huge there were done many researches about its effectiveness and if the citizens were willing to pay an extra amount of money in the water bill of EYATh (but the plant was still partially operational). After its completeness, the results were prominent. A significant amelioration of the quality if water was mentioned, less bacterial, nutritient and chemical loads were mesured.The bad smells in Thessaloniki port went away and the water of many beaches is now suitable for bathing. 19 LITERATURE: 1. http://www.globaloceans.org/country/greece.html 2. http://www.biat.uni-flensburg.de/biat.www/projekte/RecyOccupation/Sector_Study_Greece.doc 3. http://www.uea.ac.uk/env/cserge/pub/wp/gec/gec_2001_04.pdf 4. http://www.born-ermel.de/english_site/greece.htm 5. http://www.cs.iia.cnr.it/EUROCAT/publications/EuroCatSummary .pdf 6. http://tovima.dolnet.gr/print_article.php?e=B&f=12885&m=A42& aa=1 7. http://portal.tee.gr/pls/portal/PORTAL92.wwv_media.show?p_id= 5377722&p_settingssetid=19&p_settingssiteid=0&p_siteid=159& p_type=basetext&p_textid=5377723 8. http://tanea.dolnet.gr/print_article.php?e=A&f=17885&m=N52&aa=1 9. http://www.eydeael.gr 10.http://www.geocities.com/e_telescope/Greek/Greece/greece_gr_01 0804.htm 11.http://www.eyath.gr 12.http://www.minagric.gr/greek/2.9.3_summary.html 13.http://data.ecology.su.se/MNODE/Europe/Med_Aegean_BlackSea/ Greece/InnerThermaikos/thermaikosbud.htm 14.http://www.iahr.org/elibrary/beijing_proceedings/Theme_F/numerical%20studies%20O F%20ThE%20Matter%20transfer.html 15.http://intranet.bell.ac.uk/sites/courses/BSc3ESEMPE/Eutrophication%20docs/Topic_Report_7_2001.pdf 16.http://195.97.36.231/acrobatfiles/MTSAcrobatfiles/mts142.pdf 17.http://195.97.36.231/acrobatfiles/MTSAcrobatfiles/mts124Eng.pdf 20